Output Technology Euroline 4200 Series Instruction Manual

4200 Series (EuroLine

)
Replacement Parts Catalog

COPYRIGHT © 1993, OUTPUT TECHNOLOGY CORPORATION
All rights reserved. This document may not, in whole or in part, be copied, photocopied,
reproduced, translated, reduced to any electronic medium or machine readable form without
prior written consent from Output Technology Corporation.
TRADEMARKS
EuroLine is a registered trademark of Output Technology Corporation.
PARTS AND SERVICE
Contact Output Technology Corporation for parts and service. Have the model and serial
numbers of your printer (located on the back of the machine) handy for faster service.
Output Technology Corporation
2310 North Fancher Road
Spokane, WA 99212-1381
USA
We suggest you use genuine Output Technology Corporation supplies and authorized service
centers. Contact us at:
Voice: [phone] — Fax: [phone]
Output Technology maintains a Bulletin Board System (BBS) service. In the U.S.A., call (509)
533-1217 to access our BBS service for the very latest, up-to-date drivers, firmware, pricing,
maintenance and troubleshooting aids, and application information. Also, you can contact us
at:
FTP: ftp.output.com/public/output
WWW: http://www.output.com
Part No.: 066-00389-00
Rev F
CTS 046-00288-00-26

4200 (EuroLine)Parts Catalog 1
GENERAL
This catalog contains itemized lists of all servicing aids, supplies, expendables, and field
replaceable parts for all 4200 EuroLinemodels. Ordering information is provided for field
replaceable units (FRUs). FRUs illustrated at the end of this publication.
Parts are listed in the following tables:
• Customer Replaceable Units (CRUs) and Miscellaneous, Page 2
• Field Service Tools, Page 3
• Field Replaceable Units (FRUs), Page 4
FRU illustrated parts breakdown drawings:
• Cabinet (Upper), Pages 8 and 9
• Cabinet (Lower), Page 10
• Power Receptacle, Page 10
• Printer Mechanism, Pages 11 and 12
• Printhead Carriage, Pages 13, 14, and 15
• Card Cage, Page 16
• Transformer Assembly, Page 17
ORDERING INFORMATION
To order a field replaceable unit (FRU), proceed as follows:
1. Find the appropriate FRU item number from the illustrations at the end of this
publication.
2. From the FRU table on Page 4, match the FRU item number to the FRU part number.
3. Obtain the serial number of your printer (on the back of the printer).
4. If applicable, have your American Express, Visa or MasterCard number and expiration
date ready, and then contact Output Technology Corporation by phone, fax, or mail:
2310 North Fancher Road
Spokane, WA 99212-1381
Phone: [phone]
Fax: [phone]

2 4200 (EuroLine)Parts Catalog
To order customer replaceable units (CRUs) or other miscellaneous items, select from the
following table and then continue as directed in Step 4 on page 1.
CUSTOMER REPLACEABLE UNITS (CRUs) AND
MISCELLANEOUS
Part Number Description Qty Per Printer
Customer Replaceable Units (CRUs)
020-00148-XX
021-00343-XX
021-00385-XX
088-00001-XX
116-00027-XX
116-00089-XX
4240C100
4260C100
4280C100
Cord, Power, UK
Printhead
Forms Compressor, Mylar - Assy
Cord, Power, Domestic
Fuse, 3.15A.
Fuse, 6.00A.
Ribbon Cartridge, Model 400 (2-Pack)
Ribbon Cartridge, Model 600 (2-Pack)
Ribbon Cartridge, Model 800 (2-Pack)
11
2-4
1
11
21
2
1
1
1
Training and Publications
046-00254-XX
066-00163-XX
066-00164-XX
066-00165-XX
066-00166-XX
066-00188-XX
066-00189-XX
066-00389-XX
066-00443-XX
Training Video (+ Supplement)
Manual, Maintenance
Guide, Installation & Reconfiguration
Guide, Operator's
Guide, Technical Reference
Twinax Interface Reference
Coax Interface Reference
Manual, Parts Catalog
Manual, Drawing Set
N/A
1
11
11
N/A
12
12
N/A3
N/A3
Shipping
047-00019-XX
047-00020-XX Ship Kit, Models 400 and 600 Ship Kit, Model 800 14
14
1 Depends on country configuration
2 Supplied with optional interface
3 Also available as part of Maintenance Manual 066-00163-01
4 Original shipping container or its replacement is required for proper shipment of printer.

4200 (EuroLine)Parts Catalog 3
FIELD SERVICE TOOLS
• Screwdrivers
• #1 Straight slot
• #2 Straight slot
• #1 Phillips
• #2 Phillips
• Hex Allen wrenches
• 1/16", 3/32", 7/64", 9/64", 5/32", 3/32"
• Open end wrenches or sockets
• 5/16", 1/4", 7/16", 1/2"
• Diagonal cutters
• Needle nose pliers
• C-ring and E-ring tools

4 4200 (EuroLine)Parts Catalog
FIELD REPLACEABLE UNITS (FRUs)
Model
Item Fig. FRU Part No. Description 400 600 800
1 4 001-00055-XX Shaft, Square Paper Drive •••
2 4a 001-00381-XX Shaft, Carriage Idler Pulley ••
3 1 046-00853-XX Wire Form ••
046-00854-XX Wire Form •
4 4 001-00390-XX Lever, Load Forms •••
5 1 001-00569-XX Lever, Interlock Switch •••
5.5 4b 001-00633-XX Shaft, Carriage Idler Pulley •
6 4 001-00645-XX Spring, Platen Cam Return •••
7 4b 001-00656-XX Cover, Frame/Reader Strip •
8 5a&b 002-00368-XX Clamp, Carriage Belt ••
9 5 002-00406-XX Knob, Printhead Latch1•••
10 5b 002-00412-XX Cover, Printhead Cable •
11 5b 002-00413-XX Cover, Printhead Cable •
12 5b 002-00430-XX Cover, Printhead Cable •
13 5b 002-00432-XX Clamp, Printhead Cable ••
14 5c 002-00433-XX Clamp, Printhead Cable •
15 4 002-00436-XX Bumper, Carriage Motion, right •••
16 5c 002-00449-XX Clamp, Belt, Top-Half •
17 5c 002-00450-XX Clamp, Belt, Bottom-Half •
17.5 4a 002-00579-XX Seal, Tach Shaft2••
18 1 005-00003-XX Window, User Door •••
19 4 020-00035-XX Cable Assy, Tach •••
20 6 020-00109-XX Cable Assy, Serial Data •••
21 2&7 020-00110-XX Cable Assy, Fan •••
22 — 020-00112-XX Cable Assy, Sensor Harness3•••
23 1 020-00114-XX Cable Assy, Keyboard •••
24 6 020-00115-XX Cable, DC Power Distribution •••
25 4 020-00122-XX Sensor, Hall. Ribbon Motor •••
26 7 021-00086-XX Thermistor, Assy, 6A •••
27 4a 021-00339-XX Motor, Carriage - Assy ••
28 7 021-00341-XX Transformer •••
29 5 021-00343-XX Printhead4•••
29.5 1 021-00351-XX Chain •••
30 2 021-00354-XX Fan - Assy •••
31 4 021-00356-00 Motor, Line Feed - Assy •••
32 1 046-00334-00 Keyboard - Assy •••
1 Two per printhead.
2 Dust collar located in gap between carriage motor-tach assembly on older Model 400 and 600 printers.
3 Cable harness for all interlocks and sensors.
4 Two for Model 400; three for Model 600; four for Model 800.

4200 (EuroLine)Parts Catalog 5
FRUs (Continued)
Model
Item Fig. FRU Part No. Description 400 600 800
33 4 021-00385-XX Forms Compressor, Mylar - Assy •••
34 - 021-00386-XX
Keyboard, Twinax5•••
35 - 021-00387-XX Keyboard, Coax ••
36 4b 046-00309-XX
Kit, Mechanism6
•
37 4b 021-00449-XX Motor, Carriage - Assy •
39 4a 046-00308-XX
Kit, Mechanism6•
40 4a 046-00307-XX Kit, Mechanism6•
41 4b 021-00513-XX Wiper, Linear Scale •
42 5c 021-00517-XX Cable Set, Printhead (4 Cables) •
43 5a&b 021-00518-XX Cable Set, Printhead (2 Cables) •
44 5a&b 021-00519-XX Cable Set, Printhead (3 Cables) •
45 5c 021-00523-XX Linear Encoder
•
46 4b 021-00524-XX Sensor, Encoder - Assy •
47 - 022-00048-XX
Coax Option7•••
48 - 022-00052-XX
Twinax Option7•••
49 1 036-00147-XX Label, User Menu •••
50 6 040-00082-XX PWB, DC Power Distribution •••
51 6 040-00128-XX PCB, Motor Driver •
52 1 043-00040-XX EPROM, Serial Interface, V3.04 •••
53 1 043-00151-XX
EPROM, Motor Control, V3.018•
54 1 043-00152-XX
EPROM, Digital Set, V3.309•
55 1 043-00157-XX EPROM, Motor Control, V3.018•
56 1 043-00158-XX EPROM, Digital Set, V3.309•
57 1 043-00208-XX EPROM, Digital Set, V3.309
•
58 1 043-00242-XX EPROM, Motor Control, V3.018
•
58.1 1 043-00312-XX
EPROM, Digital Set, V3.3010 •
58.2 1 043-00313-XX EPROM, Digital Set, V3.3010 •
58.3 1 043-00314-XX EPROM, Digital Set, V3.3010
•
58.4 1 043-00324-XX EPROM, Motor Control, V1.108
•
58.5 1 043-00325-XX EPROM, Motor Control, V1.108•
58.6 1 043-00326-XX EPROM, Motor Control, V1.108
•
5 Available with optional interface. (See 022-00048-00 or 022-00052-00.)
6 Complete mechanical mechanism including printhead carriage assembly, but without printheads or printhead cables.
7 Optional interface.
8 When replacing a motor controller EPROM, first check the revision level of the digital EPROMS. If the Model 800, 600, or 400 digital
EPROMS are versions V2.01 and later, use motor controller EPROM 043-00242-02, 043-00151-06, or 043-00157-05 (for Model 800,
600, or 400, respectively). Earlier Model 800, 600, or 400 digital EPROMs (prior to V2.01) use motor controller EPROM 043-00326-XX,
043-00324-XX, or 043-00325-XX (for Model 800, 600, or 400, respectively).
9 Set of four programmed EPROMs using 64K x 8 bit EPROM. Older versions of 046-00242-01 use 64K x 8 bit EPROMS only.
10 Set of two programmed EPROMs using 128K x 8 bit EPROMs. 046-00242-02 can use either two 128K x 8 bit EPROMs or four 64K x 8
bit EPROMs.

6 4200 (EuroLine)Parts Catalog
FRUs (Continued)
Model
Item Fig. FRU Part No. Description 400 600 800
58.9 4 046-00210-XX Tractors, Right & Left, W/O sensor •••
59 6 046-00211-XX PCB, Motor Driver ••
60 6 046-00212-XX
PCB, Printhead Driver11 •••
61 1 046-00215-XX PCB, Serial •••
62 4 046-00216-XX
Switch, Paper Out - Assy12 •••
63 1 046-00242-XX
PCB, Digital - Assy13 •••
64 4 046-00251-XX
Tractor Set, W/Sensor14 •••
64.5 5a&b 046-00257-XX Carriage, Printhead - Assy15 •
64.6 5a&b 046-00258-XX Carriage, Printhead - Assy15 •
65 4 046-00265-XX
Motor, Ribbon - Kit16 •••
66 5c 046-00281-XX Carriage, Printhead - Assy15
•
67 6 046-00282-XX
Cage, Card17 •••
68 4b 046-00295-XX
Carriage Idler Pulley - Kit18
•
69 4a 046-00302-XX
Carriage Idler Pulley - Kit19 ••
70 4 046-00303-XX
Lever, Adjustment, Platen20 •••
70.3 — 046-00329-XX Platen Cams21 •••
70.5 1a 046-00875-XX Cabinet Top •••
71 4a 072-00037-XX Washer, Carriage Idler Pulley ••
72 4 082-00036-XX Pulley, Line Feed Motor •••
73 4 082-00036-XX Pulley, Line Feed Shaft •••
74 4 082-00211-XX Belt, Line Feed •••
75 1 082-00280-XX Gas Shock •••
76 1 082-00215-XX Stud, Gas Shock Mounting •••
77 2 082-00224-XX Handle, Door •••
78 2 082-00225-XX
Casters, Stand22 •••
79 2 082-00226-XX Cabinet Glide22 •••
81 4 082-00241-XX Spring, Forms Compressor •••
82 4a 082-00246-XX Spring, Carriage Idler ••
83 4a 082-00247-XX Pulley, Carriage Idler ••
83.5 4b 046-00295-XX Pulley, Carriage Idler •
11 One per printhead.
12 Consists of a bracket, a spherical actuator, and a switch (same switch as 097-00027-02).
13 Includes Motor Control and Digital PCBs without EPROMs. See 043s for EPROMs.
14 Includes right tractor and left tractor with sensor.
15 Includes belt. Does not include printheads.
16 Includes motor, drive sleeve, sensor (020-00122-00), bracket, and alignment tool.
17 Includes cage, power distribution cable, and power distribution PCB. Does not include printhead driver and motor driver PCBs.
18 Includes bracket, pulley, pulley shaft, and washers.
19 Includes pulley, pulley shaft, and washers.
20 Includes lever, detent, and spring. Does not include clamping screw.
21 Contains right and left platen cams, cam followers, hardware, and instructions.
22 Four per printer.

4200 (EuroLine)Parts Catalog 7
FRUs (Continued)
Model
Item Fig. FRU Part No. Description 400 600 800
84 5c 082-00283-XX Belt, Carriage
•
85 4b 082-00293-XX
Brush, Linear Scale23 •
86 4b 082-00313-XX Spring, Carriage Idler •
86.5 3 097-00018-XX Fuse Carrier, Domestic (EMI Filter) •••
87 3 097-00023-XX Fuse Carrier, Intl. (EMI Filter) •••
88 4 097-00027-XX
Switch, Paper Load Lever24 •••
89 2 097-00031-XX Switch, Rocker, Power •••
90 7 097-00077-XX Cap, Starting, Inlet, Blower •••
91 1 097-00080-XX Switch, Interlock •••
92 3 107-00024-XX
EMI Filter25 •••
93 7 110-00029-XX Rectifier, Bridge •••
94 3 116-00027-XX
Fuse, 3.15A. (International)26 •••
95 3 116-00089-XX Fuse, 6.00A. (Domestic)26 •••
96 1 120-00191-XX NVRAM, 24-Pin •••
23 Two per Model 800 printer.
24 This same switch is also used on 046-00216-00 except with a straight lever arm.
25 Includes filter, domestic fuse carriers, and 6.00A. domestic fuses.
26 Use 6.00A. slow-blow fuse (1ª" x ª") with 100 Vac or 120 Vac; use 3.15A. time delay fuse (5 mm x 20 mm) with 220 Vac or 240 Vac.

8 4200 (EuroLine)Parts Catalog
Figure 1. Cabinet (Upper) DD0-Y3

4200 (EuroLine)Parts Catalog 9
Note: Cabinet top does not include the control panel, holder for the operator's guide,
and hardware (except for the bracket) for attaching the cabinet top to the cabinet
base.
Figure 1a. Cabinet Top DD0-DA

10 4200 (EuroLine)Parts Catalog
Figure 2. Cabinet (Lower) DD0-Z1
Figure 3. Power Receptacle (EMI Filter) DD0-AA1

4200 (EuroLine)Parts Catalog 11
Figure 4a. Printer Mechanism (021-00507-00 & 021-00509-00) DD0-AB3

12 4200 (EuroLine)Parts Catalog
Figure 4b. Printer Mechanism (021-00447-01) DD0-BA2

4200 (EuroLine)Parts Catalog 13
Note: This illustration shows a printhead carriage for a Model 600, which is a three-printhead
printer. Item numbers are also included in this illustration for a Model 400, which is a
two-printhead printer.
Figure 5a. Printhead Carriage DD0-AC1

14 4200 (EuroLine)Parts Catalog
Note: This illustration shows a printhead carriage for a Model 600, which is a three-printhead
printer. Item numbers are also included in this illustration for a Model 400, which is a
two-printhead printer.
Figure 5b. Printhead Carriage DD0-BB

4200 (EuroLine)Parts Catalog 15
Figure 5c. Printhead Carriage (Model 800) DD0-BC

16 4200 (EuroLine)Parts Catalog
Note: Illustration shows the card cage for a Model 400. Card cages, cards, and cables are
similar for Models 600 and 800. Item numbers are included for all models.
Figure 6. Card Cage DD0-AD1

4200 (EuroLine)Parts Catalog 17
Figure 7. Transformer Assembly DD0-AE1