pewag Profilift AOR 10 User manual

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Operating Manual pewag AOR lifting point – Grade 8
January 2016
1. AOR Lashing point
AOR Lashing points serve to secure components/loads by
means of hoisting means, for instance chain suspensions, to
enable handling activities to be performed safely. The present
operating manual includes information on how AOR Lashing
points types are safely used.
2. Intended Use
The AOR Lashing points are intended for attachment to steel,
aluminium or non-ferrous metal structures and components.
They serve to connect the structures and components to
hoisting means used for handling. The AOR Lashing points
must exclusively be used
• as prescribed by their permissible load carrying capacity
• within the temperature limits prescribed
• with appropriate screws/bolts (refer to Chapter 5)
• firmly attached to the components to be lifted
• occasionally turning or rotating loads
• Continuous or long term turning or rotating is not allowed
3. Safety Notes
• Operators must read and fully understand this operating
manual
• Mounting and removal must exclusively be carried out by
authorized persons
• Additionally the specific provisions issued locally in the
country where the items are used must also be observed
• Make sure to use AOR Lashing points free from defects
• Never use worn-out, bent or damaged AOR Lashing points
• Never make structural changes to AOR Lashing points
(e.g. by welding, bending).
• Never stay under lifted loads
• Never subject AOR Lashing points to loads higher than
their specified carrying capacity
• Do not use force when mounting/positioning the AOR
Lashing points
• Do not start lifting before you have made sure that the load
has been correctly attached
• Make sure nobody stands or walks under or near
suspended loads
Operating Manual
profilift
• Never move a suspended load over persons
• When lifting loads make sure your hands or other body
parts do not come into contact with the suspension gear
• Never cause a suspended load to swing
• Make sure AOR Lashing points are mounted above the
load’s centre of gravity
• The mounting location of the points on the component
must be suited for the forces admitted via the lashing point
to be safely absorbed without the component suffering
deformation
4. Product Description
AOR Lashing points are marked with nominal carrying
capacity (WLL) in tons or nominal size of the chain. This
indication only applies to the lifting point itself and not to the
overall load or suspension gear used.
The AOR Lashing points are in conformity with Machinery
Directive 2006/42/EG and marked with the CE symbol.
The AOR Lashing points have been type tested.
AOR Lashing points have a safety factor of min. 4 relating to
their load capacity.

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January 2016
Operating Manual pewag AOR lifting point – Grade 8
8. Maintenance
Check the AOR Lashing points visually at regular intervals.
The results of the inspection shall be entered into a register to
be prepared when the lifting point is first used.
This register includes characteristics of the lashing point as
well as identification particulars (Statement of compliance/
Inspection certificate).
An inspection must be carried out at least once a year or
more frequent if the AOR Lashing points are in heavy-duty
service. After three years at the latest the AOR Lashing points
shall be examined for cracks.
The condition of lashing point and its components must be
documented during these inspections. When making repairs
to AOR Lashing points note down the cause of the defect and
the remedial action that has been taken.
Immediately stop using AOR Lashing points that show the
following defects:
• deformation
• cuts, notches, cracks, incipient cracks
• AOR Lashing points cannot freely rotate or turn
• AOR Lashing points have been heated beyond permissible
limits
• severe corrosion
• wear exceeding 10 %, e.g. in the suspension link diameter
area
• identification marks are unreadable
• defect screws/bolts
Only use original spare parts and original screws and bolts
because these are made to meet special requirements. If
defects are detected make sure to repair the lashing point
before it is used again.
5. Characteristics
6. Mounting
Make sure the attachment faces are flat and dry and the
tapped hole is made perpendicular to the attachment face.
Mount the lifting point so that
• no areas of danger are created,
• structural parts cannot cause the suspension gear to be
deflected when the load is lifted
• the suspension gear cannot be damaged, e.g. by sharp
edges
The useful depth of the thread must enable the AOR Lashing
points to be safely screwed in. Make sure the tapped hole
is arranged at right angle to the attachment face on the
component. The depth of thread „L“ in the component must
at least be as follows:
L = 1 x d in steel
L = 1.25 x d in castings
L = 2 x d in aluminium
L = 2.5 x d in aluminium-magnesium alloys
(where L = depth of thread; d = thread diameter)
Make sure the threads of the lifting point and in the
component are clean and dry.
Tighten the screws at the tightening torques specified in
Chapter 5. If the AOR Lashing points are to remain on the
component make sure to use liquid agents to secure and
safeguard the screws. In case of through-bolting secure the
nuts by suitable locking means.
7. Application
The attachment link must always be freely movable. It
must not rest on or be supported by other structural parts.
When attaching the components make sure the position
of the lashing point always enables forces to be exerted in
longitudinal direction. Check the correct positioning of the
AOR Lashing points each time the load is lifted, especially
when the load is applied parallel to the screw-on surface.
The permissible carrying capacity of the AOR Lashing points
reduces at elevated temperatures. The reduced carrying
capacity figures shown in the following table shall only apply
for short-term use at the temperatures indicated.
In case the points shall be used under the influence of
chemicals please consult with the manufacturer.
Code Working load limit
[t]
Fastening torque
[Nm]
Usable thread Screw dimension
AOR 10 3.15 170 M16 x 25 M16 x 45 DIN 7984-10.9
AOR 13 5.3 350 M20 x 36 M20 x 60 DIN 7984-10.9
AOR 16 8 950 M30 x 50 M30 x 80 DIN 7984-10.9
AOR 22 15 1,900 M36 x 53 M36 x 90 DIN 7984-10.9
AOR 26 21.2 2,100 M42 x 67 M42 x 100 DIN 7984-10.9 – Special
AOR 28 25 2,400 M45 x 67 M45 x 110 DIN 7984-10.9 – Special
AOR 32 31.5 3,200 M56 x 88 M56 x 135 DIN 7984-10.9 – Special
AOR 34 32 3,200 M56 x 88 M56 x 135 DIN 7984-10.9 – Special
Temperature range [°C] Remaining carrying capacity
-20 °C up to 100 °C 100 %
100 °C up to 200 °C 85 %
200 °C up to 250 °C 80 %
250 °C up to 300 °C 75 %

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January 2016
Operating Manual pewag AOR lifting point – Grade 8
9. Storage
Store the AOR Lashing points in dry space at temperatures
between 0 °C and +40 °C.
Secure lashing points by applying suitable screw locking
means to prevent screws from working loose.
All informations of this documentation were checked and
verified carefully.
The pewag austria GmbH. assumes no liability for failures or
damage may caused by the usage of this information.
An important prerequisite for the commissioning is that
this operational instruction manual has been fully read and
understood.
Kapfenberg, 13. 01. 2016 pewag austria GmbH
Karl Schmid
pewag austria GmbH
A-8041 Graz, Gaslaternenweg 4, Phone: [phone], Fax: [phone]
[email protected], www.pewag.com Technical changes and misprints are subject to alteration.