PRONAR T663/1 User manual

PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
tel.: [phone] [phone]
[phone] [phone]
fax: [phone] [phone]
www.pronar.pl
OPERATOR'S MANUAL
TRAILER
PRONAR T663/1
PRONAR T663/1 SILO
TRANSLATION OF THE ORIGINAL DOCUMENT
ISSUE 5D-01-2010 PUBLICATION NO. 45N-00000000-UM

INTRODUCTION
Information contained herein is current as of the date of its publication. As a result of
improvements, some numerical values and illustrations contained in this publication may not
correspond to the factual specification of the machine delivered to the user. The manufacturer
reserves the right to introduce design changes in manufactured machines that facilitate
operation and improve the quality of their work, without making amendments to this Operator's
Manual.
This Operator's Manual is an integral part of the machine. Before using the machine, the user
must carefully read this Operator's Manual and observe all recommendations. This guarantees
safe operation and ensures malfunction-free work of the machine. The machine is designed to
meet obligatory standards, documents and legal regulations currently in force.
The manual describes the basic safety and operation rules of Pronar T663/1, T663/1 SILO
trailer.
If the information contained in the Operator's Manual needs clarification, the user should refer
for assistance to the sale point where the machine was purchased or to the manufacturer.
MANUFACTURER'S ADDRESS
PRONAR Sp. z o.o.
ul. Mickiewicza 101A
17-210 Narew, Poland
PHONE NUMBERS
[phone] [phone]
[phone] [phone]

SYMBOLS USED IN THIS MANUAL
Information, descriptions of danger, precautions, recommendations and orders associated with
user safety instructions are indicated as follows:
and preceded by the word "DANGER". Failure to observe the instructions may endanger the
machine operator's or other person's health or life.
Particularly important information and instructions, the observance of which is essential, are
indicated with the sign:
and preceded by the word "ATTENTION". Failure to observe the instructions may lead to
damage to the machine as a result of improper operation, adjustment or use.
In order to focus the user's attention on the need to perform periodical maintenance, the
relevant section of the Operator's Manual is indicated with the sign:
Additional tips contained in this document refer to helpful information on the machine operation
and are indicated as follows:
and preceded by the word "TIP".

DETERMINING THE DIRECTIONS FOR THE MANUAL'S NEEDS
Left side — a left hand side of the person facing the machine's forward travel direction.
Right side — a right hand side of the person facing the machine's forward travel direction.
SCOPE OF OPERATION STEPS
Operation steps are indicated with the following sign: 
The result of an operation/adjustment task or any notes on execution of the tasks performed is
indicated with the sign 

TABLE OF CONTENTS
1 BASIC INFORMATION 1.1
1.1 IDENTIFICATION 1.2
1.1.1 TRAILER IDENTIFICATION 1.2
1.1.2 AXLE IDENTIFICATION 1.3
1.1.3 LIST OF SERIAL NUMBERS 1.4
1.2 PROPER USE 1.4
1.3 EQUIPMENT 1.8
1.4 TERMS & CONDITIONS OF WARRANTY 1.9
1.5 TRANSPORT 1.10
1.5.1 TRANSPORT ON VEHICLE. 1.10
1.5.2 INDEPENDENT TRANSPORT BY THE USER. 1.12
1.6 ENVIRONMENTAL HAZARDS 1.13
1.7 WITHDRAWAL FROM USE 1.14
2 SAFETY ADVICE 2.1
2.1 BASIC SAFETY RULES 2.2
2.1.1 USE OF TRAILER 2.2
2.1.2 HITCHING AND UNHITCHING FROM TRACTOR 2.3
2.1.3 HITCHING AND UNHITCHING THE SECOND TRAILER 2.3
2.1.4 HYDRAULIC AND PNEUMATIC SYSTEMS 2.4
2.1.5 LOADING AND UNLOADING 2.5
2.1.6 TRANSPORTING THE MACHINE 2.7
2.1.7 TYRES 2.10
2.1.8 MAINTENANCE 2.11
2.2 RESIDUAL RISK 2.13
2.3 INFORMATION AND WARNING DECALS 2.14

3 DESIGN AND OPERATION 3.1
3.1 TECHNICAL SPECIFICATION 3.2
3.2 TRAILER CONSTRUCTION 3.3
3.2.1 CHASSIS 3.3
3.2.2 LOAD BOX 3.5
3.2.3 MAIN BRAKE 3.9
3.2.4 HYDRAULIC TIPPING SYSTEM 3.14
3.2.5 SUPPORT HYDRAULIC SYSTEM 3.16
3.2.6 HYDRAULIC SYSTEM OF SILO ATTACHMENT 3.18
3.2.7 PARKING BRAKE 3.19
3.2.8 LIGHTING SYSTEM 3.20
4 CORRECT USE 4.1
4.1 PREPARING FOR WORK BEFORE THE FIRST USE 4.2
4.1.1 CHECKING THE TRAILER AFTER DELIVERY 4.2
4.1.2 PREPARING THE TRAILER FOR THE FIRST HITCHING TO TRACTOR 4.3
4.2 HITCHING AND UNHITCHING THE TRAILER FROM TRACTOR 4.5
4.3 HITCHING AND UNHITCHING THE SECOND TRAILER 4.9
4.4 LOADING AND SECURING LOAD 4.11
4.4.1 GENERAL INFORMATION ABOUT LOADING 4.12
4.5 LOAD TRANSPORT 4.19
4.6 UNLOADING 4.22
4.7 PROPER USE AND MAINTENANCE OF TYRES 4.27
5 MAINTENANCE 5.1
5.1 PRELIMINARY INFORMATION 5.2
5.2 MAINTENANCE OF BRAKES AND AXLES 5.2
5.2.1 PRELIMINARY INFORMATION 5.2
5.2.2 INITIAL INSPECTION OF AXLE BRAKES, 5.3

5.2.3 CHECKING WHEEL AXLE BEARINGS FOR SLACKNESS 5.4
5.2.4 ADJUSTMENT OF AXLE BEARING SLACKNESS 5.6
5.2.5 MOUNTING AND DISMOUNTING WHEEL, INSPECTION OF WHEEL
NUT TIGHTENING 5.7
5.2.6 CHECKING AIR PRESSURE IN TYRES, EVALUATING TECHNICAL
CONDITION OF TYRES AND STEEL WHEELS 5.9
5.2.7 ADJUSTMENT OF MECHANICAL BRAKES 5.10
5.2.8 CHANGE OF PARKING BRAKE CABLES AND ADJUSTMENT OF CABLE
TENSION. 5.12
5.3 PNEUMATIC SYSTEM MAINTENANCE 5.14
5.3.1 PRELIMINARY INFORMATION 5.14
5.3.2 CHECKING AIR TIGHTNESS AND VISUAL INSPECTION OF
PNEUMATIC SYSTEM 5.15
5.3.3 CLEANING THE AIR FILTERS 5.16
5.3.4 DRAINING WATER FROM AIR TANK 5.17
5.3.5 CLEANING THE DRAIN VALVE 5.18
5.3.6 CLEANING AND MAINTAINING PNEUMATIC CONDUIT CONNECTIONS
AND PNEUMATIC SOCKETS 5.19
5.4 HYDRAULIC SYSTEM MAINTENANCE 5.20
5.4.1 PRELIMINARY INFORMATION 5.20
5.4.2 CHECKING HYDRAULIC SYSTEM TIGHTNESS 5.20
5.4.3 CHECKING TECHNICAL CONDITION OF HYDRAULIC COUPLERS AND
SOCKETS. 5.21
5.4.4 REPLACEMENT OF HYDRAULIC CONDUITS 5.21
5.5 MAINTENANCE OF ELECTRICAL SYSTEM AND WARNING
ELEMENTS 5.22
5.5.1 PRELIMINARY INFORMATION 5.22
5.5.2 REPLACEMENT OF BULBS 5.23
5.6 TRAILER LUBRICATION 5.23
5.7 CONSUMABLES 5.29
5.7.1 HYDRAULIC OIL 5.29

5.7.2 LUBRICANTS 5.30
5.8 CLEANING THE TRAILER 5.31
5.9 STORAGE 5.32
5.10 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5.33
5.11 INSTALLATION AND DISMOUNTING OF WALL EXTENSIONS 5.34
5.12 ADJUSTMENT OF DRAWBAR POSITION 5.35
5.13 TROUBLESHOOTING 5.36