Pall Jet Mixer User manual

020
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17469
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Instructions For Use
Jet Mixer
RevD
Filtration. Separation. Solution. SM
Instructions For Use
Jet Mixer

020
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17469
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Instructions For Use
Jet Mixer
RevD
www.pall.com/biopharm 2
Contents
1. Introduction.................................................................................................................. 3
2. Safety warnings ........................................................................................................... 3
3. Assembly and commissioning.................................................................................... 4
General................................................................................................................... 4
System components ............................................................................................... 5
Control unit ............................................................................................................. 7
Assembly ................................................................................................................ 7
4. Operation of the control unit..................................................................................... 12
5. Installation and use of the mixing biocontainer ...................................................... 13
5.1 Installing the mixing biocontainer .......................................................................... 13
5.2 Filling the mixing biocontainer............................................................................... 14
5.7 Starting the mixing cycle ....................................................................................... 15
5.8 Emptying the mixing biocontainer ......................................................................... 15
6 Cleaning, maintenance and inspection activities .................................................... 17
6.1 Cleaning ............................................................................................................... 17
6.2 Maintenance and inspection ................................................................................. 17
6.3 Transport .............................................................................................................. 17
6.4 Storage................................................................................................................. 17
7 General machine specifications ............................................................................... 18
7.1 Materials ............................................................................................................... 18
7.2 Capacity................................................................................................................ 18
7.3 Noise level ............................................................................................................ 18
7.4 Operating temperature.......................................................................................... 18
8 Service........................................................................................................................ 18
9 Warranty ..................................................................................................................... 19

020
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17469
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Instructions For Use
Jet Mixer
RevD
3
1. Introduction
The purpose of this manual is to inform the users about the safe and correct use of the Jet
Mixer. This includes all persons who have the task of installing, commissioning, adjusting,
maintaining, cleaning, repairing, transporting or scrapping the machine.
Before using this machine all persons involved should thoroughly read and understand the
user manual. All safety precautions and safety provisions in use in the company must be
known and respected.
The Jet Mixer is a mixing system that contains of stainless steel jacketed and non-jacketed
tanks, with a holder for a magnetic driver and a controller, that are used as
biocontainerholder for various sizes of Jet Mixer biocontainers (50L, 200L, 500L and
1000L). Underneath the tank the driver is installed inside a tray and at the tank side, the
controller is placed in a holder.
This user manual must always be available near the machine. It is very important that all
instructions are carefully followed and, where appropriate, they should be incorporated into
the user’s standard operating procedures. If some of the procedures do not suit your needs,
please consult your Pall distributor before finalizing your system. Use of this product in a
manner other than in accordance with Pall’s current recommendations may lead to injury or
product loss. Pall cannot accept liability for such injury or loss.
2. Safety warnings
Operation outside the specifications defined in this manual may cause personal injury
and result in damage to the equipment.
No operations (cleaning, maintenance, ...) may be performed on the machine if the
machine is not switched off. Protections around moving parts may not be removed.
The system must be operated indoor, in a clean industrial environment within a
temperature range as mentioned in § 7.4 Temperature
The power cable of the machine should always be plugged into an earthed electrical
network.
The system should always be moved on a clean, flat, even, step less floor surface.
Never position yourself between the tank and any obstacles in the moving direction of
the tank when moving it. With a full biocontainer the tanks momentum could easily crush
whatever gets in between.

020
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17469
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Instructions For Use
Jet Mixer
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www.pall.com/biopharm 4
3. Assembly and commissioning
General
When transporting system it is recommended that the drive unit and control unit be
disassembled from the system to avoid damage due to vibrations.
For limited on-site transportation this is not required and the control unit and drive unit may
remain on the tank.
Required electrical utility:
•The Telemodul 700827 can be used on a single phase net of 220V.
•The Telemodul 700828 can be used on a single phase net of 110V.

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System components
Table 1 describes the different components of the Jet Mixer mixing system. Figure 1 - Figure
4 show the main components.
Table 1: Jet Mixer system components
Component Description Function
Bag tank Stainless steel tank with drain
opening on the base plate
Holder for the disposable mixing
biocontainers
Drive unit tray
Stainless steel support tray on
which the magnetic drive unit
is positioned
Aligns the drive unit in the correct
position underneath the tank
Control unit holder Stainless steel holder in which
the control unit is placed Houses the control unit
Drive unit
Thermo Scientific
VARIOMAG
®
Mobil 200
magnetic stirring platform
When correctly housed in the drive
unit support, the drive unit aligns
with the magnetic turbine inside the
mixing biocontainer and provides
the turning force to the turbine
Control unit
Thermo Scientific
VARIOMAG
®
Telemodul 80M
magnetic stirring controller
Controls the magnetic drive unit
(on/off, speed and time settings)
Figure 1: Drive unit tray

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Figure 2: Control unit holder
Figure 3: Drive unit
Figure 4: Control unit

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Control unit
Figure 5: Front of control unit
1. Start/Stop button
2. Stirring time button
3. Startup time button
4. Display
5. Speed set point button
Figure 6: Back of control unit
6. Master power On/Off button
7. Power cable female socket
8. Communication cable female socket
Assembly
To assemble the equipment, follow the next steps:
Lock the wheel brakes of the tank
Open the drive unit holder underneath the bottom plate of the tank by releasing the 2
screws and by pulling the holding plate out. The holding plate will rotate downwards.
2
3
4
1
5
6
8
6

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Figure 7: Open drive unit tray
Insert the MOBIL 200 drive unit into the drive unit holder with the cable on the open
end
Figure 8: Inserted drive unit
The driver has 4 rubber stoppers at the bottom that fit into the 4 square openings of
the holding plate. Insert the driver as far as possible to the back (until the hard stop).
Lift up the holding plate with driver
Figure 9: Inserted drive unit

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Push the driver into a horizontal position
Figure 10: Correctly installed drive unit
Lock the 2 screws to fixate the system.
Figure 11: Locking screws
Figure 12: Correctly installed drive unit in final position
Place the TELEMODUL control unit holder on the side of the tank. As the non-
jacketed and jacketed tanks have a different edge design, the holder has a
positioning tool. The 2 discs on the side of the holder can be rotated. In this way the
drive unit can always be positioned vertical.

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Figure 13: Control unit holder on a jacketed tank
Figure 14: Control unit holder on a non-jacketed tank
Insert the control unit into the control unit holder.
Figure 15: Installed control unit