Pall USD3295 User manual

Instructions For Use
Basic / Advanced Controlbox
USD3295

1
Content
1. Introduction ................................................................................................................................................... 2
2. Warning......................................................................................................................................................... 2
3. Receipt of Equipment.................................................................................................................................... 2
3.1 Basic/Advanced Controlbox Hardware................................................................................................... 2
3.2 Basic/Advanced Controlbox.................................................................................................................... 2
4. Pictures and Schematics............................................................................................................................... 4
4.1 Basic/Advanced Controlbox.................................................................................................................... 4
5. System Operation ......................................................................................................................................... 6
5.1 Basic/Advanced Controlbox connections ............................................................................................... 6
5.2 Installing the System............................................................................................................................. 10
6. Specifications.............................................................................................................................................. 13
6.1 Schematic System Overview................................................................................................................ 13
6.2 Specification overview .......................................................................................................................... 14
7. General Maintenance.................................................................................................................................. 15
8. WEEE Declaration ...................................................................................................................................... 15
9. Warranty...................................................................................................................................................... 15
10. Cleaning Recommendations....................................................................................................................... 16
11. Manufacturer Details................................................................................................................................... 16
12. Appendix 1: Wiring Diagram........................................................................................................................ 17
13. Appendix 2: Cable Drawings........................................................................................................................ 18

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1. Introduction
Thefollowinginstructionsareprovidedforinstallationofthe Basic/Advanced Controlbox. The Advanced
Controlbox can be usedfor measurements of conductivity, pH and temperature as well as for receiving weightand
agitator speed (just in case of the LevMixer® drive unit), Basic Controlbox is used for temperature, and weighing and
receiving agitatorspeed (just incase of the LevMixer drive unit).The instructions contained in the product
documentation should be read thoroughly because they contain valuable information gained by
extensive experience. It is very importantthat allinstructions arecarefullyfollowed and, where
appropriate,theyshouldbeincorporated into the user’s standard operating procedures. If some of the
procedures do not suit your needs, please consult Pall or your local distributor before finalizing your
system. Useof this product in amanner other than in accordance with Pall’s current recommendations
may lead to injuryor product loss. Pall cannot acceptliabilityforsuchinjuryor loss.
2. Warning
Operation outside the specifications defined in the product data sheet or with fluids incompatible with
materialsofconstructionmay causepersonalinjuryandresultindamagetothe equipment.Incompatible
fluids are fluids that may chemically attack, soften, stress, attack or otherwise adversely affect the
materialsofconstruction. Pleasereferto Pallforexact limitsforcontactfluidsandconditions.
This Basic/Advanced Controlbox must only be used by persons who have been trained and authorized
to do so.
3. Receipt of Equipment
3.1 Basic/Advanced Controlbox Hardware
• TakecarewhenremovingthesuppliedBasic/Advanced Controlboxhardwarefromthe
shippingcontainer.Use appropriateequipmentwhenremovingtheBasic/Advanced
Controlbox hardwarefromtheshippingcontainer
• Locateor storethe hardwarein anappropriateindoor location.Theequipment isdesigned
for operation in cleanroomsand classified areas and as suchshould bemaintained ina
cleanstate and stored when notin use inan appropriate clean location free from adverse
environmental conditions
• OnlyuseBasic/Advanced Controlbox whenbrakesareengagedonthe trolleycastors
• Do not attempt to move the Basic/Advanced Controlbox during use
• Useonanevensurface
CAUTION!
TheUserControlInterface(UCI)isconfiguredforcorrectoperationpriortodeliveryandisthere-
fore not required to be opened during normal operation. The UCI must only be opened by a
qualified servicing engineer.
The Basic/Advanced Controlbox is earthed through the mains supply cable.
3.2 Basic/Advanced Controlbox
Store the Basic/Advanced Controlbox in clean, dryconditions between2 and 40 °C
without exposure to radiation sources like direct sunlight and, wherever practical, in the
packaging as delivered.
Do not remove from packaging until just before use.
Check that the packaging is undamaged prior to use.

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CAUTION!
Avoid the use of sharp blades or pointed instruments that could damage the Basic/
Advanced Controlbox.
Do not open the packaging byforcing anyof the system components through
the sealed end becausethiscangenerateparticulatecontaminants.
Ensure that the system selected is suitable for the application.

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4. Pictures and Schematics
4.1 Basic/Advanced Controlbox
The Basic/Advanced Controlbox is a cabinet sitting on a trolley with 4 castors. Right
and left on the trolley you can find a hanger for organizing the cables from the
cabinet. In the front you can switch on/off the main switch. On the right side of the
cabinet a plug socket is located.
Figure 4.1 : Advanced Controlbox in CE (left) the cables coming from the cabinet (right)
On the top side you can read the values from the display. In case of the basic
controlbox the temperature display is the only display. In the advanced one you can
also read out pH and conductivity on a second display.
Figure 4.2 : Basic Controlbox in UL

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Figure 4.3 :Top view of Basic Controlbox (left) and Advanced Controlbox (right)
Under the plug socket the cables for sensors, connection cables to
LevMixer/Magnetic drive unit and weighing is located. As well you can find 2
Ethernet cable connections.
Figure 4.4 : Right side of the cabinet plug socket for power and 2 Ethernet cable
connections

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5. System Operation
5.1 Basic/Advanced Controlbox connections
POWER SOCKET
Figure 5.1 Power socket for CE (white) and UL (yellow)
One Power socket is (110V/230V/500W) laterally installed on the
Basic/Advanced Controlbox for external power supply for drive unit (marked
with a Mixer tag).
MAIN SWITCH
The system is equipped with one main switch installed on the
Basic/Advanced Controlbox. When the main switch is off, power supply to
the system is switched off.
Figure 5.2 Main switches (left UL, right CE)
Fatal electric shock!
Some spots can be live even when the main switch is switched off
(refer to the wiring diagram).
Only trained personnel may work on the electrical installations of the
system.
WARNING!

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MEASUREMENT CABLES-OVERVIEW
In the following figure the different cables for the connection to the drive unit
or for measurements via sensors is shown.
Figure 5.3: Overview Advanced Controlbox cables
1- STATUS cable LevMixer/Magnetic Mixer
2- Conductivity cable
3- Agitator speed cable only for LevMixer drive unit
4- pH cable
5- Temperature cable
6- Weighing cable to connect with counterpart on the tank with indicator
WEIGHING MEASUREMENT –Plug and Play strategy
Weighing measurement via an easy plug and play cable connection between
weighing indicator (small cable with counterpart) on the tank and the
Basic/Advanced Controlbox. Plug the connector to the counterpart of the
indicator.
MEASUREMENTS VIA SENSOR
Temperature measurement via a cable from Basic/Advanced Controlbox with
a PT100 resistance thermometer. A display is installed on the top of the
Basic/Advanced Controlbox recording the values.
1
2
3
4
5
6

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Figure 5.4: pH and Conductivity display (left) and Temperature display (right)
Advanced Controlbox
Optional measurements as pH and Conductivity via a cable with sensor
connected with the Advanced Controlbox. The multi-parameter transmitter for
Conductivity and pH is installed on the top of the Advanced Controlbox.
EXTERNAL CONNECTION
The system is equipped with two Ethernet ports which can be used for:
o Service connection to OPC Interface
o Connecting the system to an external PLC connection
Figure 5.5 Ethernet ports (OPC Interface and External PLC Connection)
24V DC POWER
Used for supplying power to the PLC control and sensors. It is a hardwired
one for the UL versions. For the CE version it is a plug and play system to
allow the Contolboxes a cable plus plug for a specified country ( refer to
section 8).

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AGITITOR SPEED
Measurement of Agitator speed via standard cable and plug and play
principle just for the LevMixer drive unit applicable (yellow cable). Refer to
Figure 5.6 below.
STATUS LevMixer and Magnetic Mixer
Motor start /stop, remote or local status and alarm status is read by a grey
cable connected via plug and play to the LevMixer or Magnetic Mixer.
Figure 5.6: LevMixer/Magnetic mixer drive unit without connections with the
Controlbox /MVP/SU-TFF
Figure 5.7 Cable connections at the bottom of a LevMixer/Magnetic mixer drive
unit
Agitator speed cable -
Discrete I/O
Status cable –Analog I/O
Connection to MVP/SU-TFF-Allegro I/O
Power socket cable to Controlbox

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5.2 Installing the System
Apply wheel locks to the trolley.
Connect the Controlbox cables,
Status (1) and Agitator speed cable
(2), to the LevMixer drive/Magnetic
drive unit. Connect the MVP/SU-TFF
cable to the drive unit (3).
Connect the power cable (1) from the
drive unit to the Controlbox power
socket.
Connect the Ethernet cable
.
Plug the
Ethernet cable in the Ethernet
socket for:
o Service connection to OPC
Interface
o Connecting the system to an
external PLC connection e.g MVP
• Data transfer
1
1
2
2
3
1
1

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Connect the sensors with the cables
and install the sensors in the bag of
the tank.
Connect the weighing cable of the
Basic/Advanced Controlbox (1) with
the indicator cable of the weighing (2)
equipped with a safety cap.
Plug in the plug in the power socket of
the Basic/Advanced Controlbox.
Turn on power.
1
1
2

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Running the system.
On the Basic/Advanced Controlbox
screen of the display you can see the
values.
After your measurement is over, you
reinstall your probes from the Mixer
bag, disconnect the weighing cable
and switch the main power of.

6. Specifications
6.1 Schematic System Overview
On the following schematic the dependences are shown.
It isdivided in the end customer part, the Controlbox section and the Pall mixer tank section as well as
the Pall drive unit and MVP section.

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6.2 Specification overview
Basic Controlbox
CE
Advanced
Controlbox CE
Basic Controlbox
UL
Advanced
Controlbox UL
Electical supply
230 Vac PN
CBG401B
CBG401A
N/A N/A
120 Vac PN
N/A N/A CBG402B CBG402A
Power socket
Mennekes Mennekes Hubbell Hubbell
Power cord
with plug
Bulgin 3pole panel mount
connector and replaceable
power cord
Bulgin 3pole panel mount
connector and replaceable
power cord
Nema 5-15 Nema 5-15
IP rating
IP54 IP54 IP54 IP54
External Connections (Ethernet cable)
to MVP via
S7/S7 S7/S7 S7/S7 S7/S7
to 3
rd
party
(DCS/PCS) via
OPC-UA OPC-UA OPC-UA OPC-UA
Measuring
Temperature
via
PT100 sensor/
display
PT100 sensor/
display
PT100 sensor/
display
PT100 sensor/
display
Weighing via
Plug and play Binder
connection (male 3 pole) Plug and play Binder connection (male 3 pole) Plug and play Binder connection (male 3 pole) Plug and play Binder connection ( male 3 pole)
LevMixer Mixer
speed via
Turck cable (yellow)
Turck cable (yellow)
Turck cable (yellow)
Turck cable (yellow)
Lev
Mixer/
Magnetic
Mixer status of
motor
start/stop/
remote or
local/alarms
Turck cable (grey)
Turck cable (grey)
Turck cable (grey)
Turck cable (grey)
Optional
pH via
N/A
sensor /display
N/A
sensor /display
Conductivity via
N/A sensor /display N/A sensor /display
Hardware Specifications
Weight (kg)
Approx. 50 kg Approx. 50kg Approx. 50 kg Approx. 50 kg
Dimensions in mm ( L x H x W)
Exclusive
500 x 500 x 300
500 x 500 x 300
500 x 500 x 300
500 x 500 x 300
trolley
Inclusive trolley
558 x 541 x 749
558 x 541 x 749
558 x 541 x 749
558 x 541 x 749
Materials of Construction
Trolleys Frame
304 stainless steel
304 stainless steel
304 stainless steel
304 stainless steel
Wheels
Polyamide 6
Polyamide 6
Polyamide 6
Polyamide 6

7. General Maintenance
Itis recommendedthattheBasic/Advanced Controlbox isservicedonanannualbasis.PallAdvanced
Separation Systems (PASS) Servicing Group can provide this as a service. Please contact your Pall
representative for further details.
The following checks should be carried out on a regular basis:
• Inspect powercables to ensure theyare intact and undamaged. Do not use the Basic/Advanced
Controlbox if damage isfound
• Check the operation of the main power isolation switch
If any damage is found or any part of the product is not functioning normallythen donot continue using the
productandcontact Pallforhelpandadvice. This Basic/Advanced Controlbox does not containanyuser-
serviceableparts.
Optional Parts List
ID
Partnumber
Description
1
N/A Ethernet cable for Connection to MVP
System
2
N/A Ethernet cable for Connection to 3
rd
party
DCS/PCS
3
EU: LT-SVSP366 Replaceable power cord,Connection to
power supply via power cables
4
UK :LT-SVSP369 Replaceable power cord ,Connection to
power supply via power cables
5
SW: LT-SVSP368
Replaceable power cord ,Connection to
power supply via power cables
6 AU: LT-SVSP367 Replaceable power cord ,Connection to
power supply via power cables
8. WEEE Declaration
Thepresenceof this labelonaproductmeansthat theproduct contains electricalor electronic materials and
thereforeshouldnotbe disposedofasunsorted waste butinsteadtreatedseparately.Thepresence of these
materials may, if not disposed of properly, have potential adverse effects on the environment and human
health. Within the European Union users are urged to recycle such products when being replaced witha
newer version or whentheyhaveoutlivedtheir usefullives.Howeveras thelegislation andfacilitiesvary
throughoutthememberstates,pleasecontact your local Pallsales officeordistributor to discussthe available
options for correctlydisposing of this product.
9. Warranty
PallwarrantsthatAllegrohardwareandsystemsmanufacturedbyPall,whenproperlystoredand
installed, and operated atratings, specifications anddesignconditions, willbefreefrom defects in
materialandworkmanshipduringtheirshelflife.
Pallliabilityunderanywarrantyislimitedsolelytoreplacing,orissuingcreditfortheBasic/Advanced
Controlbox that maybecomedefectiveduringtheWarrantyPeriod.

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10. Cleaning Recommendations
Theframe, stainlesssteelcomponentsandUCIcanbecleanedusingasoft cloth andaneutraldetergent or
alcoholsolution. Donotuseabrasivecleaningagents.
11. Manufacturer Details
TheBasic/Advanced Controlbox ismanufactured
by:
Pall GmbH
Philipp-Reis-Str. 6
63303 Dreieich
Germany

12. Appendix 1: Wiring diagram

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13. Appendix 2: cable drawings

Visit us on the Web at www.pall.com/biotech
Contact us at www.pall.com/contact
International Ofces
Pall Corporation has ofces and plants throughout the world in: Argentina, Australia, Austria, Belgium, Brazil,
Canada, China, France, Germany, India, Indonesia, Ireland, Italy, Japan, Korea, Malaysia, New Zealand, Norway,
Philippines, Poland, Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Thailand, United
Kingdom, and Vietnam. Distributors in all major industrial areas of the world. To locate the Pall ofce or distributor
nearest you, visit www.pall.com/contact.
The information provided in this literature was reviewed for accuracy at the time of publication. Product data
may be subject to change without notice. For current information consult your local Pall distributor or contact
Pall directly.
© 2018, Pall Corporation. Pall, , and Allegro are trademarks of Pall Corporation. ® indicates a
trademark registered in the USA. TM indicates a common law trademark. Filtration.Separation.Solution.
is a service mark of Pall Corporation.
7/18, PDF, GN18.07261 USD3295
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