Panasonic HG-TC101 User manual

INSTRUCTION MANUAL
Transmission-Type Digital Displacement Sensor / Controller
HG-TC□
CMJE-HGTC No.0065-82V
Thank you very much for purchasing Panasonic products. Read this Instruction Man-
ual carefully and thoroughly for the correct and optimum use of this product. Kindly
keep this manual in a convenient place for quick reference.
WARNING
●Never use this product as a device for personnel protection.
●When using devices for personnel protection, use products that meet the laws
and standards for personnel protection that apply in each region or country, such
as OSHA, ANSI and IEC.
This document provides a brief summary of mounting, wiring, and other related information.
For detailed information, refer to the “HG-T Series User’s Manual”.
1STANDARDS AND REGULATIONS
●This product conforms to the standards and regulations below.
<European Directives>
EMC Directive
2CONTENTS OF PACKAGE
Controller 1 pc.
Instruction Manual (English / Japanese, Chinese / Korean) 1 pc. each
General Information for Safety, Compliance, and Instructions (23 languages) 1 pc.
3DESCRIPTION OF PARTS
Female connector
Sensor head connection cable connector
Digital display / operation cover
Male connector (Slave unit only)
(Note)
Output 1 indicator (Orange)
Circle meter (Orange, Green)
Copy check mark (Orange)
Digital display / SUB (Green)
Digital display / MAIN (White)
Status mark (White)
Guide mark (White)
LEFT key UP key
RIGHT key
ENTER key
DOWN keyEXIT key
Output 2 indicator (Orange)
Input indicator (White)
Preset indicator (Green)
Preset key
Output 3 indicator (Orange)
Note: Not included on the slave unit / Wire-saving type HG-TC113.
4MOUNTING
How to mount
1. Fit the rear part of the mounting section of the
controller on a DIN rail.
2. Press down the rear part of the mounting sec-
tion of the unit on the DIN rail and t the front
part of the mounting section to the DIN rail.
2. Press 1. Insert
35mm width DIN rail
How to remove
1. Push the controller forward.
2. Lift up the front part of the controller to remove
it.
2. Lift
1. Press forward
●Connecting the sensor head connection cable
Always shut off the power before connecting a slave unit to or disconnecting a sen-
sor head connection cable from this product. Risk of controller damage if you at-
tempt connection with the power ON.
How to mount
1. Insert the sensor head connection cable into
the connector for the sensor head connection
cable on the controller.
1. Insert
Note: Insert the connector rmly. Risk of sensor head or controller damage if not completely connected.
How to remove
1. Grasp the controller, and while pressing on
the release lever on the connector of the sen-
sor head connection cable, pull the cable to-
ward you to disconnect.
1. Pull out
Release lever
Note: Do not pull by holding the cable without pressing the release lever, as this can cause cable break or connector break.
5CONNECTING SLAVE UNITS
●Always shut OFF the power before connecting a slave unit or communication
unit to or disconnecting a slave unit or communication unit from the master unit.
Risk of controller damage if you attempt connection with the power ON.
●Insert the male connector firmly into the female connector. Risk of controller
damage if not completely connected.
●To connect units, the units must be mounted on a DIN rail. Attach end plates
MS-DIN-E (optional) so as to enclose the connected units at the ends.
●Up to 15 slave units can be connected per master unit. (When communication
unit consolidated: up to 14 slave units)
●When the HG-T controller and HG-S controller are used in combination, connect
the slave units of the same series to the side closer to the master unit, and
connect the slave units of the different series to the far side.
●When the HG-T controller and HG-S controller are used in combination, some
functions such as computation function and copy function are restricted. For de-
tailed information, refer to the “HG-T Series User’s Manual” (our web
site:https://panasonic.net/id/pidsx/global ).
●If the HG-T controller is connected with HG-S controller manufactured prior to
January 2019, it will not operate properly. Be sure to connect the product to
HG-S controller manufactured in or after February 2019.
●When connecting slave units to a master unit, connect only NPN output types, or
only PNP output types. Dissimilar output types cannot be connected together.
To mount or remove a controller, refer to “ 4MOUNTING”.
How to connect
1.
Mount one master unit on the DIN
rail.
2.
Remove the connector cover.
3.
Mount each slave unit one at a time
on the DIN rail. Remove all connec-
tor covers except for the cover on
the last end slave unit.
4.
Slide each slave unit and connect
the female and male connectors.
5.
Attach end plates MS-DIN-E (op-
tional) with the at side facing in so
as to enclose the connected units
at the ends.
6. Tighten the screws to fasten the
end plates. Tighten to a torque of
0.3N·m or less.
Master unit
Connector cover
Slave unit
Slide
End plate
MS-DIN-E (Optional)
End plate
MS-DIN-E (Optional)
How to remove
1. Loosen the screws on the end
plate.
2. Remove the end plate.
3. Slide and remove the controllers,
one at a time.
Slide
6I/O CIRCUIT DIAGRAMS
●NPN output type
AGND
*S1
*S1
*S1
(Pink) External input 1
(Violet) External input 2
(Pink / Violet) External input 3
(Blue) 0V (Note 1)
0V
Main circuit
(Brown) + V (Note 1) + V
(Black) Output 1
(Gray) Analog output (Note 2)
Analog input
device
(Shielded) Analog ground (Note 3)
(White) Output 2
(Black / Gray) Output 3
+
–24V DC ±10%
Load
Load
Load
●PNP output type
Analog input
device
AGND
*S2
*S2
*S2
(Pink) External input 1
(Violet) External input 2
(Pink / Violet) External input 3
(Blue) 0V (Note 1)
0V
Main circuit
(Brown) + V (Note 1) + V
(Black) Output 1
(Gray) Analog output (Note 2)
(Shielded) Analog ground (Note 3)
(White) Output 2
(Black / Gray) Output 3
+
–24V DC ±10%
Load
Load
Load
*S1 *S2
Non-voltage contact or NPN open collector transistor
or
0 to +1.2V DC: Valid
+8V to +V DC or open: Invalid
Non-voltage contact or PNP open collector transistor
or
+4V to +V DC: Valid
0 to +0.6V DC or open: Invalid
Notes: 1) The HG-TC111□ cables do not have +V or 0V. Power is supplied from the connector of the master unit.
2) Regarding the method of switching analog outputs, refer to the “HG-T Series User’s Manual”.
3) Use shielded wire for the analog output.

7BEAM AXIS ADJUSTMENT FUNCTION AND REFERENCE
WAVEFORM REGISTRATION
●Be sure to register a reference waveform after installing the sensor head. If the
reference waveform is not registered, the product cannot measure correctly.
●For detailed information, refer to the “HG-T Series User’s Manual”.
● By pressing and holding the RIGHT and ENTER keys simultaneously for 2 seconds,
you can display the sensor head beam status on the digital display on the controller.
< When beam axis is aligned properly >Long press RIGHT key + ENTER key for 2 seconds
●If the beam axis is not aligned, you conduct adjustment by checking the digital
display on the controller.
●Align the beam axis, and then press the ENTER key to save the reference wave-
form data in the EEPROM of the sensor head beam receiver.
Press ENTER key Reference waveform being registered
Registration of reference
waveform completed
8MODE SELECTION
For details on the procedures for operating the product, refer to the “HG-T Series
User’s Manual”.
●The modes and shortcut functions that can be used from the home screen after
the power is turned ON are as follows.
LEFT key
UP key
RIGHT key
ENTER key
DOWN key
EXIT key
Preset key
●Teaching mode (long press LEFT key for 2 seconds)
You can set the HIGH set value and LOW set value.
●HIGH set value ne adjustment function (short-press UP key)
You can ne adjust the HIGH set value as needed.
●LOW set value ne adjustment function (short-press DOWN key)
You can ne adjust the LOW set value as needed.
●Display switching mode (long press UP key for 2 seconds)
You can change the display of the digital display / SUB (green) as needed for the task.
●Preset (short-press PRESET key)
You can perform zero-point adjustment, and shift to any preset value.
You can cancel preset by long-pressing the preset key for 2 seconds.
●Bank mode (long press DOWN key for 2 seconds)
You can write / read the HIGH set value or LOW set value to / from a specied bank (1 to 3).
●Setting mode (long press RIGHT key for 2 seconds)
You can change basic settings or congure advanced function settings.
●Key lock (long press ENTER key + EXIT key for 3 seconds)
This prevents accidental key operations during measurement.
9CAUTIONS
●For the controller DC power supply, only use a power supply that is isolated by
means of an isolation transformer or otherwise.
●Risk of short-circuiting and damage to the controller or power supply if a trans-
former such as an auto transformer is used. Risk of short-circuiting and damage
to the controller or power supply if incorrectly mounted or connected.
● The controller HG-TC□ is designed to be used with the special sensor head HG-T□.
If used with other than the special sensor head option, the specications will not
be met and product malfunctioning or damage may occur.
●This product has been developed / produced for industrial use only.
●This product uses an EEPROM. The EEPROM has a service life of one million
setting operations.
● Do not use this product outside the range of the specications. Risk of an accident
and product damage. There is also a risk of a noticeable reduction of service life.
● Verify that the supply voltage uctuations are within the rating.
●If power is supplied from a commercial switching regulator, ensure that the frame
ground (F.G.) terminal of the power supply is connected to an actual ground.
●Do not use during the initial transient time after the power supply is switched ON.
●Make sure that the power supply is OFF while performing wiring or connecting a
slave unit work.
● Take care that short-circuit of the load or wrong wiring may burn or damage the product.
● After you have completed wiring work, check the wiring carefully before switching on the power.
●Do not wire in parallel with a high-voltage line or power line, or run through the
same conduit. Risk malfunctioning due to induction.
● Do not apply stress such as excessive bending or pulling to the extracted part of a cable.
●This product is suitable for indoor use only.
●Avoid dust, dirt, and steam.
● Do not use this sensor in places where it may come in contact with corrosive gas, etc.
● Ensure that the product does not come into contact with organic solvents such as thinner.
●Ensure that the product does not come into contact with strong acid or alkaline.
●Ensure that the product does not come into contact with oil or grease.
● This product cannot be used in an environment containing ammable or explosive gases.
● Performance may not be satisfactory in a strong electromagnetic eld.
●This product is a precision device. Do not drop or otherwise subject to shock. Risk
of product damage.
●Never attempt to disassemble, repair, or modify the product.
●When the product becomes unusable or unneeded, dispose of the product appro-
priately as industrial waste.
10 SPECIFICATIONS
Type Master unit Slave unit
High performance type Wire-saving type
Model No. NPN output HG-TC101 HG-TC111 HG-TC113
PNP output HG-TC101-P HG-TC111-P
Applicable sensor head HG-T□
Number of connectable units Up to 15 slave units can be connected per master unit.
(When communication unit consolidated: up to 14 slave units)
Supply voltage 24V DC ±10%, including 0.5V ripple (P-P)
Current consumption (Note 2) 100mA or less (when sensor head is connected) (Note 2)
Analog output
(Switching type)
(Note 3)
Analog voltage
output
• Voltage output range: 1 to 5V / F.S. (default value)
• Alarm output: 5.2V
• Linearity: ±0.05% F.S.
• Output impedance: 100Ω MAX.
-
Analog current
output
• Current output range: 4 to 20mA / F.S. (default value)
• Alarm output: 0mA
• Linearity: ±0.25% F.S.
• Load impedance: 250Ω MAX.
-
Control output
( Output 1 / Output 2 / Output 3)
<NPN output type>
NPN open-collector transistor
• Maximum sink current: 50mA (Note 4)
• Applied voltage: 30V DC or less (between output and 0V)
• Residual voltage: 1.5V or less (at 50mA sink current)
• Leakage current: 0.1mA or less
<PNP output type>
PNP open-collector transistor
• Maximum source current: 50mA (Note 4)
• Applied voltage: 30V DC or less (between output and +V)
• Residual voltage: 1.5V or less (at 50mA source current)
• Leakage current: 0.1mA or less
-
Short-circuit protection Incorporated (automatic reset type) -
Decision output N.O./N.C. switching type -
Alarm output Open when alarm -
External input
(Input 1 / Input 2 / Input 3)
<NPN output type>
Non-contact input or NPN open-collector transistor
• Input condition
Invalid: +8V to +V DC or open
Valid: 0 to +1.2V DC
• Input impedance: Approx. 10kΩ
<PNP output type>
Non-contact input or PNP open-collector transistor
• Input condition
Invalid: 0 to +0.6V DC or open
Valid: +4V to +V DC
• Input impedance: Approx. 10kΩ
-
Trigger input Input time 2ms or more (ON) -
Laser emission halt input Input time 20ms or more (ON) -
Preset input Input time 20ms or more (ON) -
Reset input Input time 20ms or more (ON) -
Bank input A / B Input time 20ms or more (ON) -
Sampling cycle 1 ms (standard sampling) / 0.5 ms (high-speed sampling)
Average count (Response time)
(Note 5)
1 time (2ms), 2 times (3ms), 4 times (5ms), 8 times (9ms), 16 times (17ms), 32 times (33ms), 64 times (65ms),
128 times (129ms), 256 times (257ms), 512 times (513ms), 1,024 times (1,025ms) switching type
Display resolution 1µm
Display range -199.999 to 199.999mm
Protection IP40 (IEC)
Pollution degree 2
Ambient temperature -10 to +50°C (No dew condensation or icing allowed) (Note 4), Storage: -20 to +60°C
Ambient humidity 35 to 85% RH, Storage: 35 to 85% RH
Operating altitude 2,000m or less (Note 6)
Material Case: Polycarbonate, Cover: Polycarbonate, Switches: Polyacetal
Cable
0.2mm22-core (brown, blue
lead wires) / 0.15mm27-core
composite cable, 2m long
0.15mm27-core compos-
ite cable, 2m long
-
Weight (controller only) Approx. 140g Approx. 140g Approx. 60g
Notes: 1) Measured at a supply voltage of +24V DC and an ambient temperature of +20°C, unless otherwise indicated.
2) Current consumption does not include analog current output.
3) Linearity is the value to the digital measurement value based on the F.S. = 16mA when analog current is out-
put or the F.S. = 4V when analog voltage is output.
4) When slave units are connected to the master unit, the maximum sink current / source current of the control
output and ambient temperature vary depending on the number of connected slave units as shown below.
Number of connected slave units
Maximum sink current / source
current of control output
Ambient temperature
When communica-
tion unit consolidated
1 to 7 units 1 to 6 units 20mA -10 to +45°C
8 to 15 units 7 to 14 units 10mA
5) Average count (response time) gures have been calculated based on a sampling cycle of 1ms (standard
sampling). Response time varies if the sampling cycle is set to 0.5ms (high-speed sampling). Refer to the
“HG-T Series User’s Manual”.
6) Do not use or store in an environment pressurized to atmospheric pressure or higher at an altitude of 0m.
11 ERROR DISPLAY
Error
Display
Description Action
E100 Both NPN output types and PNP output types are connected. Connect only units of the same output type.
E110 Number of connectable units exceeded. Connect no more than 15 slave units per master unit.
(When communication unit consolidated: up to 14 slave units)
E120
E130 Cannot communicate between controllers.
Switch OFF the power, make sure the controllers are
connected correctly, and then switch ON the power again.
E140 The calculation function is valid but no slave units are connected. Change calculation mode to OFF.
E150 The calculation function is valid but an insufficient
number of slave units are connected.
Change calculation mode to OFF, or change the calcu-
lation application selection setting.
E160 The saved number of connected units does not match
the actual number of connected units.
Set the number of connected units check function to
OFF.
E170
The copy function was executed using the master
unit, but the copy operation does not start due to ab-
normal operation of the slave unit.
Switch the power OFF and switch it back ON again,
and then check if the slave unit is operating properly.
E180 Cannot communicate between controllers.
Switch OFF the power, make sure the controllers are con-
nected correctly, and then switch ON the power again.
E200
• Sensor head not connected.
• Broken wire in sensor head connection cable.
• Sensor head failure.
• Sensor head other than the HG-T series is con-
nected.
• Check if the sensor head is correctly connected.
• Check if there is a broken wire in the sensor head
connection cable. If there is a broken wire in the
sensor head connection cable, replace the cable.
• Replace the sensor head.
• Connect HG-T series sensor head.
E230 Paired sensor heads are both beam emitters or both beam receivers. Check the connected sensor heads.
E240 Beam emitter abnormality Replace the sensor head.
E500 Unable to preset by external input.
Check if the power just been switched on or reset has
just been input, or if a display value is outside the dis-
play upper/lower limit or an alarm has occurred.
E510 Beam alignment function was used while the laser
emission halt input was ON.
Turn the laser emission halt input OFF, and then align
the beam axis.
E600 Unable to write to the EEPROM of the controller. • Switch the power OFF then ON, and execute initial-
ization of the controller from setting mode.
• If the controller does not recover after the above, it
is possible that the EEPROM write count is over
1 million. Replace the controller.
E610 Unable to read from the EEPROM of the controller.
E620 The EEPROM of the controller write count is over the
service life of 1 million.
E630 Unable to write to or read from the EEPROM of the
sensor head or beam receiver. • Switch the power OFF then on, and execute initial-
ization of the controller from setting mode.
• If the problem cannot be corrected by the above ac-
tion, please contact our company.
E640 Unable to write to or read from the non-volatile mem-
ory of the sensor head or beam emitter.
E700 The detection output load has short-circuited and ex-
cessive current is owing. Switch OFF the power and check the load.
E900
E910
E911
E912
E920
An error has occurred in the internal controller. Switch the power OFF then ON, and execute initializa-
tion of the controller from setting mode.
https://panasonic.net/id/pidsx/global
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2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan
Phone: [phone] FAX: [phone]
For sales network, please visit our website.
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