Output Technology LaserMatrix 5 Instruction Manual

LaserMatrix®
Models 5 & 6 Laser Printers
Replacement Parts Catalog

COPYRIGHT 1994, OUTPUT TECHNOLOGY CORPORATION
All rights reserved. This document may not, in whole or in part, be copied, photocopied,
reproduced, translated, reduced to any electronic medium or machine readable form without prior
consent, in writing, from Output Technology Corporation.
TRADEMARKS
Xcelite is a registered trademark of Cooper Industries.
Output Technology Corporation
3808 North Sullivan Road — Spokane, WA 99216
[phone]
We suggest you use genuine Output Technology parts and authorized service centers: Contact us
at —
Voice: [phone] — Fax: [phone]
WWW: http://www.output.com
Part No: 066-00441-01
Rev. E
February 19, 1998
CTS 046-00289-00-30

GENERAL
This catalog contains itemized lists of all servicing aids, supplies, expendables, and field
replaceable parts for all models of the printer. Ordering information is provided for field replaceable
units (FRUs). FRUs are illustrated at the end of this publication.
Parts are listed in the following tables —
n Customer Replaceable Units (CRUs) and Miscellaneous, Page 2
n Field Service Tools, Page 3
n Field Replaceable Units (FRUs), Page 4
FRU illustrated parts breakdown drawings —
n Panels and Covers, Page 7
n FRU Parts and Assemblies, Pages 8 and 10
n Left Frame Assembly, Page 11
n Low Voltage Power Supply, Page 12
n Fuser Assembly, Page 13
n Controller PCB, Page 14
ORDERING INFORMATION
To order a field replaceable unit (FRU), proceed as follows:
1. Find the appropriate FRU item number from the illustrations at the end of this publication.
2. From the FRU table on Page 4, match the FRU item number to the FRU part number.
3. Obtain the serial number of your printer (on the back of the printer).
Series 1000 2/23/98 1

4. If applicable, have your Visa or MasterCard number and expiration date ready, and then
contact Output Technology Corporation by phone, fax, or mail:
3808 North Sullivan Road, Building 3
Spokane, WA 99216
Phone: [phone]
Fax: [phone]
To order customer replaceable units (CRUs) or other miscellaneous items, select from the
following table and then continue as directed in Step 4 above.
CUSTOMER REPLACEABLE UNITS (CRUs) AND MISCELLANEOUS
Service Center
Number
Supply Order
Number Description
Customer Replaceable Units (CRUs)
——
——
——
——
022-00113-00
022-00114-00
082-00312-00
LM1000C101
LM2400C102
LM1000C103
LM1000C106
——
——
——
Developer Kit (supports 100K pages)
(1) Developer Cartridge (supports 100K pages)
(1) Tension Roller or Paper Brush (supports 100K pages)
(1) Ozone Filter
OPC Drum Kit
(1) OPC Drum Cartridge (supports 20-25K pages)
Toner Kit (supports 8K pages)
(2) Toner Cartridges (supports 4K pages each)
(2) Felt Cleaning Pads for Fuser
(1) Waste Toner Bottle (supports 8K pages @5% fill)
(10) Felt Cleaning Pads for Fuser
Front Paper Guide (add-on feature)
Cleaning Kit1
Tension Roller (replaces paper brush)
Training and Publications
—— LM1000M105 Manual, Maintenance, Models 5 and 62
1Contains wipes, swabs, corona wire brush, and instructions.
2Includes Maintenance Manual LM1000M105 and Parts Catalog 066-00441-XX.
2 2/23/98 Series 1000

Service Center
Number
Supply Order
Number Description
Training and Publications (Continued)
NON-IMPACTCD100
046-00207-00
——
Manual, Operator's Guide, Models 5 and 6
Manual, Installation Guide, Models 5 and 6
Manual, Parts Catalog, Models 5 and 6
Training Video
Shipping
047-00014-00 —— Ship Kit
Options, Upgrades, & Rework
046-00276-00
046-00888-00
046-00338-00
046-00341-00
——
——
——
——
Paper Guide Upgrade Kit3
Thermistor Optional Mounting Kit4
Fuser (120 v) with Right-End Thermistor Option
Fuser (240 v) with Right-End Thermistor Option
FIELD SERVICE TOOLS (Recommended)
l Screwdrivers
- Straight slot (1/8" to 3/16")
- #1 Phillips
- #2 Phillips
l Hex Allen wrench, 2.5 mm
l Nut driver,
3/16"
l Diagonal cutters
l Needle nose pliers
l Digital voltmeter
l Toner vacuum cleaner5
l Cleaning kit (022-00114-00). See "CRUs and Miscellaneous."
3Guide is included with new and rebuilt fusers.
4Kit contains a thermistor and other parts (including a procedure) for mounting the thermistor near the right end of the fuser roller.
5Such as 3M Model 497 (115 vac) with a standard toner filter.
Series 1000 2/23/98 3

FIELD REPLACEABLE UNITS (FRUs)
Item Figure FRU Part No. Description
Qty Per
Printer
1
2
3
4
5
6
7
8
9
9.5
10
11
12
13
14
——
15
16
17
18
19
20
21
22
23
24
2
2
2
1,3
2
2,5
2,5
2
2
2
2
2
2
2,4
2
——
2
2
1
2
2
1
2
1
2
4
021-00237-00
021-00238-00
021-00239-00
021-00240-00
021-00241-00
107-00047-00
021-00242-01
021-00243-01
021-00244-00
021-00245-00
082-00390-00
021-00246-00
046-00283-00
021-00248-00
021-00249-00
046-00338-00
046-00276-00
021-00252-00
021-00279-00
021-00280-00
046-00341-00
021-00492-00
021-00305-00
021-00306-01
021-00314-00
022-00107-00
040-00064-00
Laser Scan Unit (LSU)
Fan, LSU, W/Plenum
Kypd, Control Panel6
Base Pan7
Main Drive8
Motor, Stepper (Included in Main Drive Assy)7
Low Volt PWR Supply (120V)9
Low Volt PWR Supply (240V)9
High Volt PWR Supply
Paper Guide Assembly
Mylar Sheet Assy Kit
Transfer Charger9
Tractor W/Sensor and Brake
Right Frame7
Left Frame7,10
Fuser (120 volt version)9,11
Paper Exit Guide
Paper Sensor Arm7
Slide Arm7
Encl Release Button
Fuser (240 volt version) (see Item 14)9,11
Gears, Dev Dr
Top Cvr, W/Release Button7,12
Erase LED Array
Left Encl, W/Mnt Brkt7
Kit, Brake, Tractor7
PCB, Paper/Toner Sensor
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
——
1
1
1
1
1
1
1
1
1
1
6Includes Item 52.
7Special order part.
8Includes Item 44.
9Can be repaired, rebuilt, or renewed by factory. (includes item 71)
10 See detail of Item 13 in Figure 4.
11 Includes a paper exit guide 046-00276-XX and Items 30 and 36.
12 See Item 17 for Release Button only.
4 2/23/98 Series 1000

FIELD REPLACEABLE UNITS (FRUs)
Item Figure FRU Part No. Description
Qty Per
Printer
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
3
3
2
1,2,3
1
1
1
1
3
4
1
1
1
1,3
3
3
2, 3
3
2
5
5
2,5
3
046-00272-02
046-00273-03
——
001-00333-00
001-00452-00
001-00453-02
002-00264-00
002-00265-00
002-00266-00
002-00267-00
002-00279-00
002-00339-00
009-00039-00
009-00041-00
009-00042-01
020-00097-00
020-00102-00
020-00103-00
020-00104-01
082-00112-00
082-00128-00
097-00059-00
107-00046-00
107-00049-00
Mod5 ROM Card V7.099
Mod6 ROM Card V8.089
SIMM (purchased from distributor)13
Contact, Earth Gnd
Base Plate7
Plate, Fuser, Paper Guide
Housing, Ozone Filter, Plenum7
Cover, Tractor Sensor
Cover, Main Drive Assy
Housing, Waste Toner Bottle7
Latch, Developer Cartridge, Retaining, Green7
Cover, Fuser, Black Felt7
Enclosure, Right Side7
Enclosure, Paper Door7
Enclosure, Rear7
Cable, Keypad
Cable, Power Supply, Harness7
Cable, LSU14
Cable, Video Board7
Belt, Main Drive
Actuator, OPC Drum Switch7
Switch, OPC Drum7
Fan, Ozone (included in Items 6 and 7)7
Fan, Squirrel Cage
1
1
——
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
13 Use a 1, 2, 4, or 8 Mbyte, 72-pin, 70-nanosecond IBM PX/2-compatible SIMM.
14 See Item 62.
Series 1000 2/23/98 5

FIELD REPLACEABLE UNITS (FRUs)
Item Figure FRU Part No. Description
Qty Per
Printer
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
5
5
5
5
2
2
6
6
6
6
6
6
7
7
3,7
2, 3
2
3
3
2
2
6
6
6
2
116-00046-00
116-00027-00
116-00047-00
116-00101-00
021-00276-00
035-00038-00
082-00173-01
082-00187-01
113-00116-00
116-00068-01
116-00069-01
116-00070-01
043-00202-11
043-00310-09
046-00310-04
046-00876-00
002-00333-00
046-00274-10
046-00275-11
046-00338-00
046-00341-00
082-00177-00
082-00174-00
021-00313-01
021-00310-00
Fuse, 10A, ¼ x 1-¼ (120V supply F2)7
Fuse, 3.15A, 5mm x 20mm (240V supply F1)7
Fuse, 6.3A, 5mm x 20mm (120V supply F1)7
Fuse, 4.0A, 5mm x 20mm (240V supply F2)7
Latch Pin Assy, Top Cover, Right
Overlay, Keypad
Roller, Upper, Fuser
Roller, Pressure
Thermister, Fuser Assy.
Lamp, Halogen, Heater, 115V
Thermostat, Fuser Assy.
Lamp, Halogen, Heater, 240V
EPROM, Engine Ctrl V1.26( for Dbl-Sided PCB)
EPROM, Engine Ctrl V10.39(for Sgl-Sided PCB)
PCB, Controller (with EC EPROM; without RIP)
Kit, Foam/LSU Cable15
Housing, Erase, LED Array
PCB, Controller (with EC EPROM & M5 RIP)
PCB, Controller (with EC EPROM & M6 RIP)
Fuser (120 v)9,11 with Rt-End Thermistor Option
Fuser (240 v)9,11 with Rt-End Thermistor Option
Gear, Fuser Roller
Gear, Fuser Drive
Paper Exit Guide Assembly
Assy, Corona Wire 16
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
15 Contains cable (Item 42) and spacer. Spacer protects cable from hinge.
16 Include with item10.
6 2/23/98 Series 1000

Figure 1. Panels and Covers CD0-L
Series 1000 2/23/98 7

Figure 2. FRU Parts and Assemblies (Top Side) CD0-M4
8 2/23/98 Series 1000

Series 1000 2/23/98 9

Figure 3. FRU Parts and Assemblies (Bottom Side) CD0-N3
10 2/23/98 Series 1000

Figure 4. Left Frame Assembly (Item 13), Detail CD0-O1
Series 1000 2/23/98 11

Figure 5. Low Voltage Power Supply (Item 6/7), Detail CD0-P
12 2/23/98 Series 1000

Figure 6. Fuser Assembly CD0-BA
Series 1000 2/23/98 13

Figure 7. Controller PCB CD0-BB
14 2/23/98 Series 1000