Palmgren 9680130 User manual

operat ng manual & parts l st
9680130
16'' Drill press W/PF
Read carefully and follow all safety rules and operating instructions before
first use of this product.

1Safety
1.1 Rating plate ............................................................................................................................................ 4
1.2 Safety instructions (warning notes) ........................................................................................................ 5
1.2.1 Classification of hazards ............................................................................................................. 5
1.2.2 Other pictograms......................................................................................................................... 5
1.3 Intended use........................................................................................................................................... 6
1.4 Reasonably foreseeable misuse ............................................................................................................ 7
1.4.1 Avoiding misuse.......................................................................................................................... 7
1.5 Possible dangers caused by the drilling machine .................................................................................. 7
1.6 Qualification............................................................................................................................................ 8
1.6.1 Target group private users.......................................................................................................... 8
1.6.2 Obligations of the User................................................................................................................ 8
1.6.3 Additional requirements regarding the qualification .................................................................... 8
1.7 User positions......................................................................................................................................... 9
1.8 Safety measures during operation ......................................................................................................... 9
1.9 Safety devices ........................................................................................................................................ 9
1.10 Safety check..........................................................................................................................................10
1.11 Emergency-stop switch .........................................................................................................................10
1.11.1 Master switch .............................................................................................................................10
1.11.2 Drill chuck guard ........................................................................................................................ 11
1.12 Personal protective equipment...............................................................................................................11
1.13 Safety during operation .........................................................................................................................12
1.14 Safety during maintenance.....................................................................................................................12
1.14.1 Disconnecting and securing the drilling machine........................................................................12
1.15 Using lifting equipment ...........................................................................................................................12
1.15.1 Mechanical maintenance ...........................................................................................................12
1.16 Accident report ......................................................................................................................................13
1.17 Electronics.............................................................................................................................................13
1.18 Inspection deadlines.............................................................................................................................. 13
2 Technical specification
2.1 Emissions ..............................................................................................................................................14
2.2Dimensions DH28FS(9680130 ) ............................................................................................................16
3 Assembly
3.1 Scope of delivery ...................................................................................................................................18
3.2 Transport ...............................................................................................................................................18
3.3 Set-up and assembly.............................................................................................................................18
3.3.1 Installation siterequirements......................................................................................................19
3.4 Installation..............................................................................................................................................19
3.4.1 Fixing..........................................................................................................................................19
3.5 First commissioning...............................................................................................................................20
3.5.1 Electrical connection ..................................................................................................................20
3.5.2 Warming up the machine ...........................................................................................................21
1

4Operation
4.1 Control and indicating elements ............................................................................................................ 22
4.1.1 Drilling machine DH28FT - DH28FS(9680130) ......................................................................... 22
4.1.2 Control panel ............................................................................................................................... 23
4.2 Safety......................................................................................................................................................23
4.3 Switching on the machine.......................................................................................................................24
4.4 Switching off the machine.......................................................................................................................24
4.5 Speed variation.......................................................................................................................................24
4.5.1 Speed table .................................................................................................................................24
4.6 Drill depth stop........................................................................................................................................25
4.7 Automatic spindle sleeve feed ................................................................................................................25
4.8 Disassembly, assembly of drill chucks and drill bits ............................................................................... 25
4.9 Cooling....................................................................................................................................................25
4.10 Before starting work................................................................................................................................26
4.11 During work.............................................................................................................................................26
5 Maintenance
5.1 Safety......................................................................................................................................................27
5.1.1 Preparation.................................................................................................................................. 27
5.1.2 Restarting ................................................................................................................................... 27
5.2 Inspection and maintenance................................................................................................................... 27
5.3 Repair .....................................................................................................................................................29
5.3.1 Customer service technician .......................................................................................................29
6 Malfunctions
7 Appendix
7.1 Copyright ................................................................................................................................................31
7.2 Terminology/Glossary.............................................................................................................................31
7.3 Liability claims/warranty..........................................................................................................................31
7.4 Advice for disposal / Options of reuse: ...................................................................................................32
7.4.1 Decommissioning ........................................................................................................................32
7.4.2 Disposal of new device packaging ..............................................................................................32
7.4.3 Disposal of the old device ...........................................................................................................32
7.4.4 Disposal of electrical and electronic components .......................................................................33
7.5 Disposal via municipal collection facilities ..............................................................................................33
7.6 Product follow-up....................................................................................................................................33
7.7 Storage ...................................................................................................................................................33
8 Ersatzteile - Spare parts
8.1 Bohrkopf - Drilling head ..........................................................................................................................35
8.2 Pinolenvorschub - Spindle sleeve feed...................................................................................................36
8.2.1 Keilriemenantrieb - V-belt drive ...................................................................................................37
2

8.2.2 Säule und Bohrtisch - Column and drilling table ......................................................................... 38
8.3 Ersatzteilliste - Parts list ......................................................................................................................... 39
8.4Bohrfutterschutz - Drill chuck protection................................................................................................. 43
8.5 Schaltplan - Wiring diagram DH28FT/DH28FS(9680130).................................................................. 44
3

1 Safety
Glossary of symbols
This part of the operating instructions
explains the meaning and use of the warning notes included in these operating instructions,
defines the intended use of the drilling machine,
points out the dangers that might arise for you or others if these instructions are not
observed,
informs you about how to avoid dangers.
In addition to these operation instructions, please observe
the applicable laws and regulations,
the statutory provisions for accident prevention,
the prohibition, warning and mandatory signs as well as the warning notes on the drilling
machine.
Always keep this documentation close to the drilling machine.
1.1 Rating plate
INFORMATION
If you are unable to rectify an issue using these operating instructions, please contact us for
advice:
Exclusive USA Agent
C.H.HANSON
2000 North Aurora Rd.
Naperville,IL 60563
provides further instructions
calls on you to act
listings
4

1.2 Safety instructions (warning notes)
1.2.1 Classification of hazards
We classify the safety warnings into different categories. The table below gives an overview of
the classification of symbols (ideogram) and the warning signs for each specific danger and its
(possible) consequences.
1.2.2 Other pictograms
Symbol Alarm expression Definition / consequence
DANGER! Impending danger that will cause serious injury or death to people.
WARNING! A danger that can cause serious injury or death.
CAUTION!
A danger or unsafe procedure that can cause personal injury or damage to
property.
ATTENTION!
Situation that could cause damage to the drilling machine and product, as
well as other types of damage.
No risk of injury to persons.
Information
Practical tips and other important or useful information and notes.
No dangerous or harmful consequences for people or objects.
In case of specific dangers, we replace the pictogram with
or
general danger with a warning of injury to hands, hazardous electri-
cal voltage,
rotating parts.
Warning: danger of slip-
ping!
Warning: risk of stumbling! Warning: hot surface! Warning: biological hazard!
Warning: automatic start-
up!
Warning: tilting danger! Warning: suspended loads! Caution, danger of explo-
sive substances!
5

1.3 Intended use
WARNING!
In the event of improper use of the drilling machine
will endanger personnel,
will endanger the machine and other material property of the operating company,
the correct function of the drilling machine may be affected.
The drilling machine is designed and manufactured to be used in a non-explosive environment.
The drilling machine is designed and manufactured for holes in cold metals or other non flam-
mable materials or that not constitute a health hazard using a rotating filing-stripping tool that
has a number of grooves for collecting the filings.
If the drilling machine is used in any way other than described above, modified without authori-
zation of Optimum Maschinen Germany GmbH, then the geared drill is being used improperly.
We will not be held liable for any damages resulting from any operation which is not in accord-
ance with the intended use.
We expressly point out that the guarantee will expire, if any constructive, technical or proce-
dural changes are not performed by the company Optimum Maschinen Germany GmbH.
It is also part of the intended use that you
observe the limits of the drilling machine,
observe the operating instructions,
and comply with the inspection and maintenance instructions.
 "Technical specification“ on page 52
WARNING!
Extremely severe injuries.
It is forbidden to make any modifications or alternations to the operation values of the
drilling machine! They could endanger the personnel and cause damage to the drilling
machine.
Switching on forbidden! Do not climb onto the
machine!
Read the operating instruc-
tions before commission-
ing!
Pull out the mains plug!
Wear protective glasses! Wear protective gloves! Wear safety shoes! Wear a protective suit!
Use ear protection! Only switch during stand-
still!
Protect the environment! Contact address
6

1.4 Reasonably foreseeable misuse
Any use other than that specified under "Intended use" or any use beyond that described will be
deemed non-intended use and is not permissible.
Any other use has to be discussed with the manufacturer.
It is only allowed to process metal, cold and non-inflammable materials with the drilling
machine.
In order to avoid misuse, it is necessary to read and understand the operating instructions
before first commissioning.
Operators must be qualified.
1.4.1 Avoiding misuse
Use of suitable cutting tools.
Adapting the speed setting and feed to the material and workpiece.
Clamp workpieces firmly and free of vibration.
ATTENTION!
The workpiece is always to be fixed by a machine vice, jaw chuck or by another
appropriate clamping tool such as for the clamping claws.
WARNING!
Risk of injury caused by flying workpieces.
Clamp the workpiece in the machine vice. Make sure that the workpiece is firmly clamped in the
machine vice and that the machine vice is firmly clamped onto the machine table.
Use cooling and lubricating agents to increase the durability of the tool and to improve the
surface quality.
Clamp the cutting tools and workpieces on clean clamping surfaces.
Sufficiently lubricate the machine.
Set the bearing clearance and guides correctly.
Recommendations:
Insert the drill in a way that it is exactly positioned between the three clamping jaws of the
quick action chuck.
When drilling, make sure that
the suitable speed is set depending on the diameter of the drill,
the pressure must only be such that the drill can cut without load,
if there is too much pressure, the drill will wear quickly and may even break or jam in the
borehole. If the drill jams, immediately stop the main motor by pressing the emergency stop
switch,
use commercial cooling/lubricating agents for hard materials, e.g. steel and
generally always back the spindle out of the workpiece while it is still turning.
1.5 Possible dangers caused by the drilling machine
The drilling machine was built using state-of-the-art technology.
Nevertheless, there is a residual risk as the drilling machine operates with
at high speeds,
with rotating parts,
electrical voltage and currents.
We have used design and safety engineering to minimize the health risk to personnel resulting
from these hazards.
7

If the drilling machine is used and maintained by personnel who are not duly qualified, there
may be a risk resulting from incorrect or unsuitable maintenance of the geared drill.
INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
be duly qualified,
and strictly follow these operating instructions.
In the event of improper use
there may be a risk to personnel,
there may be a risk to the machine and other material values,
the correct function of the drilling machine may be affected.
Always disconnect the drilling machine if cleaning or maintenance work is being carried out, or
is no longer in use.
WARNING!
The drilling machine may only be operated with functional safety devices.
Disconnect the drilling machine immediately, whenever you detect a failure in the safety
devices or when they are not fitted!
All additional devices installed by the operator must be equipped with the stipulated
safety devices. This is your responsibility as the operator!
 "Safety devices“ on page 47
1.6 Qualification
1.6.1 Target group private users
The machine can be used in the private domain. The acumen of people in the private sector
with training in metal working was taken into consideration for creating this operation manual.
Vocational training or further instruction in a metal working profession is a prerequisite for safe
operation of the machine. It is essential that the private user is aware of the dangers involved in
operating this machine. We recommend attending a training course in the use of drills. Your
specialist dealer can offer you an appropriate training course. These courses are also offered at
adult education centres in Germany.
1.6.2 Obligations of the User
The user must
have read and understood the operating manual,
be familiar with all safety devices and regulations,
be able to operate the drilling machine.
1.6.3 Additional requirements regarding the qualification
The following additional requirements apply for work on electrical components or equipment:
They must only be performed by a qualified electrician or person working under the instruc-
tions and supervision of a qualified electrician.
Before starting work on electrical parts or operating agents, the following actions must be taken
in the order given:
disconnect all poles,
secure against restarting,
check that there is no voltage.
8

1.7 User positions
The operator position is in front of the drilling machine.
1.8 Safety measures during operation
CAUTION!
Danger due to inhaling dust and mist that is hazardous to health.
Dependent on the material which need to be processed and the used auxiliaries dusts
and mist may be caused which might impair you health.
Ensure that the harmful dust and mist generated are safely sucked off at the point of
origin and routed away from the working area or filtered. To do so, use a suitable
extraction unit.
CAUTION!
Risk of fire and explosion by using flammable materials or cooling lubricants.
Before processing inflammable materials (e.g. aluminium, magnesium) or using
inflammable auxiliary materials (e.g. spirit) it is necessary to take additional preventive
measures in order to safely avoid health risks.
1.9 Safety devices
Use the drilling machine only with properly functioning safety devices.
Stop the drilling machine immediately, if a safety device fails or is faulty or becomes ineffective.
It is your responsibility!
If a safety device has been activated or has failed, the drilling machine must only be used if you
the cause of the fault has been eliminated,
you have verified that there is no danger to personnel or objects.
WARNING!
If you bypass, remove or deactivate a safety device in any other way, you are
endangering yourself and other personnel working with the drilling machine. The
possible consequences are
injuries due to components or workpieces flying off at high speed,
contact with rotating parts,
fatal electrocution,
The drilling machine features the following safety devices:
an emergency stop push button,
a drilling table with T-slots to fix the workpiece or a vice,
a drill chuck guard, in order to prevent interference with the rotating tool.
INFORMATION
The drilling machine can only be switched on if the drill chuck guard is closed.
WARNING!
Although the isolating safety devices provided and delivered with the machine are
designed to reduce the risks of workpieces being ejected or parts of tools or workpieces
breaking off, they cannot eliminate these risks completely. Always work carefully and
observe the limits of the machining process.
9