Porsche 997.044.901.77 User manual

Installation and Conversion Instructions Cayman (987)
23/07 ENU 9122 9
Music Player Interface
Concerns: RetroÞtting
Model Year: As of 2006 up to 2008
Information: The music player interface has the following main features:
Discrete installation position in the center console storage bin
Connection for external music players (iPod®, MP3 player, etc.)
Standard connection socket for 3.5-mm jack plug
Battery charge function for the iPod®
Volume control via PCM
Music tracks can be selected using an external music player
The standard plug socket in the center console storage bin is no longer used when the music player
interface is installed.
For more information on operation and the various functions available, refer to the “Music player
interface” operating instructions.
Figure 1
Parts Info: 997.044.901.77 Set, music player interface - USA
2008© Porsche Cars North America, Inc. Tequipment Jun 6, 2008
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Cayman (987)
99122 ENU 23/07 Installation and Conversion Instructions
Parts List:
Figure 2
— — — 1 x Control unit
Figure 2 -A-
— — — 1 x Console
Figure 2 -B-
——— 3 x Tapping screw, steel 4.2 x 25-C
Figure 2 -C-
997.612.471.0011 x Connecting cable for iPod® Figure 2 -D-
——— 3 x Socket contact
Figure 2 -E-
——— 2 x Retaining clip
Figure 2 -F-
— — — 1 x Antenna line
Figure 2 -G-
— — — 1 x Wire harness
Figure 2 -H-
— — — 1 x Rubber insert (not shown)
Figure 2 -I-
— — — 4 x Tie-wrap (not shown)
— — — 1 x Operating instructions (not shown)
000.044.901.7821 x Connecting cable for iPod®, USA version (not shown)
1Only contained in set 997.044.901.70 (Not for USA).
2Only contained in set 997.044.901.77.
Tools: Press-out tool set Nr.155 Pos.1
Cable repair kit Nr.155-1 Pos.1
PIWIS Tester 9718
System
diagram: Note
For a better understanding of the system layout, see system diagram , Figure 3.
Jun 6, 2008
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Installation and Conversion Instructions Cayman (987)
23/07 ENU 9122 9
Figure 3
A– Antennas (FM), right
B– Antennas (FM/AM), left
C– Control unit (retrofit kit)
D– Antenna diversity control unit
E– Wire harness (retrofit kit)
F– Console (retrofit kit)
G– Connecting cable for iPod® (retrofit kit)
H– 8-pin connector on PCM (power supply)
K– PCM
L– Antenna line (retrofit kit)
M– Standard antenna connector from diversity control unit (angled)
N– Antenna connector to PCM (straight)
Work Procedure: 1 Preparatory work
1.1 Connect battery charger.
Workshop Manual 2X00IN03 Battery trickle charging
1.2 Find the frequency range of the PCM.
Switch on PCM and select Frequency selection using the right rotary knob. The frequency
range limits are shown in the display. Take note of the frequency range and switch off PCM.
2008© Porsche Cars North America, Inc. Tequipment Jun 6, 2008
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Cayman (987)
99122 ENU 23/07 Installation and Conversion Instructions
1.3 Remove PCM. Workshop Manual 911019 Removing and installing PCM display and
operator control unit
1.4 Remove center console. Workshop Manual 681719 Removing and installing centre
console
1.5 Remove plug socket from center console. Workshop Manual 90581900 Removing and
installing plug socket
Figure 4
1.6 Remove insert for locking mechanism
Figure 4 -C-.
1.6.1 Turn over center console.
1.6.2 Remove screw
Figure 4 -B-.
1.6.3 Press locking lugs Figure 4
-A- in and remove insert for locking
mechanism
Figure 4 -C-.
2 Install wire harness (retrofit kit) in center console.
Note
The standard plug socket in the center console storage bin is no longer used.
Figure 5
2.1 Secure connector from the plug socket on
the standard wire harness with tie-wraps
Figure 5 -arrow-.
2.2 Route wire harness (retrofit kit) in center
console.
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Installation and Conversion Instructions Cayman (987)
23/07 ENU 9122 9
Figure 6
2.2.1 Feed the wire harness (retrofit kit)
through the bore for the plug socket
Figure 6 -A-.
Dimension X = 340 mm
Figure 7
2.2.2 Route wire harness (retrofit kit)
Figure 7 -A- under the standard wire
harness Figure 7 -B-. To do this,
disengage and engage the retaining
clip
Figure 7 -arrows- on the
standard wire harness at the center
console.
Secure wire harness (retrofit kit)
to the standard wire harness with
tie-wraps
Figure 7 -C-.
3 Fit retaining clips on insert for locking mechanism.
Figure 8
3.1 Position insert for locking mechanism
Figure 8 -A- and console Figure 8 -B- so
that they are flush.
3.2 Mark the position of the retaining clips on the
insert for the locking mechanism Figure
8-arrows-. To do this, slide one
Figure 8
-C- or both retaining clips on the insert for the
locking mechanism and console as required.
2008© Porsche Cars North America, Inc. Tequipment Jun 6, 2008
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Cayman (987)
99122 ENU 23/07 Installation and Conversion Instructions
Figure 9
3.3 Using a file or similar tool, carefully make a
groove the same width as the retaining clip
between the markings until the retaining clip
Figure 9 -A- and edge Figure 9 -B- form
a line Figure 9 -arrow-.
3.4 Fit retaining clips on insert for locking
mechanism.
Figure 10
3.5 Press insert for locking mechanism down
Figure 10 -arrow- until it engages in the
center console.
Secure insert for locking mechanism with the
screw Figure 10 -A-.
4 Fit center console. Workshop Manual 681719
Removing and installing centre console
Jun 6, 2008
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Installation and Conversion Instructions Cayman (987)
23/07 ENU 9122 9
Figure 11
4.1 Tighten the screws Figure 11 -A-.
Note
Continue to use the standard center console floor.
Figure 12
4.2 Fit center console floor and tighten the screw
Figure 12 -A- on the center console floor.
5 Install console.
2008© Porsche Cars North America, Inc. Tequipment Jun 6, 2008
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Cayman (987)
99122 ENU 23/07 Installation and Conversion Instructions
Figure 13
5.1 Connect connector Figure 13 -A- to the
console and fit wire harness (retrofit kit)
Figure 13 -C- in the locking lugs (cable guide)
Figure 13 -B- on the console.
ATTENTION
Incorrect installation of console
Risk of surface damage (Standard, Leather or Carbon Look)
Carefully pull the center console apart in the area indicated by arrows (Figure 14) with the help
of a second person.
Figure 14
5.2 Insert console Figure 14 -A- in center
console.
The bars
Figure 14 -C- on the console
must engage in the retaining clips.
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Installation and Conversion Instructions Cayman (987)
23/07 ENU 9122 9
Figure 15
5.3 Secure the console with three new tapping
screws (steel, 4.2 x 25) Figure 15 -A-.
Figure 16
5.4 Place rubber insert Figure 16 -A- in center
console storage bin.
6 Install control unit.
Figure 17
6.1 Loosen protective film Figure 17
-arrow- on the control unit.
ATTENTION
Using unsuitable tools
Risk of serious or irreparable damage to the control unit.
2008© Porsche Cars North America, Inc. Tequipment Jun 6, 2008
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Use a small screwdriver or another suitable tool to actuate the Dual Inline Package switches
(DIP switches).
Actuate DIP switches carefully, without slipping, using only slight force.
6.2 Configure the control unit.
Note
The frequency range was identified in Step 1.2.
6.2.1 Overview of DIP switch settings
DIP switch
PCM frequency range
(MHz) e.g. for 4 3 2 1
87.9 – 107.9 USA/Canada ON ON OFF OFF
87.7 – 107.9 USA/Canada ON ON ON OFF
Note
To ensure that the control unit works perfectly, the DIP switches must be set as
shown in the table above, depending on the frequency band of the PCM/car radio
used.
The four DIP switches are set to the “RoW” position, i.e. the four DIP switches are
set to “ON”.
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Installation and Conversion Instructions Cayman (987)
23/07 ENU 9122 9
Note
If the identified frequency range of the PCM/car radio is not listed in the table,
the DIP switch setting that is within the PCM/car radio frequency range must be
selected.
For example: Identified PCM frequency range is 87.5 – 107.9 MHz DIP switch
setting for 87.7 – 107.9 MHz must be selected.
Figure 18
6.2.2 Set the four DIP switches as
described in the table above.
Note
Figure 18 shows the DIP switch
settings for the frequency range
87.7 – 107.9 MHz as an example.
The DIP switches are arranged
from left (DIP switch 4) to right
(DIP switch 1), starting from the
connection side of the control unit
(Figure 18 -A-).
6.3 Stick loosened protective film on the control
unit.
Figure 19
6.4 Route wire harness Figure 19 -A- to the
installation slot.
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Cayman (987)
99122 ENU 23/07 Installation and Conversion Instructions
Note
Do not confuse antenna connectors because if you do, there is no guarantee that the music
player interface will function correctly.
Figure 20
6.5 Connect standard antenna connector from
diversity control unit (angled) Figure 20
-D- and antenna connector (straight) from the
antenna line (retrofit kit)
Figure 20 -C- to
the control unit
Figure 20 -A-.
Plug in wire harness connector Figure 20
-B- and tighten locking screws.
Figure 21
6.6 Pull protective film off the double-sided
adhesive tape on the control unit
Figure 21
-A-.
Figure 22
6.7 Insert control unit Figure 22 -A- at the left
in the PCM installation slot and press on it so
that the angled antenna connector Figure
22 -C- is positioned between the bars of the
installation slot Figure 22 -B-.
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Installation and Conversion Instructions Cayman (987)
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Figure 23
6.8 Wind up the rest of the wire harness (retrofit
kit) and route it in the side area of the center
console Figure 23.
7 Connect wire harness (retrofit kit).
WARNING
Working on the vehicle electrical system
Risk of short circuit and Þre.
Disconnect and cover the battery.
Route electric wires without tension so that no chaÞng occurs.
Secure electric wires to existing wires/components using tie-wraps and/or wrapping tape.
7.1 Disconnect the battery.
Workshop Manual 2X00IN02 Work instructions after discon-
necting the battery
Figure 24
7.2 Release secondary lock Figure 24 -A- on
8-pin connector.
7.3 Join RD 0.52line (retrofit kit) to RD/GN 2.52
line (term. 30, chamber 4).
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Cayman (987)
99122 ENU 23/07 Installation and Conversion Instructions
Figure 25
7.3.1 Press socket contact of RD/GN
2.52line out of the 8-pin connector
(chamber 4) using press-out tool
88044
Figure 25 -A- ( Figure
25 -arrow-).
7.3.2 Cut socket contact. Strip the lines.
7.3.3 Join RD 0.52line (retrofit kit) and
RD/GN 2.52line and crimp together
with a new socket contact.
Note
Ensure socket contact is seated
securely.
7.3.4 Insert socket contact into chamber 4 of the 8-pin connector.
7.4 Connect BN 0.52line (retrofit kit) to BN 2.52line (term. 31; chamber 8) and WH 0.52line
(retrofit kit) to WH 0.52line (antenna output terminal, chamber 5) as described in Step 7.2.
7.5 Lock secondary lock on 8-pin connector.
Figure 26
7.6 Open line bracket Figure 26 -C-.
Place the antenna line Figure 26 -A- and
the wire harness (retrofit kit) Figure 26
-B- in the line bracket.
Close the line bracket.
8 Concluding work
8.1 Install the remaining parts of the center
console. Workshop Manual 681719
Removing and installing centre console
8.2 Install PCM.
Workshop Manual 911019
Removing and installing PCM display and operator control unit
8.3 Connect the battery.
Workshop Manual 2X00IN02 Work instructions after disconnecting
the battery
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Installation and Conversion Instructions Cayman (987)
23/07 ENU 9122 9
Figure 27
8.4 Switch on PCM.
Note
When using the “Autostore” function (AS
memory level), the station with the RDS
code "AUX" cannot be displayed correctly in
memory fields 0–9.
Actuate the search button until the station
with the RDS code “AUX” for the music player
interface is displayed.
Store the station with the RDS code “AUX” to
any memory location in memory level A or B as required.
8.5 Read out the fault memory of all systems, correct any existing faults, and erase the fault
memory.
8.6 Disconnect battery charger.
Workshop Manual 2X00IN03 Battery trickle charging
Working Time: 91222340: Installing multimedia interface (music player interface)
Includes: Removing and installing PCM/car radio, center console,
installing console, control unit, wire harness
Without: Performing function test on music player interface,
configuring DIP switches, removing and installing PCM
handset
Labor time: 170 TU
Important Notice: Porsche Cars N.A Technical Bulletins are intended for use by professional technicians, not a "Do-it-yourselfer." They are written to inform these technicians of conditions that may
occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Special tools may be required to perform certain operations identified in these bulletins. Use of tools
and procedures other than those recommended in these bulletins may be detrimental to the safe operation of your vehicle. Properly trained technicians have the equipment, tools, safety instructions
and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your Porsche Dealer for
information on whether your vehicle may benefit from the information. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify correct part
numbers. © Porsche Cars North America, Inc.
Dealership
Distribution
Routing
Service Manager
Asst. Manager
_______
_______
Shop Foreman
Warranty Admin.
_______
_______
Service Technician
Service Technician
________
________
_______
_______
_______
_______
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Dr. Ing. h.c. F. Porsche AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche Crest®, Porsche®, Boxster®, Carrera®, Cayenne®,
Cayman™, Tiptronic®, VarioCam®, PCM®, 911®, 4S®, and the model numbers and distinctive shapes of Porsche’s automobiles such as, the federally registered 911 automobile. The third party
trademarks contained herein are the properties of their respective owners. Porsche Cars North America, Inc., believes the specifications to be correct at the time of printing. However, specifications,
standard equipment and options are subject to change without notice. Printed in the USA
2008© Porsche Cars North America, Inc. Tequipment Jun 6, 2008
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