SICK OD2000 User manual

OPERATING INSTRUCTIONS
OD2000
Displacement measurement sensor

Described product
OD2000
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Subject to change without notice

Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Cybersecurity............................................................................................ 7
2.4 Limitation of liability................................................................................. 7
2.5 Modifications and conversions................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Operational safety and particular hazards.............................................. 8
2.8 Warning signs on the device.................................................................... 10
3 Product description........................................................................... 12
3.1 Scope of delivery....................................................................................... 12
3.2 Type code.................................................................................................. 12
3.3 Product identification............................................................................... 12
3.4 Principle of operation............................................................................... 13
3.4.1 Measurement principle........................................................... 13
3.4.2 Output of measured values and parameterization................ 14
3.5 Setup and dimensions............................................................................. 14
3.6 Display and control elements.................................................................. 15
4 Transport and storage....................................................................... 17
4.1 Transport................................................................................................... 17
4.2 Unpacking.................................................................................................. 17
4.3 Transport inspection................................................................................. 17
4.4 Storage...................................................................................................... 17
5 Mounting............................................................................................. 18
5.1 Mounting instructions............................................................................... 18
5.2 Mounting device....................................................................................... 18
6 Electrical installation........................................................................ 19
6.1 Wiring instructions.................................................................................... 19
6.2 Connecting the device electrically........................................................... 19
7 Operation............................................................................................ 21
7.1 Operation via pushbuttons and display................................................... 21
7.1.1 RUN mode................................................................................ 21
7.1.2 Opening quick menu................................................................ 21
7.1.3 Opening main menu................................................................ 22
7.1.4 Setting parameters.................................................................. 22
CONTENTS
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7.1.5 Activating and deactivating the operating button lock.......... 23
7.2 Operation via IO-Link................................................................................ 23
7.2.1 Process data............................................................................ 24
7.2.2 Device data.............................................................................. 24
7.3 Operation via SOPAS ET........................................................................... 24
7.4 Description of operation........................................................................... 25
7.4.1 Measurement........................................................................... 25
7.4.2 Q1 and Q2 / Qa settings......................................................... 30
7.4.3 Q1 Output................................................................................. 31
7.4.4 Q2/Qa output........................................................................... 39
7.4.5 IN input..................................................................................... 41
7.4.6 Device....................................................................................... 45
7.4.7 About........................................................................................ 46
8 Maintenance...................................................................................... 47
8.1 Cleaning..................................................................................................... 47
8.2 Maintenance plan..................................................................................... 47
9 Troubleshooting................................................................................. 48
9.1 Faults......................................................................................................... 48
9.2 Information for service cases.................................................................. 48
9.3 Returns...................................................................................................... 48
9.4 Repairs...................................................................................................... 49
9.5 Disposal..................................................................................................... 49
10 Technical data.................................................................................... 50
10.1 Mechanics/Electronics............................................................................. 50
10.2 Performance............................................................................................. 50
10.3 Interfaces.................................................................................................. 51
10.4 Ambient data............................................................................................. 51
11 Accessories........................................................................................ 53
12 Annex.................................................................................................. 54
12.1 Menu structure......................................................................................... 54
12.1.1 Quick menu structure.............................................................. 54
12.1.2 Menu structure in the main menu.......................................... 55
12.2 Declarations of conformity and certificates............................................ 55
12.3 Licenses.................................................................................................... 56
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. Information on this can be found in the
operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
ABOUT THIS DOCUMENT 1
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1.3 Further information
NOTE
Further documentation for the device can be found on the online product page at:
•www.sick.com/OD2000
There, additional information has been provided depending on the product, such as:
•Model-specific online data sheets for device types, containing technical data,
dimensional drawing, and specification diagrams
•Declarations of conformity and certificates of the product family
•Dimensional drawings and 3D CAD dimension models of the device types in
various electronic formats
•Other publications related to the devices described here
•Publications dealing with accessories
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Intended use
The OD2000 displacement measurement sensor is a opto-electronic sensor and is
used for optical, non-contact distance measurement of objects.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive and holistic cybersecurity concept. A suitable concept com‐
prises organizational, technical, procedural, electronic, and physical levels of defense
and provides suitable measures for different types of risks. SICK's products and solu‐
tions must be viewed as a component of this concept.
Information on Cybersecurity can be found at: www.sick.com/psirt .
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
SAFETY INFORMATION 2
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2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
This product documentation refers to the following qualification requirements for the
various activities associated with the device:
■Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions, to be able to carry out work on
electrical systems and to detect and avoid any potential dangers independently.
The electrician must comply with the provisions of the locally applicable work
safety regulation.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
2 SAFETY INFORMATION
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Device types with laser class 1:
CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
Device types with laser class 2:
CAUTION
Optical radiation: Class 2 Laser Product
The human eye is not at risk when briefly exposed to the radiation for up to 0.25
seconds. Exposure to the laser beam for longer periods of time may cause damage to
the retina. The laser radiation is harmless to human skin.
■Do not look into the laser beam intentionally.
■Never point the laser beam at people's eyes.
■If it is not possible to avoid looking directly into the laser beam, e.g., during
commissioning and maintenance work, suitable eye protection must be worn.
■Avoid laser beam reflections caused by reflective surfaces. Be particularly careful
during mounting and alignment work.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
SAFETY INFORMATION 2
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2.8 Warning signs on the device
Depending on the device type, it has a laser of class 2 or class 1 installed. The housing
is labeled with a corresponding warning sign.
If the warning label is obscured by the installation of the device in a machine or system,
attach additional warning labels next to the laser output aperture on the machine or
system so that they are clearly visible.
LASER A PE RT URE
Manufactured in : December, 2020
Place of manufacture : OF
D-79183 Waldkirch, Germany
AGSICK
in Laser Notice No. 56, dated May 8, 2019
for conformance with IEC 60825-1 Ed. 3., as described
Complies with 21 CFR 1040.10 and 1040.11except
LASER
EN/IEC 60825-1:2014
1
3
2
4
5
Figure 1: Laser warning sign laser class 1
1Warning sign laser class 1
2EN/IEC 60825-1:2014
3Complies with 21 CFR 1040.10 and 1040.11 except for conformance with IEC 60825-1
Ed. 3, as described in document Laser Notice No. 56 dated 8 May 2019.
4Laser output aperture
5Manufacturer, production site, date of manufacture
2 SAFETY INFORMATION
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MAXIMUM OU TPUT 1mW
5ms max.
655nm
EN/IEC 60825-1:2014
:
:
:
PULSE
WAVE LENGTH
DURATION
LASER A PE RT URE
Manufactured in : December, 2020
Place of manufacture : OF
D-79183 Waldkirch, Germany
AGSICK
in Laser Notice No. 56, dated May 8, 2019
for conformance with IEC 60825-1 Ed. 3., as described
Complies with 21 CFR 1040.10 and 1040.11except
1
2
3
4
5
Figure 2: Laser warning sign laser class 2
1Warning sign laser class 2
2Maximum power: 1 mW
Pulse duration: 5ms max.
Wavelength: 655 nm
EN/IEC 60825-1:2014
3Complies with 21 CFR 1040.10 and 1040.11 except for conformance with IEC 60825-1
Ed. 3, as described in document Laser Notice No. 56 dated 8 May 2019.
4Laser output aperture
5Manufacturer, production site, date of manufacture
SAFETY INFORMATION 2
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3 Product description
3.1 Scope of delivery
Included in scope of delivery:
■Distance sensor
■Printed Safety Notes, multilingual (brief information and general safety notes)
Accessories
Order accessories such as brackets and connecting cables separately, see "Accesso‐
ries", page 53.
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
3.2 Type code
The devices of the product family are arranged according to the following type code:
OD2000 ‒ aaa b c d e f
1 2 3 4 5 6 7
Position Description Characteristic
1 Product family type OD2000: Optical distance sensor, natural object
detection, product family type 2000
2 Center of the measuring
range
030: 25 mm ... 35 mm
050: 40 mm ... 60 mm
245: 70 mm ... 420 mm
350: 100 mm ... 600 mm
700: 200 mm ... 1,200 mm
3 Laser class 1: Laser class 1
2: Laser class 2
4 Light spot geometry T: Dot, round
5 Interface 1: Analog I/U, IO-Link
6 Connection type 5: Cable with M12 connection, 5-pin
7 Device type “Empty”: Default type
NOTE
The available device types can be found online at www.sick.com/OD2000.
3.3 Product identification
The type label gives information for identification of the device.
3 PRODUCT DESCRIPTION
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OD2000-2452T15
6 074 383
2035123001F
Input :18...24 V DC Class 2
≤100mA
4-20mA 0-10V/
1 - L+
3 - M
4 - Q1/C
2 - Q2/QA
5 - In1
:
:
:
:
:
:
:
Qout
QAout
BN
BU
BK
WH
GY
SICK AG
OD2000
D-79183 Waldkirch, Germany
DID8389222
www.sick.com/8026231
1
3
2
4
7
9
5
6
8
ß
á
á
25
Figure 3: Type label OD2000 (example, device type laser class 2)
1Device family
2Data Matrix code with product data and link to product page
3Approval marks and test symbols
4Link to the operating instructions
5IO-Link character and device ID number
6Place of manufacture
7Protection class label
8Pin assignment
9Electrical data
ßSerial number
àPart number
áType code
3.4 Principle of operation
3.4.1 Measurement principle
The displacement measurement sensor determines the distance to an object using the
triangulation principle.
Figure 4: Triangulation principle
1Receiver
2Receiver optics
3Object
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4Sender
The triangulation principle is based on distance measurement through angle calcula‐
tion. The device emits a light beam. When the emitted light beam hits an object,
the light beam is reflected on its surface. The light reflected from the object hits the
light-sensitive receiver in the device at an angle that depends on the distance. Based
on the angle between the sending and receiving beam direction, the distance to the
object is determined via triangulation.
3.4.2 Output of measured values and parameterization
The distance determined is transmitted via the IO-Link interface. The analog signal
output converts the distance value into an output signal proportional to the distance.
The device signals via the digital outputs whether parameterizable switching limits and
distance values have been reached.
Measurement, diagnostic and device data can be queried and parameter settings can
be made via the OLED display. The device can be parameterized via the display, the
IO-Link interface and SOPAS ET.
3.5 Setup and dimensions
PWR
Q2/QA
Q1
5
6
7
8
1
9
4
à
3
2
1
ß
ß
ß
27 (1.06)
50 (1.97)
2x Ø 4.5
(0.18)
12.5
(0.49)
4.5
(0.18) 25.4 (1.00)
10
(0.39)
60 (2.36)
55.3 (2.18)
50.8 (2.00)
Ø 4.5
(0.18)
35.3 (1.39)
28.3 (1.11) 25.8 (1.02)
36.5 (1.44)
18.7 (0.74)
26.3 (1.04)
Ø 0.7 (0.03)
Figure 5: structure and device dimensions, unit: mm (inch), decimal separator: period
1Fixing holes (M4)
2Ventilation opening (do not cover)
3Device zero point (distance = 0 mm)
4Device cable (length: 300 mm) with male connector, M12, 5-pin, A-coded
5Center of optical axis, receiver (device type OD2000-350, OD2000-700)
3 PRODUCT DESCRIPTION
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6Center of optical axis, receiver (device type OD2000-245)
7Center of optical axis, receiver (device type OD2000-050)
8Center of optical axis, receiver (device type OD2000-030)
9Center of optical axis, sender
ßStatus LEDs
àControl elements
áDisplay
3.6 Display and control elements
PWR
Q2/QA
Q1
5
4
1
2
3
Figure 6: Display and control elements
1PWR status LED (green)
2Status LED Q2 / QA (orange)
3Q1 status LED (orange)
4Operating pushbuttons
5Display
Status LEDs
Status LED Status (color) Description
PWR (status indicator) O (Green) Voltage supply available, device ready for use
o (Green) Voltage supply not available
Ö (Green) Voltage supply available, device ready for use,
connection to an IO-Link master available
Q1 (output display) O (Orange) Digital output active
o (Orange) Digital output not active
Q2 / QA (output display) O (Orange) Digital output active or measured value within
the scaling range for the analog output
o (Orange) Digital output not active or measured value
outside the scaling range for the analog output
O = Lights up; Ö = Flashes; o = Does not light up.
Operating pushbuttons
Button Function Description
Open menu, confirm input •Starting from RUN mode, open the quick menu or
main menu.
•Confirm input.
•Switch to the next menu level of a selected function.
•Move the cursor to the right when entering numbers.
Cancel •In the quick menu: Switch to RUN mode.
•Switch to the previous menu level.
•Move the cursor to the left when entering numbers.
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Button Function Description
Navigating •Scroll between several displays of a menu level.
•Choose between several options.
•Increase the value of a numeric input.
Navigating •Scroll between several displays of a menu level.
•Choose between several options.
•Decrease the value of a numeric input.
3 PRODUCT DESCRIPTION
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4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■The device must be packaged for transport with protection against shock and
damp.
■Recommendation: Use the original packaging as it provides the best protection.
■Transport should be performed by trained specialist staff only.
■The utmost care and attention is required at all times during unloading and
transportation on company premises.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
•To protect the device against condensation, allow it to equilibrate with the ambient
temperature before unpacking if necessary.
•Handle the device with care and protect it from mechanical damage.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
•Do not accept the delivery or only do so conditionally.
•Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
•File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
Store the device under the following conditions:
•Recommendation: Use the original packaging.
•Electrical connections are provided with a protective cap (as in the delivery condi‐
tion).
•Do not store outdoors.
•Store in a dry area that is protected from dust.
•To allow any residual dampness to evaporate, do not package in airtight contain‐
ers.
•Do not expose to any aggressive substances.
•Protect from sunlight.
•Avoid mechanical shocks.
•Storage temperature: see "Technical data", page 50.
•For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
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5 Mounting
5.1 Mounting instructions
•Observe the technical data.
•Protect the sensor from direct sunlight.
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•The mounting site has to be designed for the weight of the device.
•To avoid inaccurate measurements when installing multiple devices: Make sure
that the light spot of one device is not in the interference range of another device.
5.2 Mounting device
1. Mount the device using the designated fixing holes, see "Setup and dimensions",
page 14.
2. Make the electrical connection, see "Connecting the device electrically", page 19.
Attach the voltage-free cable and tighten it, observing the maximum tightening
torque, see "Mechanics/Electronics", page 50.
3. Switch on the supply voltage.
✓The PWR status LED lights up green.
4. Align the light spot so that the device measures on the desired object.
NOTE
The device needs max. 300 ms seconds of initialization time before it is ready for
operation.
The device requires 30 minutes of warm-up time. During the device warm-up
phase, the measured values are subject to increased fluctuation (temperature
drift).
5 MOUNTING
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6 Electrical installation
6.1 Wiring instructions
NOTE
Pre-assembled cables can be found online at:
•www.sick.com/OD2000
NOTICE
Faults during operation and device or system defects!
Incorrect wiring may result in operational faults and defects.
■Follow the wiring notes precisely.
The enclosure rating stated in the technical data is achieved only with a screwed plug
connector or protective cap.
Configure the circuits connected to the device as ES1 circuits or as SELV circuits (SELV
= Safety Extra Low Voltage). The voltage source must meet the requirements of ES1
and PS2 (EN 62368-1) or SELV and LPS (EN 60950-1).
Connect the connecting cables in a de-energized state. Do not switch on the supply
voltage until installation is complete and all connecting cables are connected to the
device and control.
6.2 Connecting the device electrically
NOTE
The connection diagram, and information on inputs and outputs, can be found on the
side plate on the device.
1. Ensure that the voltage supply is not connected.
2. Observe the wiring instructions, see "Wiring instructions", page 19.
3. Connect the device according to the connection diagram.
1
4 3
5
2
L+
1
brn
M
3
blu
Q1/C
4
blk
Q2/QA
2
wht
In1
5
gra
Figure 7: Connection diagram, 5-pin male connector
Contact Identification Wire color Description
1 L+ Brown Supply voltage, see "Technical data",
page 50
2 Q2 / QAWhite Output 2: Analog output / Digital output 2
(push-pull stage)
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Contact Identification Wire color Description
3 M Blue Supply voltage: 0 V
4 Q1 / C Black Output 1: Digital output 1 (push-pull
stage) / IO-Link
5 In1 Gray Input 1
6 ELECTRICAL INSTALLATION
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