ParaBody Parabody 663 User manual

1
663 660 SECOND STACK OPTION
CLASSH
PART # 7050101
REV. C Revision: 07/31/01
USER’S GUIDE
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
Version: 663101

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
j
ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
9. Children must not be allowed near this machine.
Supervise teenagers.
.
IMPORTANT SAFETY INFORMATION
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Parts list..........................4
NOTE: In a continual effort to improve our products, specifications are subject to change
2001 LifeFitness, a division of Brunswick Corporation. All rights reserved.
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
Assembly Instructions.....4-16
General Maintenance.......17
Warranty Statement..........18
Product Services..............19
Insert-Registration Card
©

IMPORTANT NOTES
Please note:
Tools Required forAssembly
* Thank you for purchasing the ParaBody 663 660 Second Stack Option. Please read these
instructions thoroughly and keep them for future reference.
3
NOTE:BOLTLENGTH IS MEASURED FROMTHEUNDERSIDE OFTHEHEADOFTHEBOLT.
BOLT LENGTH RULER:
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 7/32”Allen wrench
*Adjustable wrench
* Tape measure

STEP 2
FIGURE 2
FIGURE 1
STEP 1
• REMOVE the four 3/8” X 1” BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE 1.
3/8” X 1” BUTTON
HEAD CAP SCREW
PART #
6523401
7095701
7012102
6957302
7032302
3116101
6972201
3108002
3117401
KEY
1
2
3
4
5
6
7
8
9
QTY
2
1
2
1
1
1
1
2
4
PART #
6978101
3102909
6480301
3102922
3102802
3102503
6939202
6382301
3221702
DESCRIPTION
WEIGHTSTACKLABEL
3/8 X 1” BOLT
3/8” FLANGE SPACER
3/8 X 2-3/4” BOLT
3/8” LOCK NUT
3/4” WASHER
WEIGHTPLATE
WEIGHT PLATE BUSHING 10 CT.
E-RING
QTY
1
1
2
1
1
2
15
3
1
DESCRIPTION
GUIDEROD
WEIGHTSTACK SHAFT
WEIGHT STACK SPACER
HEADPLATE
PRESS-STACK CABLE
4-1/2” PULLEY
WEIGHT STACK PIN
WEIGHT STACK CUSHION
CAP PLUG
KEY
10
11
12
13
14
15
16
17
18
PARTS LIST
• REMOVE the four 3/8” X 1” BUTTON HEAD CAP SCREWS from the bottom of the front SHROUD & rear SHROUD. Remove the
SHROUDS from the 660101 HOME GYM. See FIGURE 2.
REAR SHROUD
FRONT SHROUD
3/8” X 1” BUTTON
HEAD CAP SCREW
4

STEP 3
FIGURE 3
5
• Unscrew the threaded ends of the HEAD PLATE CABLE from the WEIGHT STACK SHAFT & the D-RING and remove HEAD
PLATE CABLE. The HEAD PLATE CABLE will be used later. See FIGURE 3. (NOTE: Remove pulleys for ease of removal.)
HEAD
PLATE
CABLE
(7041801)
D-RING
0123456
1/2 1/2 1/2 1/2 1/2 1/2

6
PRESSCABLE
(67249)
STEP4
• RemovethePRESSCABLE(67249)fromtheKEYHOLE CLEVIS
andELASTICCORD.(NOTE:TheLATorLEGEXTCABLEcan
bemovedoveroneholeontheD-RINGsotheKEYHOLECLEVIS
areevenlyspaced.)
FIGURE 4
ELASTIC
CORD
D-RING
KEYHOLE
CLEVIS
• Discardthe KEYHOLECLEVISandELASTICCORD.
FIGURE 5
STEP5
• (NOTE: If the 100101 LEG PRESS OPTION is installed proceed to STEP 6 otherwise proceed to STEP 7.)
TOPBOOM
3/8”LOCK NUT
3/8”HEXNUT
3-1/2”PULLEY
3/8”WASHER
3/8”LOCK NUT
2”PULLEY
3/8”WASHER
3/8”THREADEDROD
• Removeone3-1/2”PULLEY,one3/8”THREADED SHAFT, two3/8”WASHERS,one2” PULLEY(twoifthe 435104 is installed), one
3/8”HEXNUTandtwo3/8”LOCK NUTS from the bracket on the TOP BOOM. SeeFIGURE5.
• Discardthe3-1/2”PULLEYand the 3/8”THREADEDSHAFT.

7
STEP6
FIGURE 6
• Assemble the previously removed 2” PULLEYto the bracket on the TOP BOOM using one 3/8 X 1” BOLT (11), one previously removed
3/8”WASHER, and one previously removed 3/8” LOCK NUT. See FIGURE 6.
• (NOTE: STEP 6 is only completed if the 100101 LEG PRESS OPTION is installed otherwise proceed to STEP 7.)
• Assemblethe previously removed ELASTIC CORD over the 2” PULLEY as shown in FIGURE 6.
TOPBOOM
3/8”LOCK NUT
2”PULLEY
3/8”WASHER
3/8X 1” 11
FIGURE 7
STEP 7
• LOOSELYassemble one 4-1/2” PULLEY(6)totheTOPBOOM using one 3/8 X2-3/4”BOLT(13),two3/8”FLANGE SPACERS (12),
and one 3/8” LOCK NUT (14). See FIGURE 7.
6
12
12
14
13 3/8 X 2-3/4”
TOP BOOM

FIGURE 8
STEP8
• Discard the two 3/8 X 1/2” SPACERS.
• Remove two 2” PULLEYS to the rear bracket on the TOP BOOM using one 3/8” THREADED SHAFT, two 3/8” WASHERS, two
3/8” HEX NUTS, and two 3/8” LOCK NUTS as shown in FIGURE 8.
FIGURE 9
STEP9
• Position the elastic cords over the 2” PULLEYS as shown in FIGURE 9.
• SECURELY assemblethetwopreviouslyremoved2”PULLEYS, one previously removed 3/8”THREADED SHAFT, one previously
removed3-1/2” PULLEY, two previously removed 3/8”WASHERS,two previously removed 3/8” HEX NUTS, and two previously
removed 3/8” LOCK NUTS to the rear bracket on the TOP BOOM as shown in FIGURE 9.
8
TOPBOOM
3/8”LOCK NUT
3/8”HEXNUT
3-1/2”PULLEY
2”PULLEY
3/8”WASHER
3/8”THREADEDROD
TOPBOOM
3/8”LOCK NUT
3/8”HEXNUT
3/8X1/2”SPACER 2”PULLEY
3/8”WASHER
3/8”THREADEDROD
ELASTIC
CORD

STEP10
• Carefullyremoveanddiscardthe PRESS CABLE as shown in FIGURE 10.
PRESSCABLE
(67249)
FIGURE 10
9
0123456
1/2 1/2 1/2 1/2 1/2 1/2

10
STEP11
• Route the new PRESS-STACK CABLE (5) around the pulleys and l-brackets as shown in STEP 11. (Remove pulleys for ease of
installation.)
5
5
FIGURE 11
FIGURE 12 STEP12
PRESS-STACK
CABLE
(7032302)
PRESS-STACK
CABLE
(7032302)
5
PRESS-
STACK
CABLE
(7032302)
• To assemble the PRESS-STACK CABLE (5)
follow the cable routing as shown and use the
following steps:
• Screwthe threadedend ofthePRESS-STACKCABLE
(5)approximately1” into the endoftheSELECTOR
SHAFT of the HEAD PLATE on the WEIGHT
STACKasshowninFIGURE12.
• Routethe thread end of PRESS-STACK CABLE (5)
up and over the PULLEY in the TOP BOOM above
the WEIGHTSTACK. (Removepulley foreaseof
installation.)
• SECURELYtighten the pulley connection from the
previous step.

FIGURE 14
STEP14
• LOOSENthe bolts holding the TOP BOOM to the UPRIGHTS. Bolts will have to be removed to install GUIDE RODS (1). See
FIGURE14.
11
0123456
1/2 1/2 1/2 1/2 1/2 1/2
LOOSEN!
TOP BOOM
LOOSEN!
STEP 13
• SnaptwoWEIGHTPLATE BUSHINGS (17) each,
into the “ top” side of fifteen WEIGHT PLATES
(16) as shown in FIGURE 13.
16
17
• Slide the WEIGHT PLATE SHAFT (2) thru the
hole in the HEAD PLATE(4), and lock in place
using one 3/4” E-RING (18) as shown in
FIGURE 13.
4
xx
FIGURE 13
18

FIGURE 15
STEP15
• InserttwoGUIDERODS(1)into the BASE as shown onFIGURE15.(NOTE: LubricateGUIDERODS (1) withsiliconorteflon
sprayavailableatmosthardwarestores.)
• Slide two WEIGHT STACK SPACERS (3), two 3/4” WASHERS (15), and two WEIGHT STACK CUSHIONS (8) - IN THAT
ORDER - down over the GUIDE RODS (1).
• UsingEXTREMECAREslideallfifteenWEIGHTPLATES(16)downovertheGUIDERODS(1)ontotheWEIGHTSTACKCUSHIONS
(8). Make sure that the keyholes of the WEIGHTPLATES (16) are all facing the right way. (NOTE: If the 216101 50 LB.ADD-KIT
is purchased refer to the 216101 ASSEMBLY INSTRUCTIONS now.)
• Insert four CAP PLUGS (9) into the top and bottom ends of the GUIDE RODS (1) as shown in FIGURE 15.
• Slide the head plate assembly down over the GUIDE RODS (1) onto the weight stack.
• Attach the WEIGHT STACK LABELS (10) to the weight stack. Also slide the WEIGHT STACK PIN (7) over the HEAD PLATE
(4) as shown in FIGURE 15.
9
1
16
BASE
7
10
8
15
3
4
12
9

STEP16
FIGURE 16
13
• With the GUIDE RODS (1) securely held in the TOP BOOM. Tighten all TOP BOOM connections. (NOTE: Make sure the LAT
CABLE runs over the top of the bolts in the TOP BOOM.)
0123456
1/2 1/2 1/2 1/2 1/2 1/2
TIGHTEN! (NOTE: Make sure
LAT CABLE runs over top of
bolts in TOP BOOM.)
1
TIGHTEN!
TOP BOOM
• CAREFULLYliftortilttheTOPBOOM and insert all GUIDERODSintothebushings.SeeFIGURE16.

14
HEADPLATE
CABLE
(7041801)
STEP17 FIGURE 17
• Screw one of the threaded ends of the previously
removedHEADPLATECABLE approximately1”
into the end of the WEIGHTSTACK SHAFT. See
FIGURE17.
WEIGHTSTACK
SHAFT
STEP18
• Screw the other threaded end of the HEAD PLATE
CABLE approximately 1” into the end of the shaft
onthe D-RING.SeeFIGURE 18.
FIGURE 18
• Route the thread end of HEAD PLATE CABLE up
and over the PULLEYS in the TOP BOOM above
the WEIGHT STACK. (Remove pulleys for ease
of installation.)
• SECURELY tighten the pulleys connection from the previous step.
D-RING
HEADPLATE CABLE
(67250)
• Adjust out any slack in the two cable systems. (Refer to your 660101 instructions for the proper procedures.)

STEP19
FIGURE 19
15
REAR
SHROUD
• The rear SHROUD opening must be removed. Apply pressure to the bottom of the SHROUD where the “V” groove is and carefuly
remove the weight stack opening on the plastic SHROUD as shown in FIGURE 19.
0123456
1/2 1/2 1/2 1/2 1/2 1/2

STEP21
FIGURE 21
FIGURE 20
STEP20
• SECURELYattach the four previously removed 3/8” X 1” BUTTON HEAD CAPSCREWS from the top of the front SHROUD & rear
SHROUD.SeeFIGURE20.
3/8” X 1” BUTTON
HEAD CAP SCREW
• SECURELYattach the four previouslyremoved3/8”X 1” BUTTONHEAD CAPSCREWS fromthebottomofthe front SHROUD &rear
SHROUD.Remove theSHROUDSfromthe425103HOMEGYM. SeeFIGURE21.
REAR SHROUD
FRONT SHROUD
3/8” X 1” BUTTON
HEAD CAP SCREW
16
• The PRESS STATION and SWIVEL LOWPULLEYare now operated with the front stack and the LAT, PEC, and LEG STATION are
now operated with the rear stack.

MAINTENANCE
MODEL #________________________
SERIAL #_________________________
DATE OF PURCHASE: _____________
DEALERS NAME: _________________
DEALERS PHONE #_______________
17
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your ParaBody customer service representative
at [phone].
* Inspect equipment daily. Tighten all loose connections are replace worn parts immediately.
Failure to do so may result in serious injury
* Lubricate guide rods with a teflon based (or equivalent) lubricant on a regular basis
Thank you for purchasing the ParaBody 663 600 Second Stack Option.
Please note:
* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT
YOU MAY NEED SERVICE YOU WILLBEASKED FOR THIS INFORMATION.
REMEMBER TO FILL OUTYOUR WARRANTY REGISTRATION CARD AND
MAIL BACK.

18
NOTES:
LIMITED WARRANTY
ParaBodyextendsthe following LIMITEDWARRANTYto theoriginal owner ofthe ParaBody products.The Warranty terms applyto IN HOME USEONLY.
1. LIMITEDWARRANTYONFRAMEANDWELDS. If theframe of theParaBody productor a weldshould crackor break, itwill berepaired
or replaced by ParaBody. Terms: Lifetime – for so long as the Customer owns the ParaBody product.
2. LIMITED WARRANTYON PARTS. Ifthe followingpartsare defectivein materialor workmanship,ParaBodywill supplyreplacement parts:
all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides, roller pad
shafts, allen head bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin, plunger, spring
and knob. Terms: Lifetime – for so long as the Customer owns the ParaBody product.
3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in material or workmanship,
ParaBody will repair or replace them, at its option. Terms: Three (3) years.
4. CONDITIONSAND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person other than an authorized
ParaBody Service Center, any improper assembly, accident, or any other condition resulting from occurrences beyond the control of
ParaBody will void this Limited Warranty.
5. REPLACEMENTAND REPAIR EXPENSES. ParaBody will provide only replacement parts or repair under this warranty. The Owner is
responsiblefor allothercosts. Such costsmay include,but arenot limited to: a.labor chargesfor service,removal, repair orreinstallation
ofthe ParaBodyproduct orany componentpart; b.shipping, delivery, handlingand administrativecharges forreturning partsto ParaBody;
and c. all necessary or incidental costs related to installation of the replacement parts.
6. SHIPPING. Ifshipping bythe Ownersis deemednecessary (insole discretionofParaBody), partsshould beshipped intheir original carton
orequivalent packaging,fullyinsured withshipping chargesprepaid. ParaBody will notassume anyresponsibility foranyloss ordamage
incurredin shipping.
7. CLAIMPROCEDURES. If service onyour ParaBody productis requiredduring the warrantyperiod, pleasecontactour CustomerService
Departmentat1-800-328-9714forinstructionsregardingreturningorreplacingparts. Pleasehave availablethefollowing information: (i)the
dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product (the serial number location is called out on the final assembly
drawingincluded with yourassembly instruction); (iv)a description ofthe nature ofthe problem.
8. OWNER’S RIGHT. ThisLimitedWarrantygives youspecific legalrights. You mayalso haveother rights,whichvarydepending onlocallaw.
9. LIMITATION OF IMPLIED WARRANTIES. All implied warranties, except to the extent prohibited by applicable law, shall have no greater
duration than the warranty period set forth above. There are no warranties which extend beyond the description inthis Limited Warranty.
Because local laws do not allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.
10. DISCLAIMER. No otherexpress warranty hasbeen made orwill bemadeon behalfof ParaBody withrespect to anyParaBody product or
the operation, repair or replacement of any ParaBody product. ParaBody shall not be responsible for injury, loss of use of the ParaBody
product,inconvenience, loss ordamage topersonalproperty, whetherdirect or indirect,and incidentalorconsequential damages,sothe
above limitation or exclusion may not apply to you.

INTERNATIONALOFFICES
LifeFitnessAtlanticBV
AtlanticHeadquarters
Bijdorpplein 25-31
2992LBBarendrecht
The Netherlands
Phone: [phone]
Fax: [phone]
LifeFitness Japan
8/F, Nippon Brunswick Building
5-27-7Sendagaya
Shibuya-Ku, Tokyo 151-0051
Japan
Phone: [phone]
Fax:[phone]
LifeFitness(UK) Ltd.
QueenAdelaide
Ely,Cambs CB7 4UB
United Kingdom
Phone CSS: [phone]
Fax CSS: [phone]
LifeFitnessBenelux N.V.
Bijdorpplein 25-31
2992LBBarendrecht
The Netherlands
Phone: [phone]
Fax: [phone]
LifeFitness
14150 Sunfish Lake Blvd. Ramsey Minnesota, 55303 U.S.A.
Tel: [phone] Fax: [phone]
800.328.9714 (Toll-free within the U.S. and Canada)
www.parabody.com
19
LifeFitnessEUROPE GmbH
Siemensstrasse 3
85716Unterschleissheim
Germany
Phone: [phone]
Fax: [phone]
LifeFitness Italia S.R.L.
Via Elvas 92
39042Bressanone
Italy
Phone: [phone]
Fax: [phone]
LifeFitnessAsiaPacific Limited
Room 2610, MiramarTower
132 Nathan Road,Tsimshatsui
Kowloon, Hong Kong
Phone: [phone]
Fax: [phone]
LifeFitnessDoBrazil
Al. Rio Negro, 433-Predio 2-Sala 2
3ºandar (Confab)
Aplhaville-Barueri-Sao Paulo
CEP: 06454-904
Brazil
Phone:[phone]
Fax:[phone]