Phytec phyCORE-MPC5200B tiny User manual

A product of a PHYTEC Technology Holding company
phyCORE-MPC5200B
tiny
Hardware Manual
Preliminary Edition September 2006

phyCORE-MPC5200B tiny
PHYTEC Messtechnik GmbH 2006 L-678e_0
In this manual are descriptions for copyrighted products that are not explicitly
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does not imply that a product is not protected. Additionally, registered patents and
trademarks are similarly not expressly indicated in this manual.
The information in this document has been carefully checked and is believed to be
entirely reliable. However, PHYTEC Messtechnik GmbH assumes no
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Additionally, PHYTEC Messtechnik GmbH offers no guarantee nor accepts any
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the hardware or software. PHYTEC Messtechnik GmbH further reserves the right
to alter the layout and/or design of the hardware without prior notification and
accepts no liability for doing so.
Copyright 2006 PHYTEC Messtechnik GmbH, D-55129 Mainz.
Rights - including those of translation, reprint, broadcast, photomechanical or
similar reproduction and storage or processing in computer systems, in whole or
in part - are reserved. No reproduction may occur without the express written
consent from PHYTEC Messtechnik GmbH.
EUROPE NORTH AMERICA
Address: PHYTEC Technologie Holding AG
Robert-Koch-Str. 39
D-55129 Mainz
GERMANY
PHYTEC America LLC
203 Parfitt Way SW, Suite G100
Bainbridge Island, WA 98110
USA
Ordering
Information: [phone]
[email protected] 1 [phone] [email protected]
Technical
Support: [phone]
[email protected] 1 [phone] [email protected]
Fax: [phone] [phone]
Web Site: http://www.phytec.de http://www.phytec.com
Preliminary Edition September 2006

Contents
PHYTEC Messtechnik GmbH 2006 L-678e_0
Preface...........................................................................................................1
1Introduction.........................................................................................3
1.1 Block Diagram .............................................................................6
1.2 View of the phyCORE-MPC5200B tiny......................................7
1.3 Minimum Requirements to Operate the
phyCORE-MPC5200B tiny..........................................................8
2Pin Description....................................................................................9
3Jumpers..............................................................................................19
4Power Requirements.........................................................................23
4.1 Voltage Supervision and Reset ..................................................24
5System Start-Up Configuration.......................................................25
6System Memory.................................................................................27
6.1 Flash Memory ............................................................................28
6.2 DDR SDRAM ............................................................................30
6.3 Serial Memory............................................................................31
7Serial Interfaces.................................................................................33
7.1 RS-232 Interface ........................................................................33
7.2 Ethernet Interface.......................................................................34
7.2.1 PHY Physical Layer Transceiver..................................34
7.2.2 MAC Address................................................................35
7.3 USB 1.1 Host Interface ..............................................................36
8The U-Boot Boot Loader ..................................................................37
8.1 U-Boot Default System Configuration.......................................37
8.2 System Resources Required by U-Boot.....................................38
8.3 Modifying the U-Boot Loader....................................................40
9JTAG Interface..................................................................................41
10 Technical Specifications....................................................................43
11 Hints for Handling the Module........................................................46
12 Real-Time Clock RTC-8564 (U5) ....................................................47

phyCORE-MPC5200B tiny
PHYTEC Messtechnik GmbH 2006 L-678e_0
13 The phyCORE-MPC5200B tiny on the phyCORE
Development Board HD200.............................................................49
13.1 Concept of the phyCORE Development Board HD200............49
13.2 Development Board HD200 Connectors and Jumpers..............51
13.2.1 Connectors ....................................................................51
13.2.2 Jumpers on the phyCORE Development
Board HD200................................................................ 53
13.2.3 Unsupported Features and Improper Jumper Settings..55
13.3 Functional Components on the phyCORE
Development Board HD200.......................................................56
13.3.1 Power Supply at X1...................................................... 56
13.3.2 First Serial Interface at Socket P1A..............................58
13.3.3 Optional Power Supply to External Devices
via Socket P1A..............................................................60
13.3.4 Second Serial Interface at Socket P1B .........................62
13.3.5 First CAN Interface at Plug P2A..................................64
13.3.6 Second CAN Interface at Plug P2B..............................69
13.3.7 Programmable LED D3 ................................................73
13.3.8 Pin Assignment Summary of the phyCORE, the
Expansion Bus and the Patch Field...............................73
13.3.9 Battery Connector BAT1..............................................82
13.3.10 DS2401 Silicon Serial Number.....................................82
13.3.11 Pin Header Connector X4.............................................83
14 Ethernet Port.....................................................................................85
15 Revision History................................................................................86
16 Component Placement Diagram......................................................87
Index ...........................................................................................................89
AAppendix............................................................................................93
A.1 Release Notes.............................................................................93

Contents
PHYTEC Messtechnik GmbH 2006 L-678e_0
Index of Figures and Tables
Figure 1: Block Diagram phyCORE-MPC5200B tiny..............................6
Figure 2: View of the phyCORE-MPC5200B tiny PCB Rev. 1245.1 ......7
Figure 3: Pinout of 0the phyCORE-MPC5200B tiny (Bottom View)....10
Figure 4: Numbering of the Jumper Pads................................................19
Figure 5: Location of the Jumpers (Controller Side)
(phyCORE-MPC5200B tiny Standard Version)......................19
Figure 6: Power Supply Diagram............................................................23
Figure 7: Serial Memory I2C Slave Address...........................................32
Figure 8: Physical Dimensions (Top View)............................................43
Figure 9: Modular Development and Expansion Board Concept
with the phyCORE-MPC5200B tiny .......................................50
Figure 10: Location of Connectors on the phyCORE
Development Board HD200.....................................................51
Figure 11: Numbering of Jumper Pads......................................................53
Figure 12: Location of the Jumpers (View of the Component Side) ........53
Figure 13: Default Jumper Settings of the phyCORE
Development Board HD200 with
phyCORE-MPC5200B tiny .....................................................54
Figure 14: Connecting the Supply Voltage at X1......................................57
Figure 15: Pin Assignment of the DB-9 Socket P1A as RS-232
(PSC3) (Front View)................................................................58
Figure 16: Location of Components at U12 and U13 for Power
Supply to External Subassemblies...........................................60
Figure 17: Pin Assignment of the DB-9 Socket P1B as Second
RS-232 (Front View)................................................................62
Figure 18: Pin Assignment of the DB-9 Plug P2A (CAN Transceiver
on Development Board)...........................................................64
Figure 19: Pin Assignment of the DB-9 Plug P2A (CAN Transceiver
on Development Board with Galvanic Separation).................67
Figure 20: Pin Assignment of the DB-9 Plug P2B (CAN Transceiver
on Development Board)...........................................................69

phyCORE-MPC5200B tiny
PHYTEC Messtechnik GmbH 2006 L-678e_0
Figure 21: Pin Assignment of the DB-9 Plug P2B (CAN Transceiver
on Development Board with Galvanic Separation)................. 71
Figure 22: Pin Assignment Scheme of the Expansion Bus....................... 74
Figure 23: Pin Assignment Scheme of the Patch Field............................. 74
Figure 24: Connecting the DS2401 Silicon Serial Number...................... 82
Figure 25: Pin Assignment of the DS2401 Silicon Serial Number........... 83
Figure 26: Ethernet Transformer Module Connector................................ 85
Figure 27: phyCORE-MPC5200B tiny Component Placement,
Top View ................................................................................. 87
Figure 28: phyCORE-MPC5200B tiny Component Placement,
Bottom View............................................................................ 88
Table 1: Default Port Configuration ........................................................ 9
Table 2: Pinout of the phyCORE-Connector X1................................... 18
Table 3: Jumper Settings........................................................................ 21
Table 4: System Start-Up Configuration ............................................... 26
Table 5: Choice of Flash Memory Devices and Manufacturers............ 28
Table 6: DDR SDRAM Device Selection.............................................. 30
Table 7: Serial Memory Options for U4................................................ 31
Table 8: Serial Memory I2C Address (Examples) ................................. 32
Table 9: Signal Definition PHY Ethernet Port (U2).............................. 35
Table 10: JTAG Interface ........................................................................ 41
Table 11: Technical Data ......................................................................... 44
Table 12: Improper Jumper Setting for JP30/33 on the Development
oard .......................................................................................... 55
Table 13: Improper Jumper Setting for JP28 on the
Development Board................................................................. 55
Table 14: JP9, JP16 Configuration of the Main Supply Voltages
VCC / VCC2............................................................................ 56
Table 15: JP9, JP16 Improper Jumper Settings for the Main Supply
Voltages ................................................................................... 57

Contents
PHYTEC Messtechnik GmbH 2006 L-678e_0
Table 16: Jumper Configuration for the First RS-232 Interface..............58
Table 17: Improper Jumper Settings for DB-9 Socket P1A as
First RS-232.............................................................................59
Table 18: JP24 Power Supply to External Devices Connected to P1A
on the Development Board ......................................................61
Table 19: Jumper Configuration of the DB-9 Socket P1B (PSC6)..........62
Table 20: Improper Jumper Settings for DB-9 Socket P1B
(Second RS-232)......................................................................63
Table 21: Jumper Configuration for CAN Plug P2A using the
CAN Transceiver on the Development Board HD200............64
Table 22: Improper Jumper Settings for the CAN Plug P2A
(CAN Transceiver on the Development Board) ......................65
Table 23: Jumper Configuration for CAN Plug P2A using the
CAN Transceiver on the Development Board with
Galvanic Separation.................................................................66
Table 24: JP39 CAN Bus Voltage Supply Reduction.............................67
Table 25: Improper Jumper Settings for the CAN Plug P2A
(CAN Transceiver on Development Board with
Galvanic Separation)................................................................68
Table 26: Jumper Configuration for CAN Plug P2B using the
CAN Transceiver on the Development Board HD200............69
Table 27: Improper Jumper Settings for the CAN Plug P2B
(CAN Transceiver on the Development Board) ......................70
Table 28: Jumper Configuration for CAN Plug P2B using the
CAN Transceiver on the Development Board with
Galvanic Separation.................................................................71
Table 29: Improper Jumper Settings for the CAN Plug P2B
(CAN Transceiver on Development Board with
Galvanic Separation)................................................................72
Table 30: JP17 Configuration of the Programmable LED D3................73
Table 31: Pin Assignment Data/Address Bus for the
phyCORE-MPC5200B tiny / Development Board /
Expansion Board......................................................................75

phyCORE-MPC5200B tiny
PHYTEC Messtechnik GmbH 2006 L-678e_0
Table 32: Pin Assignment Dedicated LocalPlus Control Signals
phyCORE-MPC5200B tiny / Development Board /
Expansion Board...................................................................... 76
Table 33: Pin Assignment PCI dedicated signals
phyCORE-MPC5200B tiny / Development Board /
Expansion Board...................................................................... 76
Table 34: Pin Assignment Dedicated ATA /IDE Interface
Signals phyCORE-MPC5200B tiny / Development Board /
Expansion Board...................................................................... 77
Table 35: Pin Assignment Interfaces for the
phyCORE-MPC5200B tiny / Development Board /
Expansion Board...................................................................... 78
Table 36: Pin Assignment COP Interface Signals for the
phyCORE-MPC5200B tiny /Development Board /
Expansion Board...................................................................... 78
Table 37: Pin Assignment Misc. Control Signals for the
phyCORE-MPC5200B tiny /Development Board /
Expansion Board...................................................................... 79
Table 38: Pin Assignment Power Supply for the
phyCORE-MPC5200B tiny / Development Board /
Expansion Board...................................................................... 80
Table 39: Unused Pins on the phyCORE-MPC5200B tiny /
Development Board / Expansion Board .................................. 81
Table 40: JP19 Jumper Configuration for Silicon Serial Number Chip.. 82
Table 41: Ethernet Transformer Connector Pinout.................................. 85

Preface
PHYTEC Messtechnik GmbH 2006 L-678e_0 1
Preface
This phyCORE-MPC5200B tiny Hardware Manual describes the
board’s design and functions. Precise specifications for the Freescale
MPC5200B microcontroller series can be found in the enclosed
MPC5200B microcontroller Data Sheet/User's Manual. If software is
included please also refer to additional documentation for this
software.
In this hardware manual and in the attached schematics, low active
signals are denoted by a "/" in front of the signal name (i.e.: /RD). A
"0" indicates a logic-zero or low-level signal, while a "1" represents a
logic-one or high-level signal.
Declaration regarding Electro Magnetic Conformity
of the PHYTEC phyCORE-MPC5200B tiny
PHYTEC Single Board Computers (henceforth products) are designed
for installation in electrical appliances or as dedicated Evaluation
Boards (i.e.: for use as a test and prototype platform for
hardware/software development) in laboratory environments.
Note:
PHYTEC products lacking protective enclosures are subject to
damage by ESD and, hence, may only be unpacked, handled or
operated in environments in which sufficient precautionary measures
have been taken in respect to ESD dangers. It is also necessary that
only appropriately trained personnel (such as electricians, technicians
and engineers) handle and/or operate these products. Moreover,
PHYTEC products should not be operated without protection circuitry
if connections to the product’s pin header rows are longer than 3 m.

phyCORE-MPC5200B tiny
2PHYTEC Messtechnik GmbH 2006 L-678e_0
PHYTEC products fulfill the norms of the European Union's Directive
for Electro Magnetic Conformity only in accordance to the
descriptions and rules of usage indicated in this hardware manual
(particularly in respect to the pin header rows or connectors, power
connector and serial interface to a host-PC).
Implementation of PHYTEC products into target devices, as well as
user modifications and extensions of PHYTEC products, is subject to
renewed establishment of conformity to, and certification of, Electro
Magnetic Directives. Users should ensure conformance following any
modifications to the products as well as implementation of the
products into target systems.
The phyCORE-MPC5200B tiny is one of a series of PHYTEC Single
Board Computers that can be populated with different controllers and,
hence, offers various functions and configurations. PHYTEC supports
common 8-, 16- and numerous 32-bit controllers on two types of
Single Boards Computers:
(1) as the basis for Rapid Development Kits which serve as a
reference and evaluation platform
(2) as insert-ready, fully functional phyCORE OEM modules, which
can be embedded directly into the user’s target design.
PHYTEC's microcontroller modules allow engineers to shorten
development horizons, reduce design costs and speed project concepts
from design to market.