Raven CaseIH 2100 Series User manual

Supplement & Installation Manual
CaseIH 2100-2300 Series Combine

RavenIndustries
FlowControls Division
P.O. Box 5107
Sioux Falls, SD 57117-5107
Toll Free 800-243-5435
Fax [phone]
www.ravenprecision.com
[email protected]
DISCLAIMER
While every effort has been made to ensure the accuracy of this document, Raven
Industries assumes no responsibility for omissions and errors. Neither is any liability
assumed for damages resulting from the use of information contained herein.
Raven Industries shall not be held responsible or liable for the effects of atmospheric
conditions and sunspot activity on the performance of our products.
Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of
the GPS signal from the US Department of Defense/NAVSTAR GPS satellites, the
OmniSTAR correction service or the WAAS correction service.
Raven Industries accepts no responsibility for the use of the signal for other than the
stated purpose. Raven Industries shall not be responsible or liable for incidental or
consequential damages or a loss of anticipated benefits or profits, work stoppage or
loss or impairment of data arising out of the use or inability to use the Smartrax or any
of its components.

Manual # 016-0190-068
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C H A P T E R
INTRODUCTION
Congratulations on your purchase of the Raven SmarTrax system! This system is designed
to provide cutting-edge, hands-free steering of your machine via GPS coordinates.

CaseIH 2100-2300 Series Combine SmarTrax Installation Manual
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Basic Kit
Contents
Below you will see the kit contents that you should have received with this SmarTrax
kit.
CaseIH 2100-2300 Series Combine SmarTrax Kit Contents
Quantity Item Description Part Number
1SENSOR ASSEMBLY, LINEAR STEERING
POSITION 063-0181-001
1PLATE, MOUNTING, UNIVERSAL HYDRAULIC,
PART "B" 107-0171-578
1CABLE, 20' EXTENSION, STEERING POSITION
SENSOR 115-0171-501
1WELDMENT, BRACKET, UNIVERSAL HYD. MTG.,
PART "A" 116-0159-527
1HOSE, HYDRAULIC, 13/16" ORFS (F) TO 9/16" JIC
(F), 54" LG 214-1000-378
1HOSE, HYDRAULIC, 13/16" ORFS (F) TO 9/16" JIC
(F), 54" LG 214-1000-379
1HOSE, HYDRAULIC, 11/16" ORFS (F) TO 9/16" JIC
(F), 54" LG 214-1000-380
1HOSE, HYDRAULIC, 11/16" ORFS (F) TO 9/16" JIC
(F), 54" LG 214-1000-381
1HOSE, HYDRAULIC, 9/16" ORFS (F) TO 9/16" JIC
(F), 54" LG 214-1000-382
1SWITCH, PRESSURE, MICRO, H.D., 15-100 BAR
ADJ. W/FTGS. 422-0000-074
2FITTING, ADAPTER, SWIVEL RUN TEE, 13/16"
ORFS 333-0012-028
2FITTING, ELBOW 90° SWIVEL, 11/16" ORFS 333-0012-065
2FITTING, ELBOW, 90° SWIVEL, 13/16" ORFS 333-0012-067
2FITTING, ADAPTER, SWIVEL RUN TEE, 11/16"
ORFS 333-0012-069
1FTG., ADAPTER , STRT., 9/16" ORFS (M)-7/16"
SAE O-RING (M) 333-0012-209
4BOLT, 5/16"-18 x 7/8" HEX HEAD 311-0052-104
4BOLT, HEX, 3/8"-16 UNC x 1/2" 311-0054-105
4NUT, 3/8"-16 312-1001-037
4WASHER, LOCK, 5/16" 313-1000-019
4WASHER, LOCK, SPLIT, 3/8" 313-1000-022
4WASHER, FLAT, 3/8" 313-2300-013
1VALVE, HYDRAULIC, CLOSED CENTER LS 334-0003-062
1MANUAL, INSTALLATION 016-0190-068
1MANUAL, INSTALLATION, SMARTRAX 016-9001-021
1LABEL, WARNING, DO NOT STEP 041-0159-688
1LABEL, WARNING, TAMPERING 041-0159-689
1CABLE, HYDRAULIC SOLENOID / OVERRIDE 115-0171-466

Manual # 016-0190-068
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C H A P T E R
SAFETY
Important: Hydraulics are under pressure. Never attempt to
open or work on a hydraulic system with the equipment running.
Care should always be taken when first opening a system that
was previously pressurized.
When disconnecting the hydraulic hoses or when purging is required, be aware
that the hydraulic oil within the machine system may be extremely hot and under
high pressure. Caution must be exercised. Any work carried out on the hydraulic
system must be performed in accordance with the machine manufacturerer’s
approved maintenance instructions. Raven Industries recommends that appropri-
ate protective equipment be worn when working on the hydraulic system. Ob-
jects or materials that are able to bypass the machine’s hydraulic filtration system
will adversely reduce performance and possibly damage the hydraulic valves.
Do not reverse the power leads. Doing so will cause severe damage to the
equipement. Always check to make sure that the power leads are connected to
the right polarity as marked. Ensure that the power cable is the last cable to be
connected.
Hydraulic
Safety
Requirements
Electical
Safety
Requirements

CaseIH 2100-2300 Series Combine SmarTrax Installation Manual
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We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:
wVia phone: [phone]
wViamail:
Raven Industries
FlowControl Division
205 E. 6th St.
Sioux Falls, SD 57104
wVia email: [email protected]
Contacting
Raven
Industries

Manual # 016-0190-068
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C H A P T E R
MOUTING THE UNIVERSAL BRACKET
ANDVALVE
1. Position the bracket on a flat support plate beneath the cab door on the
left hand side of the machine.
2. Drill holes in the support plate and attach the universal bracket using
the provided mounting bolts.
3. Align the proper holes on the bracket to those matching the holes in the
hydraulic valve.
4. Attach the Raven hydraulic valve to the top portion of the bracket using
the two metric bolts provided.
Position universal bracket and valve in location
shown

CaseIH 2100-2300 Series Combine SmarTrax Installation Manual
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PressureSwitch
1. Connect pressure switch to PS port on steering assist valve.
Drill holes in support plate and attach hydraulic
valve in position shown.

Manual # 016-0190-068
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C H A P T E R
HYDRAULICS
Helpful Hint: Prior to disconnecting hoses, you may wish to
trace hoses and label ports on hoses to ensure correct hose gets
re-connected to right ports on steering orbital. This model of
combine has ports labeled R, P, T, L, and LS stamped onto face
of the orbital. Refer to these during installation.

CaseIH 2100-2300 Series Combine SmarTrax Installation Manual
8
Installing the
Tank Port
Hose
Route new hoses up from the steering assist valve, between cab and support
plate, and then forward toward the steering orbital through the existing hole in
the cab support. (This will follow existing hose routing to the orbital.)
1. Remove the existing tank to orbital hose at the orbital and attach a
provided 13/16” tee fitting to the orbital.
2. Re-connect hose to the tee fitting.
3. Connect one end of the tank hose to the tee and one end to the “T”
port on the steering assist valve.
Helpful Hint: You may wish to install an elbow fitting on the
orbital or on the steering assist valve to properly route the hose.
Installing the
A-Port to Left
Steer Hose
1. Remove the existing left steer hose at the orbital and attach a provided
13/16” tee fitting to the orbital
2. Re-connect hose to the tee fitting.
3. Connect one end of the “A to left steer” hose to the tee and the other end
to the “A” port on the steering assist valve.
Helpful Hint: You may wish to install an elbow fitting on the
orbital or on the steering assist valve to properly route the hose.

Manual # 016-0190-068
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Installing the
LS-PV Hose 1. Remove the existing Load sense hose at the orbital.
2. Remove the existing LS-PV port fitting in the Raven steering assist
valve and insert the provided 7/16” O-Ring to ORFS fitting into the
open port.
3. Connect the open end of the original load sense hose to the LS-PV port
on the steering assist valve.
Installing the
LS-Steer Hose 1. Attach the proper end of the provided LS-Steer hose to the LS-Steer
port on the Raven steering valve.
2. Attach the remaining open end to the load sense port on the steering
orbital.
Installing the
Pressure Hose 1. Remove the existing pressure to orbital hose at the orbital and attach a
provided 11/16” tee fitting to the orbital.
2. Re-connect hose to the tee fitting.
3. Connect one end of the “Pressure” hose to the tee and one end to the “P”
port on the steering assist valve.
Helpful Hint: You may wish to install an elbow fitting on the
orbital or on the steering assist valve to properly route the hose.
Installing the
B-Port to
Right Steer
Hose
1. Remove the existing right steer hose at the orbital and attach a provided
11/16” tee fitting to the orbital
2. Re-connect hose to the tee fitting.
3. Connect one end of the “B to right steer” hose to the tee and the other
end to the “B” port on the steering assist valve.
Helpful Hint: You may wish to install an elbow fitting on the
orbital or on the steering assist valve to properly route the hose.

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Notes:

Manual # 016-0190-068
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C H A P T E R
STEERING POSITION SENSOR
INSTALLATION
Mounting the
Steering
Position
Sensor (SPS)
1. Attach the Steering Position Sensor to the right hand side of the
machine, in the approximate position shown.
2. Connect non-wired end of the sensor to the tie rod of the steering
linkage.
3. Connect the other end to the adjustable rear axle assembly.
Helpful Hint: You may wish to weld the provided SPS
bracket to the axle assembly, or fabricate a new bracket
to attach the SPS.
S.P.S.

CaseIH 2100-2300 Series Combine SmarTrax Installation Manual
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Attach one end of SPS to tie rod
Attach other end to rear axle assembly

Manual # 016-0190-068
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After installing the SmarTrax on your machine, always follow these start-up
procedures.
wMake sure the Steering Position Sensor rotates freely when turning the
wheels.
wTurn the wheels fully from side to side numerous times to remove air
from the hydraulic system.
wTime the wheels for full left to right and right to left time of approximately
8 - 10 seconds. Refer to the Universal Kit Manual for instructions on
this.
wAdjust the pressure switch to the most responsive setting. Refer to the
Universal Kit Manual for instructions on this.
C H A P T E R
START-UP PROCEDURES

CaseIH 2100-2300 Series Combine SmarTrax Installation Manual
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Notes:

Manual # 016-0190-068
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CaseIH 2100-2300 Series Combine SmarTrax Installation Manual
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RAVEN INDUSTRIES
LIMITED WARRANTY
WHAT IS COVERED?
This warranty covers all defects in workmanship or materials in your Raven
Flow Control Product under normal use, maintenance, and service.
HOW LONG IS THE COVERAGE PERIOD?
This warranty coverage runs for 12 months from the purchase date of your
Raven Flow Control Product. This warranty coverage applies only to the
original owner and is not transferrable.
HOW CAN YOU GET SERVICE?
Bringthedefectivepart,and proof ofdateofpurchase,toyourlocaldealer. If
your dealer agrees with the warranty claim, he will send the part, and proof
of purchase to his distributor or to Raven for final approval.
WHAT WILL RAVEN INDUSTRIES DO?
When our inspection proves the warranty claim, we will, at our option, repair
or replace the defective part and pay for return freight.
WHAT DOES THIS WARRANTY NOT COVER?
Raven Industries will not assume any expense or liability for repairs made
outsideourplant without writtenconsent. Wearenotresponsiblefor damage
toanyassociatedequipment or product and will notbe liable for loss ofprofit
or other special damages. The obligation of this warranty is in lieu of all
other warranties, expressed or implied, and no person is authorized to
assume for us any liability. Damages caused by normal wear and tear, mis-
use, abuse, neglect, accident, or improper installation and maintenance are
not covered by this warranty.

CaseIH 2100-2300 Series Combine Supplement & Installation Manual (P/N 016-0190-068 Rev B 02/07)
Notice: Thisdocument andthe informationprovided are the property of Raven Industries, Inc. and
may only be used as authorized by Raven Industries, Inc. All rights reserved under the copyright laws.
RavenIndustries
FlowControls Division
P.O. Box 5107
Sioux Falls, SD 57117-5107
Toll Free 800-243-5435
Fax [phone]
www.ravenprecision.com
[email protected]