ParaBody 893102 Mounting instructions

893102
PROSYSTEM.
PRODUCT ASSEMBLY
INSTRUCTIONS SHEETS
1
12/06/95

893102 PROSYSTEM ASSEMBLY PARTS LIST
SORT AND COUNTALL PARTS BEFORE BEGINNING ASSEMBLY
HARDWARE:
ITEM NAME/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
1/2X3-1/2IN.BOLT........................................................................................................ 1
i/2X3-1/4IN.BOLT........................................................................................................ 6
1/2X3IN.BOLT.............................................................................................................. 3
1/2X2-3/4.IN.BOLT........................................................................................................ 3
3/8X2-3/4IN.BOLT...................................................................................................... 12
3/8 X2 IN. BOLT.............. " ................................................................................................ 6
3/8X1-3/4IN.BOLT........................................................................................................ I
1/2IN.WASKER............................................................................................................... 3
3/8IN.WASHER............................................................................................................... 6
1/2IN.LOCKWASHER.................................................................................................... 3
3/8IN.LOCKWASHER................................................................................................. :.. 2
1/2IN.LOCKNUT.......................................................................................................... 10
3/8IN.LOCKNUT.......................................................................................................... 17
SNAPLINK....................................................................................................................... 3
QUICKLINK..................................................................................................................... 2
CHAIN............................................................................................................................... 1
SPRINGPIN.................................................................................................... : ................. 3
3/4IN.FLANGEBEARING............................................................................................... 4
FLANGESPACER..-. .......................................................................................................... 8
THUMBSCREW............................... ................................................................................. 2
3X2IN.ENDCAP........................................................................................................... 1
2-1/2IN.RD.ENDCAP.................................................................................................... 2
1-3/4IN.SQ.ENDCAP...................................................................................................... 1
2IN.SQ.ENDCAP........................................................................................................... 8
2IN.SQ.COVERCAP...................................................................................................... 2
2
MUSHROOMCAP............................................................................................................ 4
1X8IN.GRIP...................................................................................................................
1-1/4IN.SQ.RUBBERBUNfPER...................................................................................... 1
3/4IN.CAPNUT............................................................................................................... 10
1IN.SQ.GLIDE..............................................................................................................
1-1/2X3/4IN.GLIDE....................................................................................................... 3
2
5-1/2X2-1/2IN.NONSKIDSTRIP.................................................................................
CABLERETAININGCLIP............................................................................................... 4
2
12/06/95

893102 PROSYSTEM ASSEMBLY PARTS LIST
SORTAND COUNTALL PARTSBEFOREBEGINNINGASSF_,I~IBLY
WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
10.
11,
12,
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24,
25.
UPRIGHTFRAMEW’ELDJ}IENT.................................................................................... 1
TOPBO03"IWELD~IENT................................................................................................ 1
CARRIAGEI, VELDMENT................................................................................................ 1
2SO.X97-3/8IN.BENTTUBE.......................................................................................
UPRIGHTWELDMENT.................................................................................................... 2
LATBARWELDYlENT................................................................................................... 1
BOOMSUPPORTLEFT?47ELJD_~IENT............................................................................
BOOMSUPPORTRIGHTI, VELDMENT......................................................................... 1
SAFETYRAILWELDMENT............................................................................................ 2
S ~VIV’ELIxTgEESUPPORT147ELDMENT........................................................................
PULLEYBRACKETWELDs~IENT................................................................................... 1
L0 I,V ROI,V ATTACHMENT147ELDMENT.................................................................. ’...1
BEARINGHOUSINGWELDi~IENT................................................................................
PECAt~RIGHTWELDMENT...................................................................................... 1
PECAR2"~ILEFTWELD34ENT........................................................................................ 1
CENTERPULLEYBRACKETWELDMENT................................................................... 1
1-3/4X5-1/4IN.PLATE................................................................................................... 2
LOWROWBA~...............................................................................................................
PAD(64ST.~Og)..................................................................................................................
1
-1X7IN.ROLLERPAD................................................................................................... 2
4X12I~’~:ROLLERPAD.................................................................................................. 2
UPRIGHTLABELS........................................................................................................... 2
3-1/2X1IN.PULLEY..................................................................................................... i1
CABLE(6492201)............................................................................................................. 1
CABLE(6576201).............................................................................................................. 2
NOTE: BOLT LENGTHIS MEASUREDFROMTHE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH RULER:
1/2 I 1/2 [ 1/2 I 112 I 1/2 [ 1/2 --[
0 { 1 2 3 4 I 5 6
12/06/95

893102 PROSYSTEM ASSEMBLY INSTRUCTIONS
Assemble the appropriate ENDCAY~Sto the UPRIGHTFRAMEWELDMENT..BENTTUBE. and the
LOWROWATTACHMENTWELDMENTas shown, also attach the 5-1/2 X 2-1/2 IN. NONSKID
STRIPS to the LOWROWATTACHMENTas shown.
SECURELYassemble the LOW ROWATTACHMENTWELDMENTand the UPRIGHT FRAME
~VELDJ~IENTto the BENTTUBEas shown.
LOOSELYassemble the UPRIGHTWELDMENTSto the BENTTUBEas shown.
Attach eight (8) 1 IN. SQ. GLIDESto the CARRIAGEWELDMENTas shown in (DETAILA) also
attach the 1-1/4 SQ. RUBBERBUMPERto the CARRIAGEWELDMENTas shown, then proceed to
slide the CARRIAGEWELDMENTdown over the UPRIGHTFRAMEWELDMENTas shown..
Attach the 1-1/2 X 3/4 IN. GLIDES. and the THUiV~SCREWSto the SAFETYRAILWELDMENTSas
shown in (DETAILB), also assembie two (2) SPRINGPIN ASSEMBLIESto the SAFETYRAIL
WELDMENTSas shown in (DETAIL D), then proceed to slide the SAFETYRAILWELDMENTSdown
over the UPRIGHTWELDMENTSas shown.
TOP BOOMWELD~’~IENT PRE-ASSEMBL Y:
A. Route CABLE(6576201) through the front slot and downte the rear slot of the TOPBOOM
WELDkIENT.
B. LOOSELYassemble three (3) 3-1/2 X 1 IN. PULLEYSwith FLANGESPACERSto the TO_...__P
BOOM~VELDMENTas shown. (NOTE: MAKESURE CABLE IS IN THE GROOVEOF
THE PULLEYS)
C. Assemble the 3 X 2 IN. ENDCAPto the TOPBOOMWELDMENTas shown.
D. When the TOP BOOMWELDMENTPRE-ASSEMBLY is complete, LOOSELYassemble it to
the UPRIGHTFRAMEWELDMENTas shown. 4
12/06/95

893102 PROSYSTEM ASSEMBLY INSTRUCTIONS
11.
12.
13.
14.
15.
16.
LOOSELYassemble the LEFT and RIGHT BOOMSUPPORTWELDMENTSto the TOP BOOM
WELDMENTas shown.
LOOSELYassemble the UPRIGHTWELDMENTSto the LEFT and RIGHT BOOM’3UPPORT
WELDMENTSas shown.
SECURELY TIGHTEN ALL LOOSE BOLT CONNECTION MADETO THIS POINT.
Assemble the 4 X 7 IN. ROLLERPADSwith MUSHROOMCAPS to the SWIVEL KNEESUPPORT
WELDMENTas shown, also assemble one (1) SPRINGPIN ASSEMBLYto the SWIVELKNEE
SUPPORTWELDMENTas shown in (DETAIL D) then SECURELYassemble it to the UPRIGHT
FRAME~TLD2"~IENT as shown. (NOTE: DO NOT OVER TIGHTEN THIS CONNECTION,THE
SI.VII~L KNEE SUPPORT IVELDMENT SHOULDROTATEFREELY)
Insert two (2) 2 IN. SQ. ENDCAPSinto the BEARINGHOUSINGWELDMENTas shown, then
SECURELYassemble it along with the CENTERPULLEYBRACKETWELDMENTto the UPRIGHT
FRAME WELDMENTas shown.
Insert four (4) 2 IN. SQ. ENDCAPSinto the LEFTand RIGHTPECARMWELDMENTSas shown,
then assemble them to the BEARINGHOUSINGWELDMENTas shown. Also attach tw? (2) 1 IN. SQ.
GLIDES to the BEARINGHOUSINGWELDMENTas shown.
SECURELYassemble the PADto the UPRIGHTFRAMEWELD3/IENTas shown, Also slide the 4 X
12 IN. ROLLERPADS onto the LEFT and RIGHT PEC ARMWELDMENTSas shown. (TIY’: USE
WINDOWCLEANER ON THE INSIDE OF THE ROLLER PAD TO tIELP EASE ASSEMBLY)
PULLEY ASSEMBL Y:
A. LOOSELYassemble four (4) 3-1/2 X 1 IN. PULLEYSwith CABLERETAININC,CLIPSto the
UPRIGHT FRAME WELDMENT, and the CENTER PULLEY BRACKET WELDMENTas
shown in (DETAILC)
B. LOOSELYassemble one (1) 3-1/2 X 1 IN. PULLEYwith FLANGESPACERSat the bottom
the UPRIGHTFRAMEWELDMENTas shown.
HIGH PULLEY CABLE ROUTINGASSE:’vlBL Y (SEE CABLEROUTINGDIAGRAiPI):
A. Attach the pre-assembled CABLEfrom the TOPBOOMWELDMENTto the CAtLrCJAGE
WELDMENTas shown.
B, *, Create a loop in the CABLEbelow the first and second PULLEYof the TOPBOOM
WELDMENT,and place one (1) 3-1/2 X 1 IN. PULLEYinto the loop. LOOSELYassemble the
1-374 X 5-1/4 IN. PLATESto the PULLEYas shown.
C. Assembleone(1)3-1/2XlIN, PULLEYtothebottomholesofthel-3/4XS-IA4IN. PLATES
as showl~.
PEC ARM CABLE ROUTINGASSEMBL Y (SEE CABLE ROUTING DIAGRAkI):.
A. Attach the ends of CABLE(6492201) tothe LEFT and RIGHTPECARMWELDMENTSas
shown.
B. Drape the CABLEover the two (2) PULLEYSon the CENTERPULLEYBRACIfET
WELD3IENTwhichwill create a loop in the CABLE.(NOTE: AFTERCABLEIS ROUTED
OVER PULLEYS, POSITION CABLE RETAINING CLIPS OVER THE PULLEYS AS
SHOWN AND TIGHTEN)
C. Place one (1) 3-i/2 X 1 IN. PULLEYinto the loop of the CABLE,and SECURELYassemble
the PULLEYBRACKETWELDMENTto the PULLEYas shown.
5
12/06/95

893102 PROSYSTEM ASSEMBLY INSTRUCTIONS
17. LOWPULLEY CABLE ROUTINGASSEMBL Y (SEE CABLE ROUTINGDIAGRA3~I)."
18.
19.
20.
ho
Eo
Route CABLE(657620 i) under and around the PULLEYSat the bottom of the UPRIGHT
FRAy’vIE WELDMENT. (NOTE: AFTER CABLE HAS BEEN ROUTEDUNDER
PULLEY, POSITION CABLE RETAINING CLIP UNDER THE PULLEY AS SHOWN
AND TIGHTEN)
Route CABLEup and around the bottom PULLEYof the 1-3/4 X 5-1/4 IN. PLATESas shown.
and down to, and around the PULLEYunder the PULLEYBRACKETWELDMENT.(SEE
NOTE ABOVE)
Assemble the end of the CABLEto the PULLEYBRA CKETWELDMENTas shown.
SECURELYassemble the appropriate HARDWAREto the hole below the front PULLEYat the
bottom of the UPRIGHTFRAMEWELDMENTas shown.
SEC.URELYtighten all remaining PULLEYCONNECTIONS.
Slide the 1 X 8 IN. GP, dPS over the ends of the LATBARWELDMENTand LOWROWBAR
WELDMENTas-shown. (TIP: USE WINDOWCLEANERON TIlE INSIDE OF TIlE GRIPS TO
HELP EASE ASSEMBLY)
SEE CABLE ROUTING DIAGRAMFOR THE COMPLETE USE AND LOCATION OF THE
LA T BAR WELDMENT, CHAIN, AND LOWROWBAR.
Attach the UP1KIGHTLABELSto the UPRIGHTWELDMENTSas shown.
6
12/06/95

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