ParaBody 807 BODYSYSTEM Mounting instructions

807
BODYSMITH WORK OUT CENTER
PRODUCT ASSEMBLY
INSTRUCTIONS SHEETS
REVISION D

807 BODYSNIITH WORKOUT CENTER. ASSEMBLY PARTS LIST
SORT AND COUNTALL PARTS BEFORE BEGINNING ASSEMBLY
HARDWARE:
ITEM NAME/DESCRIPTION QTY
3.
4.
5.
6.
7.
8.
9.
10.
II,
[2.
13.
14.
15.
16.
17.
18.
19.
I/2 X 3 IN. BOLT
3/8 X 3 IN. BOLT 9
3/8 X 2-3/4 IN. BOLT
3/8XI IN.BOLT................................................................................................................... 4
I/2 IN. WASHER.................................................................................................................... 2
3/8 IN. WASHER.................................................................................................................. 10
3/8 IN. LOCI<WASHER........................................................................................................ 4
I/2 IN. LOWHEIGHTLOCKNUT....................................................................................... 1
3/8 IN. LOCKNUT................................................................................................................ 3
SPRINGPINASSEMBLY..................................................................................................... 3
1/2IN.FLANGEBEARING.................................................................................................. 2
STARLOCI(.COLLAR........................................................................................................... 6
PALNUT................................................................................................................................ 2
THUMBSCREW..................................................................................................................... 6
1-I/4X5IN.GRIP................................................................................................................. 2
PARAGLIDESTRIP(8PER)................................................................................................. 3
3/4IN.SO.RUBBERBUMPER............................................................................................ 1
2IN.SO.ENDCAP................................................................................................................ 6
1-3/4IN.SO.ENDCAP......................................................................................................... 4
NOTE: BOLTLENGTHIS tVlEASUREDFROMTHEUNDERSIDEOF THEHEADOF THE’, BOLT.
BOLT LENGTH
BOLT LENGTHRULER:
I/2 ]
1I/2 I I/2 I 1/2 I 1/2 "l 1/2 [
3 4 5 6

807 BODYSMITH WORKOUT CENTER. ASSEMBLY PARTS LIST
SORT AND COUNTALL PARTS BEFORE BEGINNING ASSEMBLY
WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION QTY
3.
4.
5.
6.
7.
8.
9.
10.
II.
12.
13.
14.
UPRIGHTFRAMEWLDMT......................................... (6406901)....................................... 1
BENCHFRAMEWLDMT............................................. (6407501)....................................... 1
HEIGHTADJUSTMENTBARWLDMT...................... (6111001)....................................... 1
WOLFFSLEEVEWLDMT............................................ (6406601)....................................... 1
BASELEGWLDMT...................................................... (6407801)....................................... 1
SADDLEWLDIvIT......................................................... (6407301)....................................... 2
LEGEXTENSIONNECKWLDMT.............................. (6407201)........................ ’............... 1
LEGEXTENSIONWLDMT.......................................... (6024701)....................................... 1
HINGETAB................................................................... (6406401)....................................... 4
U-PIN.............................................................................. (6406501)..................................... :. 2
ROLLERPADSHAFT................................................... (6125101)....................................... 2
ROLLERPAD................................................................ (6194601)....................................... 6
SEATPAD...................................................................... (6452501)....................................... 1
BACKPAD..................................................................... (6452401)....................................... 1

807
I0.
.11.
12.
13.
14.
15.
16.
t7.
18.
19.
20.
BODYSMITH WORKOUTCENTER. ASSEMBLY INSTRUCTIONS
SECURELYassemble the BENCHFRAMEto the UPRIGHTFRAMEas shown on drawing, using two
(2) 3/8 X 3 IN. BOLTS.one (I) 3/8 X2-3/4 IN. BOLT,six (6) 3/8 IN. WASHERS,and th:ee (31
LOCKNUTS.
Attach eight (8) PARAGLIDESTRIPS to both UPRIGHTTUBESon the UPRIGHTFRAME(FOUR
FOREACHUPRIGHT)as shown in (DETAILA) using the following steps:
¯Thoroughlyclean all surfaces wherethe PARAGLIDESTRIPSare to be attached.
Removethe PARAGLIDESTRIPSfrom the paper bacldng and firmly apply them to all shown
surfaces.
Attach eight (8) PARAGLIDESTRIPSto the bottom of both SADDLESas shmvnin (DETAILC) using
the steps outlined in STEP9
Slide two (2) I-1/4 X5 IN. GRIPSover the DIP HANDLESof both SADDLES.(IF A LUBRICANT
REQUIRED, COAT THE INSIDE OF THE GRIP WITH RUBBING ALCOHOL)
Pull back tile SPRINGPIN on the UPRIGHTTUBES,and insert the SADDLESas showr, on drawing.
Slide the SADDLEdownto the desired height and release the SPRINGPINinto the hole.
Secure the SADDLESin place with two (2) THUMBSCREWSas shown on drawing.
Attach two (2) THUMBSCREWSto the DIP TUBESon the UPRIGHTFRAMEas shown on drawing.
Whenready to perform the DIP EXERCISE,simply insert the SADDLESinto the DIP TUBESand
tighten the two (2) THUMBSCREWS.
To assemble the SEATPADto the WOLFFSLEEVE,start by sliding two (2) HINGETABSover the
PIN of the WOLFFSLEEVE(ONEONEACHSIDE) as shown on drawing, and SECUIRELYassemble
each HINGETABto the SEATPADusing two (2) 3/8 X 1 IN. BOLTS,two (2) 3/8 IN.
WASHERS,and two (2) 3/8 IN. WASHERS.(MAKESURE BOTHHINGETABS ARF. ALL THE
WAYON THE PIN)
To assemble the BACKPADto the WOLFFSLEEVE,slide the two (2) remaining HINGETABSover
the PIN of the WOLFFSLEEVE(ONE ONEACHSIDE) as shown on drawing, and SECURELY
assemble each HINGETABto the BACKPADusing two (2) 3/8 X I IN. BOLTS,two (2) 3/8 IN. LOCI(
WASHERS,and two (2) 3/8 IN. WASHERS.(MAKESUREBOTHHINGETABS ARE ¯
AGAINST THE OTHER HINGES)
Insert one (I) I-3/4 IN. SQ. ENDCAPinto the top of the LEGEXTENSIONNECKas skown
drawing.
Slide two (2) ROLLERPADSover each end of the SHAFTof the LEGEXTENSIONNECK,as shown
on drawing, and hold in place using two (2) STARLOCI(COLLARS.
Insert three (3) 1-3/4 IN. SQ. ENDCAPSinto the ends of the LEGEXTENSIONas shownon drawing.
Insert two (2) 1/2 IN. FLANGEBEARINGSinto the BUSHINGon the LEGEXTENSIONas shown
drawin,z.

807 BODYSMITH WORKOUTCENTER. ASSEMBLY INSTRUCTIONS
".~!~,:~::.’..’.;:., 5,. ..
’; ::::THE~+;8OT"’iBODYSMITHWORK
FACE.TO ASSUREITS PRI
Attach eight (8) PARAGLIDESTRIPS to the WOLFFSLEEVE(FOURONEACHEND) as shown
(DETAILA) using the follo~ving steps:
¯Thoroughlyclean all surfaces wherethe PARAGLIDESTRIPSare to be attached.
¯Removethe PARAGLIDESTRIPSfrom the paper backing and firmly apply them to all shown
surfaces.
Insert one (1) U-PINthrough the BUSHINGof the WOLFFSLEEVEand one (1) U-PINthrough
BUSHINGof the BENCHFRAMEas shown on drawing, and attach t~vo (2) PALNUTSto the ends
the U-PINS.
SECURELYAssemble three (3) SPRINGPIN ASSEMBLIESto the SPRINGPIN HOUSINGS,two (2)
on the UPRIGHTTUBES.and one (1) on the WOLFFSLEEVEas shown in (DETAIL
(!!! IMPORTANT~! TIGHTEN THE NUT OF THE SPRING PIN ASSEMBLYSECURELY)
Pull back the SPRINGPIN on the WOLFFSLEEVEand slide it over the end of the BENCHFRAMEas
shown on dra~ving. Engage the SPRINGPIN into one of the adjustment holes. Secure the WOLFF
SLEEVEin place with one (11 THUMBSCREW.
Insert two (2) 2 IN. SQ. ENDCAPSinto both ends of the BASELEGas sho~vn o~ drawing.
Insert the BASELEGinto the fi’ont of the BENCHFRAMEas shown on drawing. (MAKESURE
THAT THE TAB ON THE BA.SE LEG IS UNDER THE BENCH FRAME)
Insert four ~4) 2 IN. SQ. ENDCAPSinto the BASETUBESof the UPRIGHTFRAMEa:; sho~vn on
dl’aWin ~

-." AS SHOWNj
~-PARAGUDESTRIP(,I.)
DETAIL A
PARAGLIDESTRIP(%~ HEIGHT ADJUSTMENT BAR~
THUMBSCREW(4)
DETAIL, CSEE DETAIL A--~
SEE DETAIL_. B-~ ~
1-1/4. X 5 11t eRIP ~ ~¯ "~..
DIP HANDLE (’2)J °
SEE DETAIL C °
:.. /
-’/ __/// ///
BASE TUBE (2) //
/
2 IN SOENDCAP(4)---’
SADDLE--,,,
1-1/4 X 5 IN GRIP-’-~\
SEE DE:TAIL A-~ \
SEE DETAIL,B---~\ \
FSPRING PIN ASSEMBLY
,,----SPRING PIN HOUSING
;/
DETAIL B
UPRIGHT TUBt
3/8 X 2-3/4 IN BOLT
DIP TUBE(’21
SERIALNUMBER
UPRIGHT FRAME
-’-~
3/8 "X’3 IN BOLT (2)
STARLOCKCOLLARS(6)
ROLLERPAD (6) .’--~"
BENCHFRAME---/ /
THUMBSCR.m,,v’--,,-
.U-PIiN
BASE LE
2-!N SO EN

~/~~NWASHER(4)--~
3/8 IN LOCK WASHER(4)--\
5/8 X 1 IN BOLT (4)’--\
,J
.<
SEEDETAIL B
SSEEDETAILC
BACK PAD
HINGETAB(4)
PAL NUT
I ’
SEAT PAD
A
WOLFFSLEEVE
U-PIN ~ ../’"
1-3/4 IN SO END CAP
BUSHING
THUMBSCREW
1-314 IN SQ END CAP (5)
MINNESOTA
ASSY NST, 807101
1/8 J- 64094 i#I’,,,74