Output Technology LaserMatrix 2400 Series Instruction Manual

®
Series 2400 Laser Printers
Replacement Parts Catalog

COPYRIGHT Ó1996, OUTPUT TECHNOLOGY CORPORATION
All rights reserved. This document may not, in whole or in part, be copied, photocopied,
reproduced, translated, reduced to any electronic medium or machine readable form without prior
consent, in writing, from Output Technology Corporation.
Output Technology Corporation
3808 North Sullivan Road — Spokane, WA 99216
[phone]
We suggest you use genuine Output Technology parts and authorized service centers: Contact us
at —
Voice: [phone] — Fax: [phone]
WWW: http://www.output.com
Part No: 066-00495-00
Rev. D
February 19, 1998
CTS 046-00322-00-N

Series 2400 2/19/98 1
GENERAL
This catalog contains itemized lists of all servicing aids, supplies, expendables, and field
replaceable parts for all models of the printer. Ordering information is provided for field replaceable
units (FRUs). FRUs are illustrated at the end of this publication.
Parts are listed in the following tables —
nCustomer Replaceable Units (CRUs) and Miscellaneous, Page 2
nField Service Tools, Page 3
nField Replaceable Units (FRUs), Page 4
FRU illustrated parts breakdown drawings —
nMain and Lid Access, Pages 7, 8, and 9
nPaper Path, Pages 10 and 11
nFuser, Pages 12, 13, and 14
nRight Side and Frame, Pages 15 and 16
nLeft Frame Assembly, Page 17
nEngine Controller, Page 18
nRaster Image Processor, Page 19
nLow Voltage Power Supply, Page 20
ORDERING INFORMATION
To order a field replaceable unit (FRU), proceed as follows:
1. Find the appropriate item number from the illustrations at the end of this publication.
2. From the FRU table on Page 4, match the item number to the FRU part number.
3. Obtain the serial number of your printer (on the right side of the printer).
4. If applicable, have your Visa or MasterCard number and expiration date ready, and then
contact Output Technology Corporation by phone, fax, mail as instructed on the inside
cover of this publication.

2 2/19/98 Series 2400
To order customer replaceable units (CRUs) or other miscellaneous items, select from the
following table and then continue as directed in Step 4 above.
CUSTOMER REPLACEABLE UNITS (CRUs) AND MISCELLANEOUS
Order Number Description
Customer Replaceable Units (CRUs)
LM2400C101
LM2400C102
LM2400C103
LM2400C104
LM2400C106
LM2400C107
LM2400C108
022-00184-00
Developer Kit, containing —
(1) Startup Toner Bottle
(1) Toner Bottle Sprout
(1) Developer Unit
(1) Ozone Filter (080-00020-00)
(1) Cleaning Kit (080-00072-00)
Drum Kit, containing —
(1) Drum Cartridge
Toner Kit, containing —
(2) Toner Bottles
(1) Toner Bottle Spout
(2) Waste Toner Bottle
(2) Felt Cleaning Pads
Fuser Kit, 115 VAC1
Felt Cleaning Pad Kit (package of 10 felt pad assemblies)
Fuser Kit, 230 VAC1
Fuser Kit, Label/Tag, 115 VAC1,2
Starter Kit3
1Consists of one fully assembled fuser heater and pressure assembly, including rollers, heat lamp, thermistor, thermal breaker, heat
shield, felt pad, and felt pad cover.
2Same as LM2400C104 but with the thermistor mounted on the right end of the assembly rather than in the middle. In general,
consider using LM2400C108 with printers dedicated to printing narrow labels and tags.
3Contains LM2400C101, LM2400C102, and LM2400C103.

Series 2400 2/19/98 3
Order Number Description
CRUs (Continued)
080-00072-00 Cleaning Kit, containing —
(5) Wipes
(5) Large-tipped swabs
(1) Brush for cleaning corona wires
Publications
NON-IMPACTCD100
066-00496-00
Manual, Installation Guide
· Manual, Operator's Guide
· Manual, Parts Catalog
Manual, Maintenance4
Shipping
046-00324-00 Ship Kit
FIELD SERVICE TOOLS (Recommended)
lScrewdrivers
- #1 Phillips
- #2 Phillips
lHex Allen wrench, 2.5 mm
l0.74 mm feeler gauge
lDiagonal cutters
lNeedle nose pliers
lDigital voltmeter
lCable ties
lToner vacuum cleaner5
lVarnish (for fixing small screws and
adjustments)
lCleaning kit (080-00072-XX). See "CRUs
and Miscellaneous."
4Includes Maintenance Manual LM1000M105 and Parts Catalog 066-00495-XX.
5Such as 3M Model 497 (115 vac) with a standard toner filter.

4 2/19/98 Series 2400
FIELD REPLACEABLE UNITS (FRUs)
Item Figure FRU Part No. Description
Qty Per
Printer
1
2
6
3a
001-00333-00
001-00929-00
Contact, Earth Ground
Guide, Paper, Top-Of-Form
1
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
5
1a
7
6
6 & 7
2
1a
4a
1a
4b
4b
1b
2
2
3a
3a
3a
002-00264-00
002-00265-00
002-00274-00
002-00275-00
002-00279-00
002-00333-00
002-00583-00
021-00669-00
002-00585-00
002-00586-00
002-00587-00
002-00588-00
002-00589-00
002-00590-00
002-00591-00
002-00592-00
002-00599-00
Housing, Ozone Filter, Plenum
Cover, Tractor Sensor
Lid Catch, Left
Lid Catch, Right
Latch, Developer, Retaining, Green
Cover, Erase LED
Cover, Right Inside
Assy.,Heat Sheild, Fuser, Lower
Cover, Lamp Connector
Cover, Fuser Felt Pad
Heat Shield, Fuser, Upper
Cover, Bottom
Cover, Hinge, Right
Cover, Hinge, Left
Guide, Paper, Entrance
Guide, Paper, Exit
Roller, Pressure Exit
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1a
1a
1a
2
2
2
3b
2
2
1a
2
5
1b
3a
3b
3b
009-00039-00
009-00074-00
020-00205-00
020-00206-00
021-00274-00
021-00276-00
021-00279-00
021-00280-00
021-00306-01
021-00314-00
021-00649-00
021-00650-00
021-00651-00
021-00652-00
021-00653-00
021-00674-00
Enclosure, Right Side
Cover, Front (Front Door)
Cable, Control Panel
Cable, LSU
Catch Release Assembly, LID
Latch Pin Assembly, Top Cover, Right
Slide Arm Assembly
Enclosure Release Button Assembly
Erase LED Assembly
Left Enclosure, With Mounting Bracket
Laser Scan Unit
Drive Assembly, Front-End
Low Voltage Power Supply
Guide, Paper, Main
Transfer Charger Assembly
Transfer Corona Assembly
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Series 2400 2/19/98 5
FIELD REPLACEABLE UNITS (FRUs)
Item Figure FRU Part No. Description
Qty Per
Printer
36
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
3b
6
7
4a
4a
2
4b
4b
4b
3b
3a
1a
4b
4b
4b
3a
3b
4a
4a
021-00654-00
021-00655-00
021-00656-00
LM2400C104
021-00658-00
021-00659-00
021-00660-00
021-00661-00
021-00662-00
021-00663-00
021-00664-00
021-00665-00
021-00666-00
021-00667-00
021-00668-00
021-00680-00
021-00682-00
LM2400C107
LM2400C108
Tractor Assembly
Frame Assembly, Right
Frame Assembly, Left
Fuser (Heater & Pressure) Assembly, 115 VAC
Fuser Base
Top Cover Assembly, With Release Button
Heat Roller Subassembly, Without Lamp
Pressure Roller Subassembly
Thermal Breaker Assembly
Stepper Motor Assembly, Tractor
Cover Assembly, Paper Exit
Control Panel (Keypad) Assembly
Fuser Heater Assembly, 115 VAC
Fuser Heater Assembly, 230 VAC
Fuser Pressure Assembly
Tension Roller Assembly
High Voltage Power Supply
Fuser (Heater & Pressure) Assembly, 230 VAC
Fuser (Heat & Pres) Assy, RT Therm, 115 VAC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
54 1a 035-00039-00 Overlay, Keypad 1
55
56
57
58
59
60
61
62
63
1b
8
10
9
7
4c
5
3b
10
040-00172-01
040-00173-01
040-00174-05
040-00176-02
040-00178-00
040-00179-00
040-00180-00
040-00181-00
040-00182-04
PCB, Backplane
PCB, Engine Controller (EC) 6
PCB, DIMM, RIP Firmware, LM2405 V7.12
PCB, Raster Image Processor (RIP)7
PCB, Toner Sensor
PCB, Fuser Sensor
PCB, Motor Controller
PCB, Tractor Encoder
PCB, DIMM, RIP Firmware, LM2406 V8.11
1
1
1
1
1
1
1
1
1
6Does not include firmware. See 043-00370-XX in this table.
7Also see 046-00348-XX.

6 2/19/98 Series 2400
FIELD REPLACEABLE UNITS (FRUs)
Item Figure FRU Part No. Description
Qty Per
Printer
64 8 043-00370-06 EPROM, EC Firmware V1.33 1
65 1b 046-00348-00 Kit, PCB,RIP Controller81
66
67
68
5
5
5
082-00201-01
082-00204-01
082-00415-00
Gear, Inner Transfer, Front-End
Gear, Main Drive, Front-End
Actuator, Drum Sensor
1
1
1
69 4c 097-00127-00 Clutch, Fuser 1
70
71
72
73
5
5
4c
4c
107-00102-00
107-00104-00
107-00105-00
107-00106-00
Motor, Front-End Drive (With Gear)
Fan, Ozone
Fan, Fuser Cooling
Motor, Fuser
1
1
2
1
74 4b 113-00153-00 Thermistor Assembly 1
75
76
77
78
79
80
81
82
83
84
85
86
3a
4b
4c
11
4b
4b
11
4b
4c
4a
4a
3b, 4a
116-00122-00
116-00123-00
116-00124-00
116-00125-00
116-00126-00
116-00127-00
116-00128-00
082-00431-00
082-00426-00
002-00633-00
002-00634-00
082-00456-00
046-00408-00
Sensor, Paper Empty
Halogen Heat Lamp, 115 VAC
Sensor, Paper Jam
Fuse, 125V, 15 A. (F3)9
Thermal Breaker
Halogen Heat Lamp, 230 VAC
Fuse, 250V, 6.3 A., Time-Delay (F1 & F2)10
Gear,Heat Roller,24ppm
Roller,Heat Drive Gear,24ppm
Clamp, Fuser Left
Clamp, Fuser Right
Switch, Top-of-Form
Kit, Upgrade,FSR RT Therm,24ppm
1
1
2
1
1
1
2
1
1
1
1
1
N/A
8Contains RIP Controller PCB (040-00176-XX) plus standard-interface-connector (back) panel and optional-interface holder with
cover plate.
9¼ in. by 1¼ in. F3 is used with a 115 vac halogen heat lamp
10 5 mm by 20 mm. F1 is the main fuse and F2 is used with a 230 vac halogen heat lamp.
11 Includes: Rt Thermister, Heat Roller Gear, Collars, Breaker, and Bracket

Series 2400 2/19/98 7
Figure 1a. Main Upper Access

8 2/19/98 Series 2400
Figure 1b. Main Lower Access to LVPS & Backplane

Series 2400 2/19/98 9
Figure 2. Lid Access

10 2/19/98 Series 2400
Figure3a.PaperPath

Series 2400 2/19/98 11
Figure3b.PaperPath

12 2/19/98 Series 2400
* See Figure 4c for disassembly of fuser base assembly.
** See Figure 4b for disassembly of fuser heater & pressure assemblies.
Figure 4a. Fuser Assemblies

Series 2400 2/19/98 13
Figure 4b. Fuser Heater & Pressure Assembly

14 2/19/98 Series 2400
Figure 4c. Fuser Base Assembly

Series 2400 2/19/98 15
Figure 5. Right-Front Corner

16 2/19/98 Series 2400
Figure 6. Right Frame Assembly

Series 2400 2/19/98 17
Figure 7. Left Frame Assembly

18 2/19/98 Series 2400
* PCB does not contain firmware.
Figure 8. Engine Controller PCB
PD1-
M1