PRONAR T046H User manual

PRONAR SP. Z O.O.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
PHONE NO. [phone] [phone]
[phone] [phone]
FAX: [phone] [phone]
www.pronar.pl
KEEP FOR FUTURE USE
ISSUE: 1A-03-2020 PUBLICATION NO: 614.00.UM
USER MANUAL
AGRICULTURAL TRAILER
PRONAR T046H
ORIGINAL MANUAL
EN

INTRODUCTION

Chapter 1 General information
2PRONAR T046H
INTRODUCTION
The information contained in the publi-
cation is current at the date of publication.
As a result of improvements, some sizes
and illustrations contained in this publi-
cation may not correspond with the actual
state of the machine delivered to the user.
The manufacturer reserves the right to
introduce constructional changes in the
machines manufactured to facilitate oper-
ation and improve the quality of their work,
without making any current changes to
this publication.
The User Manual is the basic part of the
machine. Read the contents of this manual
and follow all the recommendations
contained therein before using the ma-
chine. This will guarantee safe operation
and ensure trouble-free operation of the
machine. The machine was constructed
in accordance with applicable standards,
documents and current legal regulations.
If the information contained in the opera-
tor's manual is incomprehensible, please
contact the sales department where the
machine was purchased or directly to the
Manufacturer.
After purchasing the machine, we rec-
ommend to enter the machine serial
number in the elds below.
U.10.1.PL
Machine serial number
This manual contains important safety and operating instructions for the machine. The manual should
be kept near the machine so that it is accessible to authorized persons.
Keep this manual for future reference. If the manual is lost or damaged, contact the seller or the
manufacturer for a duplicate.
The User Manual are intended for the end user. For this reason, some required maintenance is listed
in the inspection tables but the procedure is not described in this publication. To perform the above,
call the manufacturer's authorized service center.

Chapter 1
3
PRONAR T046H
General information
SYMBOLS USED IN THE MANUAL
DANGER
Information, descriptions of hazards and
precautions as well as instructions and
orders related to the safety of use in the
content of the manual are marked with
a frame and word DANGER. Non-com-
pliance with the recommendations de-
scribed will endanger the health or life of
persons using the machine or bystanders.
CAUTION
Particularly important information and rec-
ommendations, the observance of which
is absolutely necessary, are highlighted
in the text with a frame saying CAUTION.
Failure to comply with these recommen-
dations creates the risk of damage to the
machine as a result of incorrect handling,
adjustment or use.
ADVICE
Additional instructions contained in the
manual describe useful information on the
operation of the machine and are marked
with a frame with the word ADVICE.
U.02.1.EN
DANGER
CAUTION
ADVICE

Chapter 1 General information
4PRONAR T046H
DETERMINATION OF DIRECTIONS IN THE MANUAL
Left side - the side on the left hand of the
observer facing the machine in the forward
direction of travel.
Right side - the side on the right hand of
the observer facing the machine in the
forward direction of travel.
Turn clockwise - turn the mechanism
clockwise(operatorfacingthemechanism).
Turn left - turn the mechanism counter-
clockwise(operatorfacingthemechanism).
U.03.1.EN
BA
C
D
614-B.01.1
Figure 1.1 Determining directions on the machine
(A) - front (B) rear (C) right side (D) left side

Chapter 1
5
PRONAR T046H
General information
CONTROL OF THE MACHINE AFTER DELIVERY
The manufacturer ensures that the ma-
chine is technically sound, has been
checked in accordance with control pro-
cedures and is put into service. However,
this does not release the user from the ob-
ligation to check the machine after delivery
and before rst use. The machine is de-
livered to the user completely assembled.
Detailed information on the transfer can
be found in the WARRANTY CARD.
CONTROL RECOMMENDATIONS
• Check completeness of machine
as ordered (standard and optional
equipment).
• Check the machine for missing parts
or damage resulting from incorrect
transport of the machine to its des-
tination (dents, punctures, bends or
broken parts, etc.).
• Check technical condition of guards,
safety devices.
• Check the condition of the paint
coating, check for signs of corrosion.
• Check the condition of the tires on
the road wheels and the air pressure
in the tires.
• Check the correct tightening of the
road wheels.
• Check the technical condition of the
drawbar eye and its fastening.
• Check the technical condition of the
exible hydraulic hoses.
• Check the technical condition of the
pneumatic hoses.
• Make sure there are no hydraulic oil
leaks.
• Check the machine's lighting electric
lamps.
• Check the electrical controls (panel,
harness).
• Check cylinders for hydraulic oil
leaks.
In case of any irregularities found, report
them directly to the seller to remove the
defects.
U.11.2.EN
ADVICE
The handover of the machine includes a detailed
examination and check of its operation, as well as
instruction for the buyer on the basic principles of
use. The first start takes place in the presence of the
Seller.

Chapter 1 General information
6PRONAR T046H
FIRST OF USE MACHINE
Before starting the machine, the user will
be familiarized with its construction, oper-
ation principle, available equipment and
operation, and rst of all safety rules.
SCOPE OF ACTIONS
• Read the contents of this USER'S
MANUAL and follow the recommen-
dations contained therein.
• Perform a daily machine inspection in
accordance with the guidelines con-
tained in the inspection schedule.
• Check all lubrication points on the
machine, lubricate if necessary ac-
cording to the recommendations in
the lubrication schedule.
• Check the correct tightening of
screw connections (in particular the
suspension, drawbar eye and road
wheels).
• Make sure that the pneumatic, hy-
draulic and electrical connections on
the agricultural tractor comply with
the requirements, otherwise do not
connect the trailer.
• Make sure that the hydraulic oil in the
trailer and tractor is of the same type
and grade.
• Check the height of the hook po-
sition and adjust if necessary to the
requirements of the containers to be
handled.
• Adjust the height of the drawbar eye
to the hitch on the tractor.
If all the above-mentioned activities have
been carried out and the technical con-
dition of the trailer does not raise any
objections, connect the machine to the
tractor.
Start the tractor, check individual systems
and carry out a test run of the machine
and carry out a test drive without load
(with unloaded trailer). It is recommended
that visual inspection be carried out by
two people, one of them should be per-
manently in the tractor's cab. The test run
must be carried out in the order shown
below.
• Connect the machine to appropriate
hitch of the agricultural tractor.
• Connect the brake, electrical and hy-
draulic system lines.
• Connect the control panel.
CAUTION
The first start-up involves checking the machine in
the presence of the seller. The seller is obliged to
conduct training in the safe and proper operation of
the machine.
Training by the seller does not release the user from
the obligation to become familiar with the contents
of this manual and to follow the recommendations
contained therein.

Chapter 1
7
PRONAR T046H
General information
• Raise the support to transport
position.
• Turn on the individual lights, check
the correct operation of the electrical
installation.
• Start and check the correct operation
of the following hydraulic systems:
hydraulic support (if present), front
and rear axle steering locks, sus-
pension lock, container lock, hook
frame travel, lifting and lowering the
swing frame.
• Check the operation of the service
brake when moving off.
• Perform a test drive.
• Stop the tractor and turn off the
engine, immobilize the tractor and
machine with the parking brake.
If during the test run occur worrying
symptoms such as:
• excessive noise and unnatural noises
from rubbing moving parts,
• leakage and pressure drop in the
braking system,
• improper operation of hydraulic and/
or pneumatic cylinders,
• other faults,
the trailer should be stopped until the
failure is removed. If the fault cannot be
rectied or remedied, you will void the
warranty, contact the place of purchase for
clarication of the problem or for reporting
the repair.
After completing the test drive, check the
tightness of the wheel nuts.
U.12.3.EN
DANGER
Careless and improper use and operation of the ma-
chine, as well as non-compliance with the instruc-
tions contained in the operating instructions, can
pose a risk to health and life.
The machine may not be used by unauthorized per-
sons, children, people under the influence of alcohol
or other drugs.
Non-compliance with the rules of safe use poses a
threat to the health of operators and bystanders.

Chapter 1 General information
8PRONAR T046H

TABLE OF CONTENTS
INTRODUCTION ____________________________________________________________________________ 2
SYMBOLS USED IN THE MANUAL ____________________________________________________________ 3
DETERMINATION OF DIRECTIONS IN THE MANUAL _____________________________________________ 4
CONTROL OF THE MACHINE AFTER DELIVERY _________________________________________________ 5
FIRST OF USE MACHINE ____________________________________________________________________ 6
GENERAL INFORMATION
1.1 IDENTIFICATION _________________________________________________________________ 1.2
1.2 AXLE IDENTIFICATION____________________________________________________________ 1.3
1.3 INTENDED USE __________________________________________________________________ 1.4
1.4 REQUIREMENTS_________________________________________________________________ 1.7
1.5 EQUIPEMENT ___________________________________________________________________ 1.8
1.6 WARRANTY CONDITIONS _________________________________________________________ 1.10
1.7 TRANSPORT ____________________________________________________________________ 1.11
CAR TRANSPORT______________________________________________________________________ 1.11
1.8 THREAT TO THE ENVIRONMENT ___________________________________________________ 1.13
1.9 WITHDRAWAL ___________________________________________________________________ 1.14
SAFETY OF USE
2.1 BASIC SAFETY RULES ___________________________________________________________ 2.2
2.2 SAFETY DURING MACHINE AGGREGATION __________________________________________ 2.3
2.3 LOADING AND UNLOADING ANIMALS ON A TRAILER _________________________________ 2.4
2.4 SAFETY RULES FOR OPERATING HYDRAULIC AND PNEUMATIC SYSTEMS_______________ 2.5
2.5 RULES OF SAFE TECHNICAL SERVICE______________________________________________ 2.6
2.6 RULES TO MOVE ON PUBLIC ROADS _______________________________________________ 2.9
2.7 TIRES __________________________________________________________________________ 2.11
2.8 DESCRIPTION OF RESIDUAL RISK _________________________________________________ 2.12
2.9 INFORMATION AND WARNING STICKERS ___________________________________________ 2.13
CONSTRUCTION AND OPERATION
3.1 TECHNICAL CHARACTERISTICS ___________________________________________________ 3.2
3.2 GENERAL CONSTRUCTION _______________________________________________________ 3.3
3.3 SERVICE BRAKE ________________________________________________________________ 3.4
3.4 PARKING BRAKE ________________________________________________________________ 3.7
3.5 THE HYDRAULIC SYSTEM OF SUSPENSION _________________________________________ 3.8
3.6 ELECTRICAL SYSTEM, WARNING ELEMENTS ________________________________________ 3.9
TERMS OF USE
4.1 OPERATION OF EQUIPMENT/COMPONENTS _________________________________________ 4.2
HYDRAULIC SUPPORT _________________________________________________________________ 4.2
4.2 CONNECTING AND DISCONNECTING THE TRAILER ___________________________________ 4.3
CONNECTING A TRAILER _______________________________________________________________ 4.3
DISCONNECTING A TRAILER ____________________________________________________________ 4.6
4.3 HYDRAULIC SYSTEM OPERATION__________________________________________________ 4.8
4.4 LOADING _______________________________________________________________________ 4.9
REAR DOOR OPENING _________________________________________________________________ 4.9
HYDRAULIC LOWERING OF THE TRAILER _________________________________________________ 4.9
USING SIDE RAILINGS__________________________________________________________________ 4.9
4.5 TRANSPORT OF ANIMALS ________________________________________________________ 4.11
4.6 UNLOADING ____________________________________________________________________ 4.13

4.7 RULES FOR USING THE TIRES_____________________________________________________ 4.14
PERIODIC INSPECTIONS
5.1 GENERAL ______________________________________________________________________ 5.2
5.2 SCHEDULE OF PERIODIC REVIEWS ________________________________________________ 5.3
5.3 TRAILER PREPARATION __________________________________________________________ 5.6
5.4 AIR TANK DRAINAGE_____________________________________________________________ 5.7
5.5 CHECKING PLUGS AND CONNECTION SOCKETS _____________________________________ 5.8
5.6 CHECKING THE TRAILER BEFORE DRIVING OFF _____________________________________ 5.9
5.7 AIR PRESSURE MEASUREMENT, INSPECTION OF TIRES AND WHEELS __________________ 5.10
5.8 CLEANING THE AIR FILTERS ______________________________________________________ 5.11
5.9 CHECKING BRAKE LINING WEAR __________________________________________________ 5.12
5.10 CHECKING THE CLEARANCE OF THE AXLE BEARINGS _______________________________ 5.13
5.11 CHECKING THE MECHANICAL BRAKES _____________________________________________ 5.14
5.12 CLEANING THE DRAIN VALVE _____________________________________________________ 5.15
5.13 PARKING BRAKE CABLE TENSION ADJUSTMENT ____________________________________ 5.16
CABLE TENSION ADJUSTMENT __________________________________________________________ 5.16
5.14 HYDRAULIC SYSTEM INSPECTION _________________________________________________ 5.18
5.15 PNEUMATIC SYSTEM INSPECTION _________________________________________________ 5.19
5.16 CHECKING SCREW CONNECTIONS_________________________________________________ 5.20
TIGHTENING TORQUES FOR SCREW CONNECTIONS _______________________________________ 5.20
TIGHTENING OF THE WHEEL NUTS. ______________________________________________________ 5.21
5.17 LUBRICATION ___________________________________________________________________ 5.22
5.18 REPLACEMENT OF HYDRAULIC HOSES_____________________________________________ 5.27
5.19 REPLACEMENT OF LIMIT VALVES AND LIMIT SWITCHES ______________________________ 5.28
TECHNICAL SUPPORT
6.1 WHEEL ASSEMBLY AND DISASSEMBLY _____________________________________________ 6.2
WHEEL DISASSEMBLY__________________________________________________________________ 6.2
WHEEL ASSEMBLY_____________________________________________________________________ 6.2
6.2 PARKING BRAKE CABLE REPLACEMENT ___________________________________________ 6.3
6.3 ADJUSTMENT OF THE CLEARANCE OF THE AXLE BEARINGS__________________________ 6.4
6.4 BRAKE ADJUSTMENT ____________________________________________________________ 6.5
6.5 ADJUSTING THE DRAWBAR HITCH POSITION________________________________________ 6.7
6.6 OPERATION OF ELECTRICAL INSTALLATION AND WARNING ELEMENTS ________________ 6.8
6.7 CONSUMABLES _________________________________________________________________ 6.9
HYDRAULIC OIL _______________________________________________________________________ 6.9
LUBRICANTS__________________________________________________________________________ 6.10
6.8 TROUBLESHOOTING _____________________________________________________________ 6.11
APPENDIX A

GENERAL INFORMATION
CHAPTER 1

Chapter 1 General information
1.2 PRONAR T046H
1.1 IDENTIFICATION
The PRONAR T046H agricultural trailer
has been marked with a name plate (1) lo-
cated on the side surface of the container
socket and the serial number (2) stamped
on the right drawbar longitudinal member.
The meaning of the individual elds on the
name plate is given in Table (1.1). Record
the trailer's serial number in the top eld.
E.3.9.614.01.1.EN
Table 1.1. Name plate markings
Item Meaning
A General term and function
B Trailer symbol/type
C Year of production
D VIN number
ECerticate approval number
F Curb weight
G Permissible gross weight
H Capacity
I Permissible load on coupling
J Permissible axle load 1
K Permissible axle load 2
PRONAR
A
B
C
D
E
F
G
H
I
J
K
SZB0460HXK1X00010
1
2
614-E.01-1
Figure 1.1 Trailer identication
(1) Name plate
(2) VIN number of trailer
S Z B 0 4 6 0 H X

Chapter 1
1.3
PRONAR T046H
General information
1.2 AXLE IDENTIFICATION
The serial number of the drive shafts and
their type is stamped on the name plate
(2) attached to the axle drum cover -
gure (1.2). After purchasing the trailer, it
is recommended to enterd individual serial
numbers in the elds below.
E.3.9.614.02.1.EN
17-210 Narew POLSKA
PRONAR
Sp. z o.o.
ID1-
ECE
ID3-
ID4-
ID2-
TUV25 TUV40
UTAC25 UTAC40
A1D
25 40 60
3013P
BLH07213B BLH07313B
2019
PA90X3013P09A667xxxxx
11800 11000 10000
12900 12000 11000
10600 10000 9000
7848
120252-19-TAC
614-E.02-1
13
2
Figure 1.2 Axis identication
(1) Driving axle
(2) Name plate
(3) Axle serial number

Chapter 1 General information
1.4 PRONAR T046H
1.3 INTENDED USE
The T046H trailer is intended for the
transport of own livestock by farmers for
seasonal grazing up to 50 km from the
farm. Transported animals should be
tethered.
Transport of animals should be in ac-
cordance with ‘COUNCIL REGULATION
(EC) NO. 1/2005 OF 22 DECEMBER
2004. ON THE PROTECTION OF AN-
IMALS DURING TRANSPORT AND AS-
SOCIATED ACTIVITIES’ and Directives
64/432/EEC and 93/119/EC and Regu-
lation (EC) No. 1255/97.
The transport of own animals by farmers
should be carried out using their own
means of transport (the above-mentioned
trailer) meeting the general conditions of
transport of animal, i.e.
• no one may transport animals or
order animals to be transported in
a way that mutilates them or causes
them suffering.
In addition, the following conditions must
be met:
• the necessary steps must be taken to
minimize the duration of the transport
and to ensure the needs of the an-
imals during transport,
• animals must be able to travel,
• the trailer intended for transport is
constructed, maintained and op-
erated in a manner that prevents
injury and suffering, and in a manner
that ensures animal safety,
• loading and unloading facilities must
be properly designed, constructed,
maintained and operated in such
a way as to prevent injury and suf-
fering to the animals and in a manner
that ensures the safety of the animal,
• personnel who takes care of animal
should have the appropriate training
or competence required in this case
and perform their duties without using
violence or any method causing un-
necessary fear, injury or suffering,
• transport must be carried out without
delay to the destination, while animal
welfare conditions must be regularly
monitored and maintained at an ap-
propriate level,
• animals must have adequate oor
area and height appropriate to their
size and intended transport,
• water, feed and rest must be pro-
vided at appropriate intervals and
CAUTION
Transporting free animals (without a leash) is pro-
hibited