Output Technology PrintStation 60 Instruction Manual

PrintStation 60/70
ILLUSTRATED PARTS
CATALOG
066069000 Rev. B

Illustrated Parts Catalogue
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1 Output Technology PS60/70
Table of Contents
Section I General Informations 2
Section II Recommended Spare Parts List 3
Section III Basic Printer Exploded Views 6
Section IV Options Exploded Views 26
Section V Miscellaneous Kits 31
Tables
Table 1 Recommended Spare Parts List for basic printer 2
Table 2 Recommended Spare Parts List for options 5
Table 3 Cover Assembly I 6
Table 4 Covers Assembly II 8
Table 5 Basic Assembly I 10
Table 6 Basic Assembly II 12
Table 7 Basic Assembly III 14
Table 8 Mechanical Assembly I 16
Table 9 Mechanical Assembly II 18
Table 10 Mechanical Assembly III 20
Table 11 First (Lower) Tractor Assembly 22
Table 12 Second (Upper) Tractor Assembly 24
Table 13 Pull Tractor Assembly 26
Table 14 Automatic Sheet Feeder Assy 28
Table 15 Paper Stacker Assembly 29
Table 16 Color Motor Assy 30
Table 17 Miscellaneous Kits Spare Part Lists 31
Illustrations
Figure 1 Cover Assembly I 7
Figure 2 Covers Assembly II 9
Figure 3 Basic Assembly I 11
Figure 4 Basic Assembly II 13
Figure 5 Basic Assembly III 15
Figure 6 Mechanical Assembly I 17
Figure 7 Mechanical Assembly II 19
Figure 8 Mechanical Assembly III 21
Figure 9 First (Lower) Tractor Assembly 23
Figure 10 Second (Upper) Tractor Assembly 25
Figure 11 Pull Tractor Assembly 27
Figure 12 Automatic Sheet Feeder Assy 28
Figure 13 Paper Stacker Assembly 29
Figure 14 Color Motor Assy 30

Illustrated Parts Catalogue
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2 Output Technology PS60/70
Section I
General Informations
This document lists replaceable parts and subassemblies in a form intended to help their identification.
A recommended spare parts list is shown in the Section II, while the detail of parts referred to their mounting
position over the printer, is shown in the Section III.
When a code is written with remark (Misc. item xx), please refer to the Section IV for the composition of these
miscellaneous Kits.
Where no code is written, this part is not available for the Field Service department.
For each possible part number evolution and its intercheangeability, please refer to
Product Support of Output Technology.

Illustrated Parts Catalogue
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3 Output Technology PS60/70
Section II
Recommended Spare Parts List
Table 1 Recommended Spare Parts List For The Basic Printer
PART LIST REFERENCE
SPARE PARTS DESCRIPTION PART NUMBER PS60 PS70 TABLE N INDEX N
OPTO SENSOR 78900706-001 X X 8 19A
OPTO INTERRUPTER 78900797-001 X X 8 19B
PRINT HEAD CABLE 78201596-005 X X 7 22
MAGNET INTERLOCK 78900708-001 X X 4 26A
O.P. BOARD 78202061-001 X X 3 11
PLATEN BELT TOOTHED 78203377-019 X X 8 29
PAPER BELT TOOTHED 78203377-020 X X 9 81
CARRIAGE BELT MINI PITCH 78900813-001 XX 9 60
KIT MECHANICAL PARTS I 78399157-003 X X 17 -
KIT MECHANICAL PARTS II 78399158-004 X X 17 -
KIT PLASTIC PARTS 78399159-006 X X 17 -
KIT METRIC-THREAD SCREWS 78399161-003 X X 17 -
KIT SELF-TAPPING SCREWS 78399162-002 X X 17 -
KIT WASHER & CIRCLIPS 78399163-004 X X 17 -
KIT LEFT CARTRIDGE SUP+PIVOT 78399184-001 X X 10 102A
PLATEN ASSY 78399631-001 X X 8 28
UPPER FEEDER ASSY 78399633-001 X X 8 90
LOWER FEEDER ASSY 78399634-001 X X 8 6
P.S. BOARD 220 V 78399642-003 XX624
P.S. BOARD 120 V 78399643-003 XX624
FRONT SHAFT 78399645-001 X X 9 66
REAR BAR KIT 78399655-001 X X 9 63
BAIL ASSY 78399657-001 X X 10 101
SUPPORT SPRING ASSY 78399658-001 X - 8 7
SUPPORT SPRING ASSY 78399659-001 - X 8 7
LOWER MYLAR ASSY 78399660-001 X X 8 149
CARRIAGE ASSY 78399661-001 X X 9 59
FIRST (LOWER) TRACTOR ASSY 78399662-002 X - 3 35
FIRST (LOWER) TRACTOR ASSY 78900695-001 - X 3 35
SECOND (UPPER) TRACTOR ASSY 78900696-001 - X 3 10
RIBBON MOTOR ASSY 78900715-001 X X 10 105
PULLEY ASSY 78900801-001 XX 9 73
PULLEY 78400302-001 X X 8 41
FRONT PULLEY 78400310-001 X X 8 10
AGA GEAR 78400315-001 X X 10 84
CARTRIDGE SUPPORT DX 78900720-001 X X 10 108
TRACTOR GEAR 78900721-001 X X 11 21
TRACTOR GEAR BUSH 78400602-001 X X 11 20
TRACTOR/FRICTION MOTOR ASSY 78400621-001 X X 11 14
ASF COVER 78401146-001 X X 4 7
AGA SECTOR 78900725-001 XX 9 82
MOVABLE GEAR 78900726-001 XX 9 97
AGA MOTOR ASSY 78900727-001 X X 10 86
CONNECTOR TRACTOR COVER 78402178-003 X X 11 37
BASE ASSY 78900816-001 XX 5 20
IDLE GEAR 78402706-001 X X 9 45
IDLE 78402707-001 X X 9 48
PAPER MOTOR ASSY 78404539-001 X X 8 43
AGA SUPPORT GROUP 78402827-002 X X 10 109
REAR TRACTOR COVER GR. 78402853-003 X X 4 8
FAN SUPPORT 78403037-001 X X 6 63

Illustrated Parts Catalogue
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4 Output Technology PS60/70
Table 1 Recommended Spare Parts List for basic printer
PART LIST REFERENCE
SPARE PARTS DESCRIPTION PART NUMBER PS60 PS70 TABLE N INDEX N
TRACTOR COVER RIGHT 78403359-004 X X 11 36
TRACTOR COVER LEFT 78403360-002 X X 11 35
CARRIAGE FAN ASSY 78900815-001 XX 6 65
FAN ASSY 78403365-001 X X 6 64
PAPER SUPPORT 78900740-001 X X 11 13
PAPER DEFLECTOR 78900741-001 X X 4 69
RIGHT GEAR COVER 78900742-001 X X 4 38
LEFT GEAR COVER 78900743-001 X X 4 6
CARRIAGE MOTOR ASSY 78900827-001 XX 9 79
TRACTOR BOARD GX2TRT 78403688-002 X X 11 32
GX2INT BOARD 78900746-001 XX 4 75
O.P. CABLE 78404148-004 X X 4 13
PAPER POSITIONING MYLAR 78404205-001 X X 5 72
REAR COVER GROUP 78404225-002 X X 4 3
DOUBLE GEAR 78405175-001 X X 9 93
CUT SHEET PROFILE 78405359-001 X X 8 5
PWAGX4NDL 78405362-001 X X
WEAR RESISTANT SPRING 78405381-001 X X 9 144
CARTRIDGE SUPPORT ASSY SX 78900754-001 X X 10 102
ALTERNANCE CABLE 78900808-001 X X 10 114
PAPER STACKER CABLE 78405785-001 X X 10 115
PIVOT ASSY 78406048-001 X X 10 103
FRONT PULLEY 78406170-001 - X 8 10
FRICTION ASSY 78900806-001 X X 8 26
ROLLER 78406245-001 X X 8 7A
CUT SHEET ASSY 78406599-001 X - 4 5A
SERIAL I/F BOARD 78900680-001 X X 6 36
BOARD GX2TRACT 78406785-001 - X 11 32
DUAL TRACTOR GEAR 78406807-001 X X 11 63
HAND GRIP 78900762-001 X X 3 4
SENSORS CABLE ASSY 78407099-002 X X 8 19
PRIN HEAD ER24MR 78405418-001 X X 7 60
NAME PLATE 78407235-013 X - 3 12
NAME PLATE PS70 78407235-014 - X 3 12
SAFETY SUPPORT COVER 78900766-001 X X 4 31
PRINT HEAD MASK 78407242-001 X X 9 35
T/F MOTOR ASSY 78407364-001 - X 12 14
MAIN COVER GROUP 78407367-001 X X 4 2
TOP COVER GROUP 78407375-001 X X 4 26
FRONT COVER GROUP 78407407-001 X - 4 5
FRONT COVER GROUP 78407425-001 - X 4 5
MAIN BOARD 2V7F24 78900681-001 X X 6 25
LEFT TRACTOR 4 pin 78900689-001 X X 11 11
RIGHT TRACTOR 4 pin 78900688-001 X X 11 12
LEFT TRACTOR 6 pin 78203350-005 X X 11 11
RIGHT TRACTOR 6 pin 78203350-006 X X 11 12
KIT TRACTOR Left + Right 4 pin 78900690-001 X

Illustrated Parts Catalogue
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5 Output Technology PS60/70
Table 2 Recommended Spare Parts List for options
PART LIST REFERENCE
SPARE PARTS DESCRIPTION PART NUMBER STK ASF PULL TABLE N INDEX N
PAPER SUPPORT 78142773-002 X 13 13
LEFT TRACTOR 78900689-001 X 13 11
RIGHT TRACTOR 78900688-001 X 13 12
ASF 1 ASSY 78203702-001 X 14 10
ASF 2/3 ASSY 78203702-002 X 14 11
ASF PAPER SUPPORT 78203702-003 X X 14 9
COLOR MOTOR ASSY 78399167-002 16 2
PAPER STACKER ASSY 78399640-001 X 15 Assy
PULL TRACTOR ASSY 78399665-001 X 13 Assy
TRACTOR GEAR 78400313-001 X 13 22
P.S. SHAFT 78401581-001 X 15 9
P.S. GEAR 78401599-001 X 15 11
P.S. GEAR 78401802-001 X 15 6
RIGHT PULL TRACTOR COVER 78402176-004 X 13 36
LEFT PULL TRACTOR COVER 78402177-003 X 13 35
BOARD COVER 78402307-001 X 14 6
P.S. LEFT SIDE GROUP 78402591-003 X 15 2
P.S. RIGHT SIDE GROUP 78402592-003 X 15 3
P.S. MOTOR DEFLECTOR ASSY 78402594-003 X 15 13
P.S. CABLE BOARD ASSY 78402834-003 X 15 20
ASF BOARD GX1ASF 78402840-002 X 14 1
DEFLECTOR ASSY 78403028-002 X 15 7
ASF CAP 2 78403031-001 X 14 5
ASF CAP 1 78403032-001 X 14 4
ASF DEFLECTOR ASSY 78403039-001 X 14 7
ASF ANTINOISE COVER 78403042-002 X 14 3
P.S. BOARD GX2STK 78403319-001 X 15 18
P.S. RIGHT CAP 78405479-002 X 15 21
P.S. LEFT CAP 78405480-002 X 15 19
PULL TRACT. CONN. COVER 78405721-002 X 13 36
GX2TRP BOARD 78405722-001 X 13 32

Illustrated Parts Catalogue
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6 Output Technology PS60/70
Section III
Basic Printer Exploded Views
Table 3 COVERS ASSEMBLY I
INDEX N. DESCRIPTION PART NUMBER
3 Rear Cover 78404225-002
4 Hand Grip 78900762-001
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
10 Second (Upper) Tractor Assy 78900696-001
11 O. P. Board 78202061-001
12 Name Plate 78407235-013
12 Name Plate PS70 78407235-014
27 Washer flat D3.2 78399163-004 (misc. Kit item 20)
32 Circlip D 6 78399163-004 (misc. Kit item 5)
33 Washer 78399163-004 (misc. Kit item 12)
34 Thrust washer 78399163-004 (misc. Kit item 11)
35 First (Lower) Tractor As.y 78900695-001
35 First (Lower)Tractor As.y 78900696-001
91 Screw M3x8 78399161-003 (misc. Kit item 7)

Illustrated Parts Catalogue
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7 Output Technology PS60/70
Figure 1 Covers Assembly I

Illustrated Parts Catalogue
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8 Output Technology PS60/70
Table 4 COVERS ASSEMBLY II
INDEX N. DESCRIPTION PART NUMBER
2 Main Cover Group 78407367-001
3 Rear Cover Group 78404225-002
4 Hand Grip 78900762-001
5 Front Cover Assy 78407407-001
5 Front Cover Assy 78407425-001
5A Cut Sheet Assy 78406599-001
6 Left Gear Cover 78900743-001
6 Left Gear Cover for Pull Opt. 78405723-002
7 ASF Cover 78401146-001
8 Rear Tractor Cover Group 78402853-003
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
13 O.P. Cable 78404148-004
14 Screw 3x8 78399161-003 (misc. Kit item 15)
26 Top Cover Group 78407375-001
26A Magnet Interlock 78900708-001
31 Safety Support Cover 78900766-001
38 Right Gear Cover 78900742-001
38 Right Gear Cover for Pull Opt. 78405724-002
53 Fastener Loop 78399159-006 (misc. Kit item 13)
69 Paper Deflector 78900741-001
75 GX2INT Board 78900746-001
Note: Item 26 contains item 26A
Item 5 ( ) contains item 5A

Illustrated Parts Catalogue
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9 Output Technology PS60/70
Figure 2 Covers Assembly II

Illustrated Parts Catalogue
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10 Output Technology PS60/70
Table 5 BASIC ASSEMBLY I
INDEX N. DESCRIPTION PART NUMBER
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
16 Mechanical Assy
16 Mechanical Assy
17 Mechanical Block 78399159-006 (misc. Kit item 1)
18 Mechanical Block 78399159-006 (misc. Kit item 2)
20 Base Assembly 78900816-001
52 Fastener Loop Self-Lock 78399159-006 (misc. Kit item 13)
72 Paper Position Mylar 78404205-001

Illustrated Parts Catalogue
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11 Output Technology PS60/70
Figure 3 Basic Assembly I

Illustrated Parts Catalogue
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12 Output Technology PS60/70
Table 6 BASIC ASSEMBLY II
INDEX N. DESCRIPTION PART NUMBER
14 Screw M3x8 78399161-003 (misc. Kit item 15)
20 Base Assy 78900816-001
21 Lower Shield
22 Pint Head Cable 78201596-005
24 Power Supply 220V 78399642-003
24 Power Supply 120V 78399643-003
25 Main Board 2V7F24 78900681-001
36 GX2SVG Serial I/F Board 78900680-001
37 Inlet
41 Ground strip
42 Bracket Group
43 Ground strip
44 Screw M3x6 78399161-003 (misc. Kit item 17)
45 Screw M3x4 78399161-003 (misc. Kit item 3)
49 P.S. Cover
50 Screw M3x8 78399161-003 (misc. Kit item 5)
51 Screw 2.9x9.5 78399162-002 (misc. Kit item 8)
53 Fastener Loop Self-Lock 78399159-006 (misc. Kit item 13)
54 Insulating Washer 78399163-004 (misc. Kit item 19)
61 Screw 2.9x9.5 78399162-002 (misc. Kit item 13)
62 Screw M4x6 78399161-003 (misc. Kit item 11)
63 Fan Support 78403037-001
64 Fan Assy 78403365-001
65 Carriage Fan Assy 78900815-001
66 Screw M3x30 78399161-003 (misc. Kit item 21)
67 Nut M3 78399163-004 (misc. Kit item 17)
71 Clamp for Cable 78399158-004 (misc. Kit item 13)
90 Washer D3.2
91 Screw M3x8 78399161-003 (misc. Kit item 7)

Illustrated Parts Catalogue
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13 Output Technology PS60/70
Figure 4 Basic Assembly II

Illustrated Parts Catalogue
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14 Output Technology PS60/70
Table 7 BASIC ASSEMBLY III
INDEX N. DESCRIPTION PART NUMBER
13 O.P. Cable 78401148-004
19 Sensors Cable 78401134-003
22 P.H. Cable 78201596-005
39 Bracket Assy
40 Bracket Assy
53 Fastener Loop 78399159-006 (misc. Kit item 13)
55 Screw M4x8 78399161-003 (misc. Kit item 19)
56 Screw M4x14 78399161-003 (misc. Kit item 2)
57 Washer 78399163-004 (misc. Kit item 8)
58 Label
59 Label
60 Print Head ER24MR 78405418-001
103 Washer 78399163-004 (misc. Kit item 25)
114 Alternance Cable 78401288-002
115 Paper Stacker Cable 78900756-001

Illustrated Parts Catalogue
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15 Output Technology PS60/70
Figure 5 Basic Assembly III

Illustrated Parts Catalogue
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16 Output Technology PS60/70
Table 8 MECHANICAL ASSY I
INDEX N. DESCRIPTION PART NUMBER
Assy Mechanical Assembly
Assy Mechanical Assy
2 Right Side Assy
3 Left Side Assembly
4 Base Frame Assembly
5 Cut Sheet Profile 78405359-001
6 Lower Feeder Assembly 78399634-001
7 Support Spring Assy 78399658-001
7 Support Spring ssy 78399659-001
7A Roller 78406245-001
8 Bush 78399157-003 (misc. Kit item 8)
8A Bush
9 Benzing D.7 78399163-004 (misc. Kit item 6)
10 Front Pulley 78400310-001
10 Front Pulley 78406170-001
13 Screw 3.5x13 78399162-002 (misc. Kit item 1)
14 Screw M3x6 78399161-003 (misc. Kit item 1)
15 Screw M3x4 78399161-003 (misc. Kit item 3)
16 Friction Bar Assembly
17 Bush 78399157-003 (misc. Kit item 7)
18 Ring Ret. D.8 (9068Dplus) 78399163-004 (misc. Kit item 7)
19 Sensor Cable Assembly 78407099-002
19A Opto Reflector 78200574-001
19B Opto Interrupter 78200797-001
21 Screw 2.2x6.5 78399162-002 (misc. Kit item 4)
22 Spacer 78399159-006 (misc. Kit item 4)
23 Screw 2.2x9.5 78399162-002 (misc. Kit item 6)
24 Sensor Plate 78399158-004 (misc. Kit item 5)
25 Screw M2x8 78399161-003 (misc. Kit item 4)
26 Friction Assembly 78900806-001
28 Platen Assy 78399631-001
29 Platen Belt 78203377-019
30 Bearing Retainer 78399158-004 (misc. Kit item 6)
31 Bearing 78399157-003 (misc. Kit item 10)
32 Screw M3x8 78399161-003 (misc. Kit item 5)
33 Screw M3x4 78399161-003 (misc. Kit item 6)
41 Pulley 78400302-001
42 Screw M3x8 78399161-003 (misc. Kit item 7)
43 Paper Motor Assy 78404539-001
44 Screw M3x10 78399161-003 (misc. Kit item 8)
51 Screw M4x6 78399161-003 (misc. Kit item 9)
54 Home Sensors Support
87 Screw M3x6 78399161-003 (misc. Kit item 13)
88 ASF Profil
90 Upper Feeder Assembly 78399633-001
92 Bush 78399157-003 (misc. Kit item 8)
116 Thrust Washer 78399163-004 (misc. Kit item 11)
119 Vibrodamp 78399158-004 (misc. Kit item 1)
122 Cable Retainer 78399158-004 (misc. Kit item 11)
149 Lower Mylar Assy 78399660-001
150 Bracket
151 Paper Guide
151 Paper Guide
153 Cable Clamp 78399158-004 (misc. Kit item 13)

Illustrated Parts Catalogue
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17 Output Technology PS60/70
Figure 6 Mechanical Assy I

Illustrated Parts Catalogue
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18 Output Technology PS60/70
Table 9 MECHANICAL ASSY II
INDEX N. DESCRIPTION PART NUMBER
34 Screw M2.5x4 78399162-002 (misc. kit item 11)
35 Print Head Mask 78407242-001
36 Mask Plate
45 Idle Gear 78402706-001
46 Ring D.5 78399163-004 (misc. Kit item 4)
47 Lever
48 Idle 78402707-001
49 Ring D.4 Ret. 78399163-004 (misc. Kit item 9)
51 Screw M4x6 78399161-003 (misc. Kit item 9)
59 Carriage Assembly 78399661-001
59A Oilfelt 78399661-001
59B Flange 78399661-001
60 Carriage Belt 78900813-001
61 Belt Bracket 78399159-006 (misc. Kit item 6)
62 Screw 2.9x13 78399162-002 (misc. Kit item 9)
63 Rear Bar 78399655-001
64 Washer 78399163-004 (misc. Kit item 8)
65 Screw M4x8 78399161-003 (misc. Kit item 8)
66 Front Bar 78399645-001
67 Shaft Retainer 78399158-004 (misc. Kit item 8)
69 Carriage Bush 78399157-003 (misc. Kit item 13)
70 Loose Pivot
71 Nut M5 78399163-004 (misc. Kit item 18)
72 Loose Pulley Support
73 Pulley Assembly 78900801-0012
74 Pivot 78399157-003 (misc. Kit item 11)
75 Spacer 78399159-006 (misc. Kit item 9)
76 Carriage Motor Support
77 Motor Damp 78399158-004 (misc. Kit item 3)
78 Stud 78399158-004 (misc. Kit item 9)
79 Carriage Motor Assy 78900827-001
80 Screw M4x6 78399161-003 (misc. Kit item 11)
81 Paper Belt 78203377-020
82 AGA Sector 78900725-001
83 Aga stud 78399161-003 (misc. Kit item 22)
85 Ring D.2.3 78399163-004 (misc. Kit item 1)
93 Double Gear 78405175-001
94 Ring.D6 78399163-004 (misc. Kit item 5)
97 Movable Gear 78900726-001
123 Screw M3x4 78399161-003 (misc. Kit item 16)
136 O-Ring 78399159-006 (misc. Kit item 15)
144 Wear Res. Spring 78405381-001
147 Eccentric bushing 78399655-001
154 Screw M4x12 78399655-001
Note: Item 59 includes item 34, 35, 36, 59A, 59B, 61, 62, 69
Note: Item 63 includes item 147, 154