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Parker Greer BA Series Guide

157 Parker Hannifin Corporation
Hydraulic Accumulator Division
Rockford, Illinois USA
Catalog HY10-1630/US Hydraulic Accumulators
Maintenance Instructions
General
Information
Bladder Accumulators
BLADDER PRODUCTS
Series“BA”
Bladder Accumulators
Installation
All accumulators shipped from the factory will be
precharged to a nominal pressure in order to seat the
poppet valve on the hydraulic port. In this case the
precharge will not be listed on the label. However, in
some cases they will be shipped with a nitrogen
charge, the value of which will be marked on the label/
nameplate.
Keep the hydraulic port covered to keep out foreign
material until ready to make the hydraulic connec-
tions.
The accumulator should be mounted within 25° of
vertical with the hydraulic port on the bottom. It should
also be rigidly mounted using appropriate mounting
hardware, which is shown in
the Accumulator Accessories section of this catalog.
The hydraulic circuit, which contains a connection to
the accumulator, should be designed so that it auto-
matically discharges all hydraulic fluid from the
accumulator when the equipment is turned off.
■10 Cu. In. through 40 Gallons
■3,000 and 5,000 psi Standard
■Bottom and Conventional
Top Repairable
158 Parker Hannifin Corporation
Hydraulic Accumulator Division
Rockford, Illinois USA
Catalog HY10-1630/US Hydraulic Accumulators
Maintenance InstructionsBladder Accumulators
Pre-Charging
Use only an inert gas such as nitrogen
for precharging piston
accumulators. Do not use oxygen or shop air.
If water pumped nitrogen is not available, oil-pumped nitrogen
may be used. (C.G.A.Standards: Nitrogen gas bottles for water
pumped nitrogen has a right-hand valve thread which requires
charging and gauging assembly †144595XX00 for units up to
3000 psi. Oil-pumped nitrogen requires a left-handed valve thread
(use †144596XX00).
It is recommended to use charging and gauging assembly as
shown in Figure 1 (Part †144595XX00, right-hand thread;Part
†144596XX00, left-hand thread), and in Figure 4 Part
†0871XX0000 for 1-15 gallon & Part †087102XX00 for 10-150 cu.
in.accumulator rated for 3,000 psi or less.For accumulators rated
for 5,000 psi, as well as the 25-40 gallon, 3,000 psi accumulators,
use assembly shown in Figure 6 (Part †144912XX00).If other
equipment is used, make sure it is compatible with the gas valve
assembly and nitrogen source.All components must be rated for a
pressure at least as high as the nitrogen source.
It is strongly
recommended that the nitrogen bottle used have a high
pressure regulator.
Make sure nitrogen supply is shut off. Attach hose to nitrogen
bottle.If accumulator has a gas valve as shown in Figure 8A or
8B, follow steps A through L and skip steps F and J.If accumula-
tor has a gas valve as shown in Figure 9, follow steps A through L
and skip steps E and I.
Accumulators having gas valve per Figure 8Aor8B
(A) Remove gas valve guard and gas valve cap.
(B) Back gas chuck “T” handle all the way out (counterclockwise)
before attaching charging assembly to accumulator gas valve.
(C) Close bleed valve.
(D) Making sure not to loop or twist the hose, attach swivel nut to
gas valve and tighten (10-15 in.lb.) (11.5-17cm kg).
NOTE: For top repairable units having valves as shown in Figure
8B, a valve extension as shown in Figure 3 must be attached
to the gas valve after removing valve cap.
(E) Turn gas chuck “T”handle until the gauge starts showing the
pressure in the accumulator. Do not turn the “T”handle all the
way down, as it will damage the valve core.
(F)
For gas valves as shown in Figure 9,
hold gas valve at point
“C”with one (1) wrench while unscrewing hexnut at point “D”
with a second wrench. This will open the poppet inside the
gas valve. Note:Three (3) turns will fully open the valve.
(G)Crack open nitrogen bottle or regulator valve and
slowly
fill
accumulator. Caution:If the precharge is not done slowly, the
bladder may suffer permanent damage. Shut off when gauge
indicates 100 psi above desired precharge. (Note:It is
recommended that precharge pressure be at least 25%of
maximum system pressure.) Damage to bladder may occur if
this ratio is not maintained or exceeded. For shock suppres-
sion applications, precharge is usually set at about 65%of
system pressure. When the accumulator is used to supple-
ment pump flow, auxiliary power supply or leakage compensa-
tion, precharge is usually set at approximately 90%of
minimum system pressure.
(H) Let the precharge set for 10 to 15 minutes. This will allow the
gas temperature to stabilize. If the desired precharge is
exceeded, close nitrogen bottle valve, then slowly open bleed
valve. Do not reduce precharge by depressing valve core with
a foreign object. High pressure may rupture rubber valve seat.
FIGURE5
PART #087101XX00 (1-15 GAL.)
PART #087103XX00 (10-150 CU.IN.)
FIGURE4
PART #087100XX00 (1-15 GAL.)
PART #087102XX00 (10-150 CU.IN.)
FIGURE2
PART #144595XX00
(I) When finished precharging accumulator, turn “T”handle all the
way out on gas chuck, then open bleed valve.
(J)
For gas valves as shown in Figure 9
,with a wrench, tighten
hexnut at point “D” to close internal poppet (5-8 ft. lbs.) (5.7-
9.2 cm kg).
(K) Hold gas valve to keep from turning, loosen swivel nut,
remove assembly. Check for precharge leak using a common
leak reactant.
(L) Replace gas valve cap (10-15 in.lbs.) (11.5-17 cm kg) and
valve guard. (Gas valve cap serves as a secondary seal.)
CANBEUSED ON 3,000 PSI
BOTTOMREPAIRABLE BLADDERACCUMULATORS
CANBEUSED ON BOTTOMANDTOPREPAIRABLE 3,000 PSI ACCUMULATORS
FIGURE1
PART #085122XX00
FIGURE3
VALVE EXTENSION P.N. 085434 0000 FOR USE ON CONVENTIONAL
TOPREPAIRABLE UNITS IN CONJUNCTION WITH FIGURES 1 OR 2
†“XX” Denotes to gauge pressure
159 Parker Hannifin Corporation
Hydraulic Accumulator Division
Rockford, Illinois USA
Catalog HY10-1630/US Hydraulic Accumulators
Maintenance Instructions
General
Information
Bladder Accumulators
FIGURE6
PART #870810 XX00 FIGURE7
PART #871372 XX00
Part Number Valve Extension for 3000 PSI
085434 XX00 Contains extension and valve core.
25-40GALLON 3000 PSI AND ALL 5000 PSI UNITS
Part Number Charging and Gauging Assemblyfor 25-40 Gal. 3000 &5000 PSI
870810 XX00 Charging and Gauging Assembly consists of10'charging hose with
standard right-hand thread nitrogen fittings (1.035-14 NGO female)
adapter incorporating gas valve bleeder valve and gas chuck
(less gauge).
Part Number Gauging Assemblyfor 5000 PSI
871372 XX00 Gauging device consisting of adapter incorporating gas valve
bleeder valve and gas chuck (less gauge).
FIGURE8AFIGURE8BFIGURE9
3000 PSIVALVES 5000 PSIVALVES
For accumulators rated for 5000 psi, use gaging assembly in Figure
7(Part#871372XX00) and follow steps 8 through 14.
3000 PSI RATED UNITS
(1) Remove gas valve guard and gas valve cap.(For top repairable
unit connect valve extension Part #085434XX00) as shown in
Figure 3 and tighten with wrench.
(2) Close bleed valve and turn “T”handle all the way out.
(3a) Attach gauging assembly to gas valve or to gas valve extension
and tighten swivel nut (10-15 in.lb.) (11.5-17 cm kg), when using
gauging assembly in Figure 1.
(3b) Install gas valve o-ring on the gas valve, and attach gauging
assembly to valve stem.Tighten assembly (25-30 in.lb.) (29-35
cm kg) when using gauging assembly in Figure 4.
(4) Turn “T”handle all the way down, which will depress core in gas
valve and check pressure.
(5) To remove gauging assembly, turn “T” handle all the way out and
then open bleeder valve.
(6) Hold gas valve from turning, loosen swivel nut and remove
assembly.
(7) If necessary, remove valve extension, then install cap on gas
valve (10-15 in.lb.) (11.5-17 cm kg) and valve guard.
25-40 GALLON 3000 PSI AND 5000 PSI RATED UNITS EQUIPPED
WITH MS GASVALVE AS SHOWN INFIGURE9.
(8) Remove gas valve guard and gas valve cap.
(9) Close bleed valve.
(10) Attach gauging assembly to gas valve and tighten swivel
nut (10-15 in.lb.) (11.5-17 cm kg).
(11) Referring to Figure 9, hold gas valve at point “C” with one (1)
wrench while unscrewing hexnut at point “D”with a second
wrench.This will open the poppet inside the gas valve.Note, four
(4) turns will fully open poppet.Check pre-charge pressure.
(12) With wrench, tighten hexnut at point “D”to close internal
poppet (10-15 in. lb.) (11.5-17 cm kg).
(13) Hold gas valve at point“C” with a wrench and remove
swivel nut assembly.
(14) Replace cap on gas valve (10-15 in.lb.) (11.5-17 cm kg) and
install gas valve guard.
Removal of Accumulator From
Hydraulic System
Shut equipment down and make certain that hydraulic pressure at the
accumulator is at zero.
Remove gas valve guard and gas valve cap.
3000 PSI RATED UNITS
Accumulators rated for 3000 psi will have a gas valve as shown in
Figure 8A or 8B.For these units, attach gaging assembly (Part
#085122XX00) or (Part #087103XX00)for 10 - 150 cubic inch, and
(Part #087101XX00) for 1-15 gallon.
Open bleed valve and release all the gas pressure.Detach gauging
assembly and, using valve core removing tool (Part #582441XX00),
remove valve core.
Remove accumulator from hydraulic system.
25-40 GALLON 3000 PSI AND 5000 PSI RATED UNITS EQUIPPED
WITH MS GASVALVE AS SHOWN INFIGURE9.
Accumulators rated for 5000 psi will have a gas valve as shown in
Figure 9. For these units, after removing valve cap, hold valve at point
“C” with one (1) wrench while unscrewing hexnut at point “D” with a
second wrench until gas begins to escape through the top of the valve.
Wait until all the gas pressure has been released.
(Caution:Keep face away from gas valve as the high pressure nitrogen
is discharging.)
Remove accumulator from hydraulic system.
Part Number Gauging Assemblyfor 3000 PSI Bottom Repairable
085122 XX00 Gauging device consisting of adapter incorporating gas valve
bleeder valve and gas chuck including gauge.
Part Number Charging and Gauging Assembly
for 3000 PSI Bottom &Top Repairable
087102 XX00 Charging and Gauging Assembly consists of10'charging hose with
(10-150 cu. in.) standard right-hand thread nitrogen fittings adapter incorporating
087100 XX00 gas valve bleeder valve and gas chuck (less gauge).
(1-15 gal.)
Maintenance
Little maintenance is required for a bladder accumulator.If there is
external leakage, tighten all connections.If leakage continues, remove
accumulator from system and replace faulty components.
After original installation, check pre-charge once during first week to
see that no leak has developed.Thereafter, check pre-charge monthly.
Check pre-charge if the system is acting sluggish.If pre-charge is low,
check gas valve for leakage and recharge.
If there is no gas in bladder and fluid appears at gas valve, unit must
be removed and bladder replaced.
Pre-charge Checking Procedure
Using appropriate valve in the hydraulic system, discharge all oil from
accumulator.
For accumulators rated for 3000 psi, either use gaging assembly in
Figure 2 (Part #085122XX00) or gaging assembly in Figure 5 (Part
#087101XX00) and follow Steps 1 through 7.
Part Number Charging and Gauging Assemblyfor 3000 PSI Bottom Repairable
144595 XX00 Charging and Gauging Assembly consists of10'charging hose with
(Std) standard right-hand thread nitrogen fittings adapter incorporating
(Right Hand) gas valve bleeder valve and gas chuck (less gauge).For left-hand
thread nitrogen bottle fitting specify part number 144596 XX00.
Part Number Gauging Assemblyfor 3000 PSI Top Repairable
087103 0XX00 Gauging device consisting of adapter incorporating gas valve
(10-150 cu. in.) bleeder valve and gas chuck (less gauge).
087101 0XX00
(1 - 15 gal.)
160 Parker Hannifin Corporation
Hydraulic Accumulator Division
Rockford, Illinois USA
Catalog HY10-1630/US Hydraulic Accumulators
Maintenance InstructionsBladder Accumulators
Disassemblyof
Bottom Repairable
Accumulators
Figure 1. Once the
accumulator has been
removed from the equipment,
the accumulator body should
be secured in a vise, prefer-
ably a chain vise.If a standard
jaw vise is used, brass inserts
should be used to protect the
accumulator hydraulic port
assembly from damage.Clamp
on wrench flats only when
using a jaw vise to prevent
accumulator from turning.
Figure 2.Remove bleeder
plug (if the accumulator is
equipped with one) on
hydraulic port assembly. Using
a spanner wrench, remove
lock nut from the hydraulic port
assembly;use an adjustable
wrench on the flats located on
the port assembly to prevent
port assembly from rotating.
Figure 3. Remove spacer,
then push the hydraulic port
assembly into the shell prior to
Step 4.
Figure 4. Insert hand into the
accumulator shell and remove
the o-ring backup, o-ring,
metal
backup. Seperate the anti-
extrusion ring from the
hydraulic port. Fold anti-
extrusion ring to enable
removal of anti-extrusion ring
from shell.
Figure 5. Remove hydraulic
port plug from accumulator
shell.
Figure 6.Remove jam nut
from bladder valve stem.
Secure valve stem from
twisting with an appropriate
wrench applied to the valve
stem flats.
Figure 7.Fold bladder and pull
out of accumulator shell.A
slight twisting motion while
pulling on the bladder reduces
effort required to remove
bladder from shell.If bladder is
slippery, hold with a cloth.
Clean &Inspect
Cleaning:All metal parts
should be cleaned with a
cleaning agent. Seals and
soft parts should be wiped clean.
Bladder:Inflate bladder to normal size.Wash bladder with
a soap solution. If soap solution bubbles, discard bladder. After
testing, deflate bladder immediately.
Disassemblyof Conventional
Top-Repairable Accumulators
The conventional top-
repairable accumulator
uses a gas-end adapter
which is retained in the
shell with an anti-extrusion
ring exactly like those
used in port assemblies
(see Figure 10).
1. Make sure the gas
is relieved from the
accumulator.
(See Removal of
Accumulator from System).
2. Remove jam nut from bladder gas valve stem using a
1-5/16"socket wrench.
Hydraulic Port:Inspect assembly for damage; check the
poppet plunger to see that it spins freely and functions properly.
In cases where the accumulator is used with water, check
assembly for rust and/or defective plating. If rust is detected,
clean with commercial rust remover. If parts are pitted, replace
with new components.If protective plating is damaged, replace
with new components.
Seals:Check anti-extrusion ring and soft seals for damage and
wear; replace all worn or damaged seals with original equip-
ment seals from the Hydraulic Accumulator Division.
Shell:After shell has been cleaned with a cleansing agent,
check the inside and outside of shell.Special attention should
be given to the area where the gas valve and hydraulic assem-
bly pass through the shell.Any nicks or damages in this area
could destroy the accumulator bladder or damge new seals.If
this area is pitted consult factory.
Bladder Assemblyin Bottom Repairable
Accumulators
1. After shell has been cleaned and inspected, replace
accumulator shell in vise or on table.
2. Spray the inside of the accumulator shell with approximately
10%of the accumulator volume with clean system fluid to
lubricate and cushion bladder. Make sure the entire internal
of the shell is lubricated.
3. With all gas completely
exhausted from bladder,
collapse bladder and fold
longitudinally in a compact
roll.
4. Figure 8.Insert the bladder
pull rod through the valve
stem opening and through
the shell fluid port; attach
the bladder pull rod to the
bladder valve stem.
5. With one hand, pull the
bladder pull rod while
feeding the bladder into the
shell with the other hand.
Slight twisting of bladder will
assist in this insertion.
6. Figure 9.Once the bladder valve stem has been pulled
through the valve stem opening in the shell, install the valve
stem nut by hand. Once the valve stem nut is in place,
remove the bladder pull rod.
GAS END
ADAPTER PROTECTIVE
CAP
1-5/16"HEX NUT
OUTER
LOCKNUT
ANTI-
EXTRUSION
RING
FIGURE10
FIGURE1
FIGURE2
FIGURE3
FIGURE4
FIGURE5
FIGURE6
FIGURE7
FIGURE8
FIGURE9
161 Parker Hannifin Corporation
Hydraulic Accumulator Division
Rockford, Illinois USA
Catalog HY10-1630/US Hydraulic Accumulators
Maintenance Instructions
General
Information
Bladder Accumulators
Hydraulic Port AssemblyInstallation
1. Holding the hydraulic port assembly by the threaded end,
insert the poppet end into the shell fluid port. Lay complete
assembly inside shell.
2. Figure 11. Fold anti-
extrusion ring to enable
insertion into the shell.
Once the anti-extrusion
ring has cleared the fluid
port opening, place the
anti-extrusion ring on the
poppet assembly with the
steel collar facing toward
the shell fluid port.
3. Pull the threaded end of the
port assembly through the
shell fluid port until it seats
solidly into position on the
shell fluid port opening.
4. Figure 12.With port
assembly firmly in place,
install valve core into the
bladder stem. Slowly
pressurize the bladder,
using dry nitrogen with
sufficient pressure
(approximately 40-50 psi)
to hold poppet assembly
in place so both hands are
free to continue with
assembly.
5. Figure 13. Install metal
backup washer over
hydraulic port assembly and
push into the shell fluid port
to bottom it out on anti-
extrusion ring.
6. Install o-ring over hydraulic
port assembly and push it
into the shell fluid port until
it has bottomed out against
washer.
CAUTION: Do not twist o-
ring.
7. Install o-ring backup over
hydraulic port assembly and
push until it bottoms against
o-ring (1-40 gallon sizes
and 5K only).
8. Insert spacer with the smaller diameter of the shoulder
facing the accumulator shell.
9. Figure 14. Install the lock-nut on the hydraulic port assem-
bly and tighten securely.This will squeeze the o-ring into
position.Use appropriate wrench on flats of port assembly
to insure the unit does not turn.
10. Thread bleeder plug into the hydraulic port assembly.
11. Position accumulator so that fluid (same fluid as used in the
system) can be poured into the accumulator (add approx-
imately 10%of the accumulator capacity).This fluid will act
as a cushion when the accumulator is pre-charged with
gas.
12. Pre-charge accumulator to desired pressure. See pre-
charge instructions. Install accumulator on machine.
FIGURE11
FIGURE12
FIGURE13
FIGURE14
Clean &Inspect
Cleaning:All metal parts should be cleaned with a cleaning
agent.Seals and soft parts should be wiped clean.
Bladder:Inflate bladder to normal size. Wash bladder with a
soap solution.If soap solution bubbles, discard bladder. After
testing, deflate bladder immediately.
Hydraulic Port:Inspect assembly for damage; check the
poppet plunger to see that it spins freely and functions properly.
In cases where the accumulator is used with water, check
assembly for rust and/or defective plating.If rust is detected,
clean with commercial rust remover. If parts are pitted, replace
with new components.If protective plating is damaged, replace
with new components.
Seals:Check anti-extrusion ring and soft seals for damage and
wear; replace all worn or damaged seals with original equip-
ment seals from the Accumulator Division.
Shell:After shell has been cleaned with a cleansing agent,
check the inside and outside of shell.Special attention should
be given to the area where the gas valve and hydraulic assem-
bly pass through the shell.Any nicks or damages in this area
could destroy the accumulator bladder or damage new seals.If
these areas are pitted, consult factory.
Bladder Assemblyin Conventional
Top-Repairable Accumulators
1. Spray the inside of the accumulator shell with a liberal
amount of clean system hydraulic fluid to lubricate and
cushion the bladder. Make sure the entire internal surface of
the shell is lubricated.
2. With all air completely exhausted from bladder, collapse
bladder and fold longitudinally in a compact roll.
3. Install the gas end adapter on the bladder and secure with
jam nut.
4. Insert bladder into accumulator shell.
5. Insert gas end adapter.
6. Fold anti-extrusion ring and place inside accumulator.
7. Reaching inside the accumulator, insert the gas end adapter
through the anti-extrusion ring and pull into place.The steel
surface on anti-extrusion ring should face outward.
8. Holding the gas end adapter in place, fill accumulator with
approximately 50 PSI nitrogen.This will hold the gas end
adapter in place.
9. Install the metal backup, o-ring and o-ring backup.
10. Install the outer spacer.
11. Install the outer locknut.
3. Using a spanner wrench, remove outer lock nut on the gas
end adapter.
4. Push the gas end adapter complete with the bladder into the
shell.
5. Insert hand into accumulator, remove the o-ring back-up,
o-ring and metal back-up. Separate the anti-extrusion ring
from the gas end adapter.
6. Fold the anti-extrusion ring and remove from shell.
See Figure 4.
7. Remove gas end adapter from shell.
8. Remove bladder from shell.
NOTE: Conventional top repairable accumulators may
be repaired by removing the bladder from either the
hydraulic end or the gas end of the accumulator.
162 Parker Hannifin Corporation
Hydraulic Accumulator Division
Rockford, Illinois USA
Catalog HY10-1630/US Hydraulic Accumulators
Maintenance Instructions
Accumulator Parts
Description
1
5
4
3
1
22
1
26
25
3
4
5
6
2
24
15
20
18
19
1
14
11
26
25
7
5
6
2
30
28
1
26
25
7
5
6
2
1
26
25
7
5
6
2
24
15
20
18
19
1
14
11
26
25
3
4
5
6
Bladder Accumulators
Protective Cap 14 ft.lbs.
Lock Nut (Jam) 56 ft.lbs.
Valve Core 3-4 in.lbs.
Bleeder Plug 10 ft. lbs.
Lock Nut Outer (1 qt.) 73 ft.lbs.
Lock Nut Outer (1 gal.) 200 ft.lbs.
Lock Nut Outer (21/2-15 g.) 275 ft.lbs.
GasValve Cap 10-15 in.lbs.
Item No. Description
1 Shell
2 Bladder
3 O-ring
4Valve Core
5 Lock Nut (Jam)
6 Protective Cap
7Valve Cap
11 Lock Nut Outer
14 Spacer
15 Anti-Extrusion Ring Ass’y.
18 O-ring
19 O-ring Back-up
20 O-ring Back-up Metal
24 Top Adapter
25 GasValve
26 O-ring (Gas Valve)
28 Back-up Washer (Stem)
30 O-ring (Stem)
Suggested Approximate
TorqueValues
Bladder AssemblyPart Numbers
FIGUREA
3000 PSI
10 CI -150 CI
FIGUREB
3000 PSI
1-15 GALLON
FIGUREF
5000 PSI
FIGUREE
5000 PSI
2"VALVE STEM
FIGURED
5000 PSI
CONVENTIONAL
TOPREPAIRABLE
FIGUREC
3000 PSI
CONVENTIONAL
TOPREPAIRABLE
† Contains items
3, 4, 25 & 26.
▲
Contains items
7, 25 & 26.
SealType
Buna-Nitrile ButylFluorocarbon EPR Hydrin
Size Pressure -01 -06-28 -08-04
10 -150 C.I. 3000 PSI NA NA NA NA NA
1-15 Gal.† 3000 PSI L074210001 L074210003 L074210005 L074210007 L074210009
25-40 Gal.▲3000 PSI L074400001 L074400003 L074400005 L074400007 L074400009
1-15 Gal.▲5000 PSI L074400001 L074400003 L074400005 L074400007 L074400009
GasValve AssemblyPart Numbers
SealType
Accumulator - 01 - 03 - 04 - 06-08-28
SizeNitrile
(NBR)
HiTemp
(NBR)
Hydrin ButylEPR Fluorocarbon
3000 PSI - Standard - Ref.Figures A,B &C. Contains Items 2,3,4,18,19,20,25& 26*
10 Cu. In. 702900 702901 702902 702903 702904 702906
1 Pt. 702914 702915 702916 702917 702918 702920
1Qt.** 702928 702929 702930 702931 702932 702934
150 Cu. In. 702942 702943 702944 702945 702946 702948
1 Gal.*** 702956 702957 702958 702959 702960 702962
2 1/2 Gal. 702970 702971 702972 702973 702974 702976
5 Gal. 702984 702985 702986 702987 702988 702990
10 Gal. 702998 702999 703000 703001 703002 703004
11 Gal. 703012 703013 703014 703015 703016 703018
15 Gal. 703026 703027 703028 703029 703030 703032
25 Gal. 703340 704007 704008 704009 703341 703342
40 Gal. 703346 704013 704014 704015 703347 703348
5000 PSI - Ref. Figure Dand contains Items 2,7,25&26
2 1/2 Gal. 0870445025 C.F. 0870465025 0870455025 0870475025 0870465025
5 Gal. 0870445050 C.F. 0870465050 0870455050 0870475050 0870465050
10 Gal. 0870445100 C.F. 0870465100 0870455100 0870475100 0870465100
15 Gal. 0870445150 C.F. 0870465150 0870455150 0870475150 0870465150
5000 PSI - 2"Valve Stem Ref. Figure EContains Items 2,7,25,26,28 & 30
1 Gal.
7/8"∅Stem 8706135010 8706185010 8706175010 8706145010 8706145010 8706155010
1 Gal.
1"∅Stem 704060 704061 704062 704063 704064 704066
2 1/2 Gal. 706000 706001 706002 706003 706004 706006
5 Gal. 706010 706011 706012 706013 706014 706016
10 Gal. 706020 706021 706022 706023 706024 706026
15 Gal. 707030 706031 706032 706033 706034 706036
5000 PSI - Ref. Figure FContains Items 2,7,25&26
2 1/2 Gal. 0850695025 0870435025 0856665025 0850705025 0851055025 0851045025
5 Gal. 0850695050 0870435050 0856665050 0850705050 0851055050 0851045050
10 Gal. 0850695100 0870435100 0856665100 0850705100 0851055100 0851045100
15 Gal. 0850695150 0870435150 0856665150 0850705150 0851055150 0851045150
*See page164 for items 18-20. C.F.=Consult Factory
**Contains items 2,3,&4asshowninFigure A. ***Contains items 2,3,4,18,19,25 & 26.
163 Parker Hannifin Corporation
Hydraulic Accumulator Division
Rockford, Illinois USA
Catalog HY10-1630/US Hydraulic Accumulators
Maintenance Instructions
General
Information
Protective Cap 14 ft.lbs.
Lock Nut (Jam) 56 ft.lbs.
Valve Core 3-4 in.lbs.
Bleeder Plug 10 ft. lbs.
Lock Nut Outer (1 qt.) 73 ft.lbs.
Lock Nut Outer (1 gal.) 200 ft.lbs.
Lock Nut Outer (21/2-15 g.) 275 ft.lbs.
GasValve Cap 10-15 in.lbs.
Item No. Description
1 Shell
2 Bladder
3 O-ring
4Valve Core
5 Lock Nut (Jam)
6 Protective Cap
7Valve Cap
11 Lock Nut Outer
14 Spacer
15 Anti-Extrusion Ring Ass’y.
18 O-ring
19 O-ring Back-up
20 O-ring Back-up Metal
24 Top Adapter
25 GasValve
26 O-ring (Gas Valve)
28 Back-up Washer (Stem)
30 O-ring (Stem)
Suggested Approximate
TorqueValues
SealType
Bladder AssemblyPart Numbers
FIGUREA
3000 PSI
10 CI -150 CI
FIGUREB
3000 PSI
1-15 GALLON
FIGUREF
5000 PSI
† Contains items
3, 4, 25 & 26.
▲
Contains items
7, 25 & 26.
FIGUREE
5000 PSI
2" VALVE STEM
FIGURED
5000 PSI
CONVENTIONAL
TOPREPAIRABLE
FIGUREC
3000 PSI
CONVENTIONAL
TOPREPAIRABLE
Accumulator Parts
Description
1
5
4
3
1
22
1
26
25
3
4
5
6
2
24
15
20
18
19
1
14
11
26
25
7
5
6
2
30
28
1
26
25
7
5
6
2
1
26
25
7
5
6
2
24
15
20
18
19
1
14
11
26
25
3
4
5
6
Bladder Accumulators (Parker)
SealType
Buna-Nitrile ButylFluorocarbon EPR Hydrin
Size Pressure -01 -06-28 -08-04
10 - 150 C.I. 3000 PSI NA NA NA NA NA
1-15 Gal.† 3000 PSI L074210001 L074210003 L074210005 L074210007 L074210009
25-40 Gal.▲3000 PSI L074400001 L074400003 L074400005 L074400007 L074400009
1-15 Gal.▲5000 PSI L074400001 L074400003 L074400005 L074400007 L074400009
NOTE: Items shaded in gray will be phased out. *See following page for items 18-20.
**Contains items 2,3&4asshowninFigure A. ***Contains items 2, 3, 4, 18, 19, 25 & 26.
GasValve AssemblyPart Numbers
Accumulator LowTemp.
SizeBuna ButylFluorocarbon EPR Nitrile
3000 PSI – Standard – Ref.Figures A, B &C. Contains items 2,3,4,18,19,20, 25& 26*
10 C.I. 0850693CI0 0850703CI0 0851043CI0 0851053CI0 0856663C10
1 pt. 0850693001 0850703001 0851043001 0851053001 0856663001
1 qt.** 0850693002 0850703002 0851043002 0851053002 0856663002
150 C.I. 0850693006 0850703006 0851043006 0851053006 0856663006
1 Gal.*** 0850693010 0850703010 0851043010 0851053010 0856663010
21/2Gal. 0850693025 0850703025 0851043025 0851053025 0856663025
5 Gal. 0850693050 0850703050 0851043050 0851053050 0856663050
10 Gal. 0850693100 0850703100 0851043100 0851053100 0856663100
11 Gal. 0850693110 0850703110 0851043110 0851053110 0856663110
15 Gal. 0850693150 0850703150 0851043150 0851053150 0856663150
25 Gal. 0850693250 0850703250 0851043250 0851053250 0856663250
40 Gal. 0850693400 0850703400 0851043400 0851053400 0856663400
5000 PSI—Ref. Figure Dand contains items 2,7,25, &26
2½ Gal. 0870445025 0870455025 0870465025 0870475025 0870485025
5 Gal. 0870445050 0870455050 0870465050 0870475050 0870485050
10 Gal. 0870445100 0870455100 0870465100 0870475100 0870485100
15 Gal. 0870445150 0870455150 0870465150 0870467150 0870487150
5000 PSI — 2"Valve Stem Ref. Figure EContains Items 2,7,25, 26,28&30
1 Gal. 0850695010 0850705010 0851045010 0851055010 0856665010
21/2Gal. 0861905025 0861915025 0861925025 0861935025 0861945025
5 Gal. 0861905050 0861915050 0861925050 0861935050 0861945050
10 Gal. 0861905100 0861915100 0861925100 0861935100 0861945100
15 Gal. 0861905150 0861915150 0861925150 0861935150 0861945150
5000 PSI — Ref. Figure FContains Items 2,7,25&26
21/2Gal. 0850695025 0850705025 0851045025 0851055025 0856665025
5 Gal. 0850695050 0850705050 0851045050 0851055050 0856665050
10 Gal. 0850695100 0850705100 0851045100 0851055100 0856665100
15 Gal. 0850695150 0850705150 0851045150 0851055150 0856665150
164 Parker Hannifin Corporation
Hydraulic Accumulator Division
Rockford, Illinois USA
Catalog HY10-1630/US Hydraulic Accumulators
Maintenance InstructionsBladder Accumulators
Item No. Description
1 Shell
8*Oil Port Assembly
9** Poppet & Plug Assembly
10 Oil Port (Machined)
11 Lock Nut Outer
12 Valve Poppet
13 Piston Poppet
14 Spacer
15 Anti-Extrusion Ring Assembly
16 Elastic Stop Nut
17 Spring Poppet
18 O-ring
19 O-ring Back-up
20 O-ring Back-up Metal
22*** Bleeder Plug
23 Dust Cap Oil Port
27 O-Ring (SAE Bleed Plug)
Accumulator Parts Description
Accumulator RepairTools
1. Bladder Pull Rods—(Bladder Type Accumulator)
Pull Rods are available in single or multiple
lengths for different size accumulators.The pull
rods attach to the gas valve of the bladder for
ease of assembly into shell during reassembly.
2. CoreTool—The core tool is used to remove and
reinstall the valve core.It is also used to ream
valve seat and repair threads.
3. SpannerWrench—Fits all standard size bladder
accumulators.Used to remove hydraulic poppet
assembly from accumulator shell.
Accumulator Accessories
Description Part No.
Pull Rod (1 Qt-21/2Gal) 085109 0250
Pull Rod (5 Gal) 085109 0500
Pull Rod (10-11 Gal) 085109 1000
Pull Rod (15 Gal) 085109 1500
Core RepairTool 582441 0000
Core InstallationTool 300987
SpannerWrench 085110 0000
Port &
Accumulator -01 -04 -06-08-28 Poppet
Size Port Buna-Nitrile Hydrin ButylEPR Fluorocarbon Assemblies
10 Cu. In. 3/4"NPT - Male L076741*01 L076749*01 L076743*01 L076747*01 L076745*01 L076740*01
10 Cu. In. SAE #8 L076741*02 L076749*02 L076743*02 L076747*02 L076745*02 L076740*02
1Pt.-Qt. 3/4"NPT L075031*01 L075039*01 L075033*01 L075037*01 L075035*01 L075030*01
1Pt.-Qt. SAE #12 L075031*02 L075039*02 L075033*02 L075037*02 L075035*02 L075030*02
150 Cu. In. 1"NPT L074151*01 L074159*01 L074153*01 L074157*01 L074155*01 L074350*01
150 Cu. In. SAE #16 L074151*02 L074159*02 L074153*02 L074157*02 L074155*02 L074350*02
1 Gal. 11/4"NPT L074161*01 L074169*01 L074163*01 L074167*01 L074165*01 L074360*01
1 Gal. SAE #20 L074161*02 L074169*02 L074163*02 L074167*02 L074165*02 L074360*02
1 Gal. 11/4"SAE Split Flange L074161*03 L074169*03 L074163*03 L074167*03 L074165*03 L074360*03
21/2- 15 Gal. 2"NPT L074171*01 L074179*01 L074173*01 L074177*01 L074175*01 L074370*01
21/2- 15 Gal. SAE #24 L074171*02 L074179*02 L074173*02 L074177*02 L074175*02 L074370*02
21/2- 15 Gal. 2"SAE Split Flange L074171*03 L074179*03 L074173*03 L074177*03 L074175*03 L074370*03
21/2- 15 Gal. 11/4"NPT L074171*04 L074179*04 L074173*04 L074177*04 L074175*04 L074370*04
Oil Port AssemblyPart Numbers
3000 PSI Accumulators SealType
*=“0” (Std.) Oil Service *=“S”Water/Chem.Service
*Oil Port Assembly contains items 10
through 23.
** Port & Poppet Assembly contains
items10,12,13,16,17,22&23.
*** Bleeder Plug for SAE straight thread
port assemblies will also contain an
o-ring (Item 27).

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