Parker Daedal 412T01LXR User manual

Manual No. 100-5322-01
Rev. 3
412LXR Series
Product Manual
Effective: October 1, 2009
Supersedes: February 23, 2007
Electromechanical
Positioning Systems
Automation
Daedal

412LXR Series Product Manual
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Important User Information
The information in the product manual, including any apparatus, methods, techniques, and concepts
described herein, are the proprietary property of Parker Hannifin Corporation, Daedal Division or its
licensors, and may not be copied, disclosed, or used for any purpose not expressly authorized by the
owner thereof.
Since Parker Hannifin Corporation, Daedal Division constantly strives to improve all of its products, we
reserve the right to change this product manual and equipment mentioned therein at any time without
notice.
For assistance contact:
Parker Hannifin Corporation
Daedal Division
1140 Sandy Hill Road
Irwin, PA 15642
Phone: [phone]
800/245-6903
Fax: [phone]
E-mail:[email protected]
Web site: www.daedalpositioning.com

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412LXR Series Product Manual
Table of Contents
REVISION NOTES........................................................................................................................................................................4
CHAPTER 1 - INTRODUCTION ................................................................................................................................................... 5
P RODUCT D ESCRIPTION ................................................................................................................................................................5
U NPACKING .................................................................................................................................................................................5
R ETURN I NFORMATION ..................................................................................................................................................................6
R EPAIR I NFORMATION ...................................................................................................................................................................6
W ARNINGS AND P RECAUTIONS ......................................................................................................................................................6
S PECIFICATION C ONDITIONS AND C ONVERSIONS .............................................................................................................................7
A SSEMBLY D IAGRAMS ..................................................................................................................................................................8
CHAPTER 2 - 412LXR SERIES TABLE SPECIFICATIONS........................................................................................................9
O RDER N UMBER N OMENCLATURE .................................................................................................................................................9
D IMENSIONAL D RAWINGS ..............................................................................................................................................................9
D IMENSIONAL D RAWINGS ............................................................................................................................................................ 10
412LXR S ERIES T ECHNICAL D ATA .............................................................................................................................................. 16
412LXR S ERIES T ECHNICAL D ATA .............................................................................................................................................. 16
Force/Speed Charts...........................................................................................................................................................................................16
Clean Room Preparation ...................................................................................................................................................................................16
E LECTRICAL S PECIFICATIONS ......................................................................................................................................................17
E LECTRICAL S PECIFICATIONS ......................................................................................................................................................17
C ABLING AND W IRING D IAGRAMS .................................................................................................................................................20
Connector Pin Out and Extension Cable Wire Color Codes ............................................................................................................................20
CHAPTER 3 - HOW TO USE THE 412LXR ............................................................................................................................... 24
M OUNTING S URFACE R EQUIREMENTS ..........................................................................................................................................24
M OUNTING M ETHODS .................................................................................................................................................................24
S IDE AND I NVERTED M OUNTING C ONCERNS ..................................................................................................................................25
S ETTING T RAVEL L IMIT S ENSORS ................................................................................................................................................25
S ETTING H OME S ENSOR .............................................................................................................................................................25
S ETTING H OME S ENSOR .............................................................................................................................................................26
Z C HANNEL P OSITION R EFERENCE .............................................................................................................................................. 26
G ROUNDING / S HIELDING ............................................................................................................................................................ 26
C ABLING ...................................................................................................................................................................................27
CHAPTER 4 - PERFORMANCE................................................................................................................................................. 28
A CCELERATION L IMITS ................................................................................................................................................................28
S PEED L IMITS ............................................................................................................................................................................ 29
E NCODER A CCURACY AND S LOPE C ORRECTION ............................................................................................................................29
T HERMAL E FFECTS ON A CCURACY ...............................................................................................................................................31
T HERMAL E FFECTS ON R EPEATABILITY ......................................................................................................................................... 32
C AUSES OF T EMPERATURE I NCREASES ........................................................................................................................................32
C OMPENSATING FOR T HERMAL E FFECTS ...................................................................................................................................... 33
CHAPTER 5 - CONNECTING THE DRIVE / AMPLIFIER .......................................................................................................... 34
D RIVE / A MPLIFIER CONNECTION .................................................................................................................................................. 34
CHAPTER 6 - MAINTENANCE AND LUBRICATION................................................................................................................37
I NTERNAL A CCESS P ROCEDURE .................................................................................................................................................. 37
S QUARE R AIL B EARING L UBRICATION ...........................................................................................................................................40
C ABLE M ANAGEMENT M ODULE R EPLACEMENT ..............................................................................................................................40
APPENDIX A – UNDERSTANDING LINEAR MOTORS............................................................................................................ 43
T HE L INEAR M OTOR C ONCEPT ....................................................................................................................................................43
L INEAR M OTOR B ENEFITS ...........................................................................................................................................................43
S LOTLESS L INEAR M OTOR D ESIGN .............................................................................................................................................. 43
A DVANTAGES /D ISADVANTAGES OF S LOTLESS L INEAR M OTORS ......................................................................................................44
APPENDIX B - INTERNAL PROTECTION.................................................................................................................................45
INDEX......................................................................................................................................................................................... 47

412LXR Series Product Manual Revision Notes
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Revision Notes
Rev.2 – Effective February 23, 2007- Updated grease information to Shell Alvania RL2 was Daedal Grease
type #1
Rev.3 – Effective October 1, 2009 – Added Aries and Compax3 Cable options.

412LXR Series Product Manual Chapter 1 - Introduction
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Chapter 1 - Introduction
Product Description
412LXR Positioner
The 412LXR is a slotless, brushless linear servo motor/square rail bearing positioner housed within a
high strength, aluminum body with magnetically retained protective seals. The positioner is powered by
three rails of high energy rare earth magnets. Load bearing members provide heavy load and moment
capacity, dynamic stiffness and precise straightness and flatness of travel. The positioner’s integral linear
encoder provides high precision, non-contact positional feedback with selectable resolutions from 0.1 to
5.0 microns. The positioner is also offered with proximity limit & home sensors, a “Quick Connect”,
extended life, and a cable transport system.
Unpacking
Unpacking
Carefully remove the positioner from the shipping crate and inspect the unit for any evidence of shipping
damage. Report any damage immediately to your local authorized distributor. Please save the shipping
crate for damage inspection or future transportation.
Incorrect handling of the positioner may adversely affect the performance of the unit in its application.
Please observe the following guidelines for handling and mounting of your new positioner.
• DO NOT allow the positioner to drop onto the mounting surface. Dropping the positioner can generate impact
loads that may result in flat spots on bearing surfaces or misalignment of drive components.
• DO NOT drill holes into the positioner. Drilling holes into the positioner can generate particles and machining
forces that may effect the operation of the positioner. Daedal will drill holes if necessary; contact your local
authorized distributor.
• DO NOT subject the unit to impact loads such as hammering, riveting, etc. Impacts loads generated by
hammering or riveting may result in flat spots on bearing surfaces or misalignment of drive components.
• DO NOT lift the positioner by cables or cable management system. Lifting postioner by cables or cable
management system may effect electrical connections and/or cable management assembly. The unit should
be lifted by the base structure only.
• DO NOT push in magnetically retained strip seals when removing positioner from shipping crate. Damaging
strip seals may create additional friction during travel and may jeopardize the ability of the strip seals to protect
the interior of the positioner.
• DO NOT submerge the positioner in liquids.
• DO NOT disassemble positioner. Unauthorized adjustments may alter the positioner’s specifications and void
the product warranty.

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Return Information
Returns
All returns must reference a “Return Material Authorization”, (RMA), number. Please call your local
authorized distributor or Daedal Customer Service Department at 800-245-6903 to obtain a “RMA”
number. See Daedal Catalog #8080/USA, page D34, for additional information on returns and warranty.
Repair Information
Out-of-Warranty Repair
Our Customer Service Department repairs Out-of-Warranty products. All returns must reference a “RMA”
number. Please call your local authorized distributor or Daedal Customer Service Department at 800-
245-6903 to obtain a “RMA” number. You will be notified of any cost prior to making the repair.
Warnings and Precautions
Hot Surfaces
DO NOT touch ‘carriage forcer’, (see page 7, Assembly Diagram, for component location), after high
duty operation. Unit may be too HOT to handle.
Electrical Shock
DO NOT take apart or touch any internal components of the positioner while unit is plugged into an
electrical outlet. SHUT OFF power before replacing components to avoid electrical shock.
High Magnetic Field
Unit may be HAZARDOUS to people with Pace Makers or any other 'magnetically-sensitive' medical
devices. Unit may have an effect on 'magnetically-sensitive' applications.
Ferrous Materials
The positioner's 'protective seals' MAY NOT keep out all small ferrous materials in applications with air
born metallic particles. The customer must take additional precautions in these applications to keep
positioner free of these highly magnetic particles.
Vertical Operation
The 412LXR is NOT recommended for vertical operation. The carriage and customer's load will fall in
power loss situations potentially causing product damage or personal injury.
General Safety
Because linear motors can accelerate up to 5 g's, and sometimes positioners move without warning,
keep all personnel away form dynamic travel range of positioner.

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Specification Conditions and Conversions
Specifications are Temperature Dependent
Catalog specifications are obtained and measured at 20 Degrees C. Specifications at any other
temperature may deviate from catalog specifications. Minimum to maximum continuous operating
temperature range (with NO guarantee of any specification except motion) of a standard unit before
failure is 5 - 40 Degrees C.
Specifications are Mounting Surface Dependent
Catalog specifications are obtained and measured when the positioner is fully supported, bolted down,
and is mounted to a work surface that has a maximum flatness error of 0.013mm/300mm (0.0005”/ft).
Specifications are Point of Measurement Dependent
Catalog specifications and specifications in this manual are measured from the center of the carriage, 38
mm above the carriage surface. All measurements taken at any other location may deviate from these
values.

412LXR Series Product Manual Chapter 1 - Introduction
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Assembly Diagrams
Model Travel “A” “B” “C” “D”
412T01 150 764 12 2 200
412T02 250 864 16 3 300
412T03 350 964 16 3 300
412T04 650 1264 24 5 500
412T05 800 1414 24 5 500
412T06 1000 1614 28 6 600
412T07 1200 1814 32 7 700
412T08 1500 2114 40 9 900
412T09 1750 2364 44 10 1000
412T10 2000 2614 50 12 1200
412T11 2500 3114 60 14 1400
412T12 3000 3614 70 17 1700
105.5 [4.15]
"A"
240.0 [9.45]
Ctr'd
100.0 [3.94]
Ctr'd
(See Holes)
"C" Spaces @100.0 = "D"
(See Notes) "C" Spaces @ 100.0 = "D" (See Notes)
64.8 [2.55]
"A/2"
300.0 [11.81]
285.0 [11.22]
313.0 [12.32]
Ctr'd
335.0 [13.19]
Ctr'd
12.3 [0.48]
100.0 [3.94]
30.0 [1.18] Ø6.8 [Ø0.27]
106.0 [4.17]
16.9 [0.67]
260.0 [10.24]
Ctr'd
120.0 [4.72]
Ctr'd
Ø8.0 [Ø0.32]
CL
CL
266.0 [10.47]100.0 [3.94]
T-Slot for M2.5 Sq. Nut
(Limit Trigger Mtg.)
"B" Mtg. Holes
M8 x 1.25 Tapped (Bottom Mounting)
M6 x 1.0 Cap (Top Mounting)
T-Slots for M5 T-Nut
Toe Clamp Mounting
Notes:
- Base mounting holes for models
412T10 and 412T12 are patterned
from one hole on centerline
- Dimensions "C" and "D" reflect
100.0 mm dimension from centerline
404.0 [15.91]
120.0 [4.72]
Ctr'd
250.0 [9.84]
Ctr'd
260.0 [10.24]
Ctr'd

412LXR Series Product Manual Chapter 2 - 412LXR Series Table Specifications
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Chapter 2 - 412LXR Series Table Specifications
Order Number Nomenclature

412LXR Series Product Manual Chapter 2 - 412LXR Series Table Specifications
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Dimensional Drawings