Redexim VERTI-DRAIN 7215 User manual

User manual
VERTI-DRAIN 7215
Translation of the original user manual
2201 English 911.120.222 EN
Kwekerijweg 8 | 3709JA | Zeist | The Netherlands |
T: [phone]
E: [e-mail]
W: www.redexim.com

2
EU –DECLARATION OF CONFORMITY
We,
Redexim Handel- en Exploitatie Maatschappij B.V.
Kwekerijweg 8
3709 JA Zeist, The Netherlands
declare that this “EU - DECLARATION OF CONFORMITY” is issued under our sole
responsibility and belongs to the following product:
VERTI-DRAIN® WITH MACHINE NUMBER AS INDICATED ON THE MACHINE AND IN THIS
MANUAL,
to which this declaration refers, complies with stipulation of:
2006/42/EC Machinery Directive
and with the standards:
•ISO 12100-1:2010 Safety of machinery - General principles for design - Risk assessment and
risk reduction
•ISO 13857:2019 Safety of machinery - Safety distances to prevent hazard zones being
reached by upper and lower limbs
•ISO 4254-1:2015 Agricultural machinery - Safety - Part 1: General requirements
•ISO 4254-5:2018 Agricultural machinery - Safety - Part 5: Power-driven soil-working machines
Zeist, 03-01-2022
C.H.G. de Bree
Redexim Handel- en Exploitatie Maatschappij B.V.

3
UK –DECLARATION OF CONFORMITY
We,
Redexim Handel- en Exploitatie Maatschappij B.V.
Kwekerijweg 8
3709 JA Zeist, The Netherlands
declare that this “UK - DECLARATION OF CONFORMITY” is issued under our sole
responsibility and belongs to the following product:
VERTI-DRAIN® WITH MACHINE NUMBER AS INDICATED ON THE MACHINE AND IN THIS
MANUAL,
to which this declaration refers, complies with stipulation of:
S.I. 2008 No. 1597 HEALTH AND SAFETY The Supply of Machinery (Safety) Regulations
2008
and with the standards:
•ISO 12100-1:2010 Safety of machinery - General principles for design - Risk assessment and
risk reduction
•ISO 13857:2019 Safety of machinery - Safety distances to prevent hazard zones being
reached by upper and lower limbs
•ISO 4254-1:2015 Agricultural machinery - Safety - Part 1: General requirements
•ISO 4254-5:2018 Agricultural machinery - Safety - Part 5: Power-driven soil-working machines
Zeist, 03-01-2022
C.H.G. de Bree
Redexim Handel- en Exploitatie Maatschappij B.V.

4
FOREWORD.
Congratulations on the purchase of your VERTI-DRAIN. To ensure the safe and lasting
operations of this VERTI-DRAIN you (and anyone using the machine) should read and
understand this user's manual. A complete knowledge of the contents of the manual is
necessary in order to ensure the safe use of this machine.
The VERTI-DRAIN is not an independently operating machine. It is the responsibility of the
user to use the correct tractor.The user will also need to check the tractor / VERTI-DRAIN
combination on safety aspects, noise level, user instructions and risk analysis.
The VERTI-DRAIN is intended exclusively for grass fields or areas on which grass can
grow.
On the following page, we will begin with the safety instructions. Every user must be
familiar with these instructions and must follow them carefully. Below you will find a
registration card, which should be returned to us so that we are able to process any future
claims.
In this manual, many instructions are given which are stated in a number sequence. The
user must follow the instructions according to this sequence. If the * appears this refers to
safety instructions. If the @ is used, this refers to a tip and/ or note.
All information and technical specifications provided at the moment that this document is
published are the most recent ones. Design specifications may be changed without prior
notice.
This document is a translation of the original operating instructions.
Upon request, the original operating instructions are available in Dutch.
GUARANTEE CONDITIONS.
THIS VERTI-DRAIN PRODUCT IS DELIVERED TO THE CUSTOMER ACCOMMPANIED
BY A GUARANTEE AGAINST DEFECTS IN THE MATERIALS USED. THIS
GUARANTEE APPLIES FOR A PERIOD OF 12 MONTHS AS OF THE DATE OF
PURCHASE.
VERTI-DRAIN GUARANTEES ARE SUBJECTED TO THE "GENERAL CONDITIONS
FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188", WHICH
ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC
COMMISSION FOR EUROPE.
REGISTRATION CARD.
For your own record, copy the information from the registration card to the table hereunder
Serial number of machine
Name of your distributor
Date of purchase
Any remarks

5
SAFETY INSTRUCTIONS.
1. Always use the VERTI-DRAIN with the correct tractor as described in the
technical information.
2. The user is responsible for a safe Tractor/VERTI-DRAIN combination. The
combination must be tested for noise, safety, risk and easy usage. It is also
necessary to draw up user instructions.
3. The VERTI-DRAIN is suited exclusively to grass fields.
4. Every VERTI-DRAIN user must be fully informed of the information contained in
the user manual.
5. Inspect the ground where the VERTI-DRAIN is to be applied. Remove loose
obstacles, avoid uneven ground.
6. Never step off the tractor if the engine is still running.
7. Ensure that other people are standing at least 4 mtr. (14' ) away from the
VERTI-DRAIN while the machine is running.
8. Use appropriate clothing. Wear strong shoes with a steel inforced toe cap, long
trousers, tie up long hair. Do not have any loose pieces of clothing.
9. Never try to force the VERTI-DRAIN, a situation which is visible in the partial
loosening of the front roller from the ground and unstable behavior of the
VERTI-DRAIN.
10. Check the VERTI-DRAIN once a week to ensure there are no loose screws or
nuts and bolts.
11. The VERTI-DRAIN may never be used without protection covers and safety
stickers.
12. NEVER crawl underneath the VERTI-DRAIN. If you need to work underneath,
turn the VERTI-DRAIN on its front.
13. Always switch off the engine and uncouple the power take off, before starting
any maintenance, adjustment or repair. Also block the VERTI-DRAIN against
sinking and block it against forward/backward movement or sliding.
14. Use only the original VERTI-DRAIN spare parts/ tines in order to ensure the
safe operation of the machine.
15. Never use the VERTI-DRAIN in the dark, in heavy rain, on frozen ground, stormy
conditions or on slopes greater than 20 degrees.
16. Before operating the machine, also read the instructions and the maintenance
information for the power take off. This component has its own certification
mark.
17. Maintain a log book of repairs.
18. If any modifications are carried out on the machine the CE certification mark will
be no longer valid. The User/Dealer himself must then have the machine re-
certified.

6
CONTENTS
Paragraph
Description
Page
EU –DECLARATION OF CONFORMITY
2
UK –DECLARATION OF CONFORMITY
3
Foreword
4
Guarantee conditions
4
Registration card
4
Safety instructions
5
1.0
Technical specification
7
2.0
First setup, lifting machine from pallet
8
3.0
Safety stickers
9
4.0
PTO
10
4.1
PTO length
10
4.2
Use of PTO
11
5.0
Working depth adjustment
12
6.0
Tine angle adjustment
12
7.0
Ground speed
13
8.0
Starting procedures
14
9.0
General usage of Verti-Drain
15
10.0
Transport of Verti-Drain
15
11.0
Uncoupling of the Verti-Drain
15
12.0
Problem analysis
16
13.0
Maintenance
17
14.0
Technical information
18
14.1
Torque settings
18
14.2
The crankshaft
19
14.2.1
Replacing the transmission oil seal
19
14.2.2
Replacing of a crank and crank bearing
20
14.2.3
Removing the crankshaft tension
20
14.3
Alignment of an element
20
15.0
Options, Core Collector
21
15.1
Options, Turf Hold Down kit
23
15.2
Options, Tines
24
15.2.1
Solid tines
24
15.2.2
Hollow tines
25
15.3
Option, needle tines
25
15.3.1
(Standard) Needle tines
25
15.3.2
Mini Needle tines
26

7
1.0 TECHNICAL SPECIFICATIONS.
Model
7215
Working width
1.56 mtr (61”)
Working depth
Up to 250 mm (10”)
Tractor speed @ 500 rev’s at PTO
Hole spacing 65 mm (2-1/2”)
Hole spacing 100mm( 4”)
Hole spacing 165mm(6-1/2”)
Up to 1.00 km/h (0.60 mph)
Up to 1.50 km/h (1.00 mph)
Up to 2.50 km/h (1.60 mph)
PTO speed: (max)
Up to 500 rpm
Weight
550 Kg (1210 lbs)
Hole spacing side-to-side
100 mm (4”) @ 18 mm (3/4”) holes
65 mm (2.5”)@ 12 mm (1/2”) holes
Hole spacing in driving direction
25 –165 mm (1 - 6-1/2”)
Recommended tractor size
25HP with lift capacity of minimum 700 Kg
(1540 lbs)
Capacity (maximum)
Spacing 65 mm (2-1/2”)
Spacing 130mm (5 “)
Spacing 165mm (6-1/2”)
Up to 1560 sq.mtr (16792 sq ft)/ hour
Up to 2340 sq.mtr (25188 sq.ft)/ hour
Up to 3900 sq.mtr (41979 sq.ft)/ hour
Shipping dimensions
1720 x 800 x 1100 mm (69”x 32”x 44”)
Maximum tine size
Solid 18 x 250 mm (3/4”x 10”)
Hollow 25 x 250 mm (1”x 10”)
Slip clutch setting PTO
Maximum 400 Nm. (3500 lb.inch.)
Three point linkage
3- point CAT 1 .
Transmission oil
80W90 (3 liter)
Lubrication grease
EP 2
Standard items
Set solid tines 12/250 (1/2”x 10).
Front and rear roller
3- shuttle gearbox
Toolbox with combi tool

8
Fig. 1
2.0 FIRST SETUP, LIFTING MACHINE FROM PALLET.
The machine stands vertically up on the pallet. To remove the pallet and get the machine
horizontal on the ground, handle as follows (see fig.1):
1. Open the rear cover
2. Connect a cable to lift point
* Ensure the cable/crane/lift truck can lift minimum 2000 Kg.(5000 lbs).
3. Raise machine with pallet 50 mm (2") from the ground.
4. Remove pallet by sliding it over the bottom 3-point pins
* Do not crawl under the machine
5. Lower the machine gentle till 3-point connecting plates contact the ground.
6. Drop the machine further, enabling it to rotate on its front roller.
7. Gently lower the machine till it stands on the front and rear roller.
8. Connect the machine to a tractor.
* Use correct tractor see specifications.
9. Lift the machine from the ground.
10. Remove the rear roller lock pins. Put pins in hole 4.
11. Lower the machine on the ground and adjust the angle of 90 degrees with toplink
@ This angle is very important, see further.
12. Adjust tractor lower link stabilizers to limit sideways movement to about 100 mm (4”).
13. Fix tine angle adjustment lever to machine (separately packed with tines in box).
14. Mount the tines. Use some grease on the shank.
15. PTO length, see 3.1
16. When machine is taken of the pallet, remove the upper plug of the gearbox and replace it
with the supplied breather.

9
3.0 SAFETY STICKERS
Safety stickers are located on both sides of the machine. These safety stickers must always
be clearly visible and legible and must be replaced if they have become damaged (see Figure
2).
Fig. 2
911.280.402
- In case of maintenance, adjustments and repair,
always switch OFF the engine of the towing
vehicle and the PTO. Prevent the combination
from driving and/or sliding away.
- Keep a distance of minimum 4 metres if the
machine is operating (except the operator sitting
in the towing vehicle).
- During operation, NO persons are allowed within
the danger zone of the machine, because there is
danger of physical injuries caused by moving
components.
900.280.402
- Prior to using the machine, the operators of the
machine must read the user manual carefully.
900.280.404
- BE CAREFUL not to get any parts of your body
jammed when opening the rear cover!
900.260.420
- You can operate the machine safely, if the PTO does
not exceed 500 rpm.
911.280.404
- The back cover must always be closed and undamaged
during operation of the machine!

10
4.0 PTO.
The PTO is a very important item. It drives the machine from the tractor and ensures the
safe operations when correctly maintained and installed. The PTO shaft has its own CE
certification. Read the PTO shaft manual, which is connected to the shaft itself.
A
B
250mm (9.8") min.
max. 30°
max. 30°
Fig. 2
4.1 PTO LENGTH.
The length of the PTO is very important. When too long, the transmission of the tractor
and/or VERTI-DRAIN may be damaged. When the overlap length of the tubes drops under
250 mm (9.8") anytime, the PTO may be damaged.
* The length changes when the machine is raised or when another tractor is used.
To cut the standard PTO from new or for another tractor, work as follows (see fig. 3):
1. Measure the distance between tractor PTO shaft and VERTI-DRAIN PTO shaft from
groove to groove when machine is on the ground at correct angle and attached to the tractor.
2. Measure the length B of the PTO in its shortest position from lock pin to lock bolt.
3. Split PTO in two pieces and remove safety cover from each end
4. Both tubes and safety cover ends should be shortened: (B - A) + 125 mm (4.9").
5. Deburr all items, use some grease and put all parts together.
6. Assemble the slip clutch side of the PTO to the VERTI-DRAIN transmission.
* Torque for lock bolt should be 80 Nm (700 lb.in.) and checked every 40 hours
7. Connect other side to the tractor.
8. Check overlap of tubes.
* Never run machine with a damaged PTO safety cover. Replace it first.

11
4.2 USE OF PTO
For the correct use of the PTO, the following items need to be checked:
1. During work the angle of the joints may never exceed 30 degrees
2. The joints have to be in line all the time
3. The tube overlap should always be minimal 250 (9.8") mm
4. Never use the machine with a damaged PTO protection cover.
5. For greasing see par. 13.0 Maintenance.

12
Fig.4 Fig.5
5.0 WORKING DEPTH ADJUSTMENT.
The working depth can be adjusted when the machine is lifted from the ground as follows, see fig.
4:
Unscrew nuts 1 at each side of the machine one turn. Screw spindle 3 in or out. Every revolution
is 4 mm (0.160"). The decal 2 at each side of the machine shows the actual depth. When the
correct depth is reached, tighten the nuts 1 at each side.
@ Never adjust one side more than 4 turns. Compensate the other side first before proceeding.
@ The adjustment can be done with a special tool in the machine tool box.
@ The value at the decals is only true when 250 mm (10") long tine are used. When shorter
tines are used, deduct the length difference to the 250 mm (10") from the actual decal reading.
@ Clean and spray the spindle and nut with anti-sticking grease oil every 100 hours, to prevent
dirt sticking on the nut.
6.0 TINE ANGLE ADJUSTMENT.
The adjustment of the angle of all tine holders is centrally located at the right side of the machine,
see fig.5..
Raise the machine above the ground, slacken the nuts 2 at each side of the machine
Adjust the tine angle by rotating the lever 1. The angle-value can be read from the decal 4 next to
the handle.
After the correct angle is set, tighten all nuts.
@ An angle of 90 degrees means almost no tine movement in the ground. This is required for
hollow coring tines and advised for thinner tines.

13
@ From 90 to 75 degrees means more "kick action". This is advised for solid tines, depending on
ground conditions, tine size and customer requirements.
@ The angle of 90 degrees means that the tines penetrate perpendicular into the ground. This is
only true if the machine is correctly set, see fig.1. If this isn't correct a push force F, see fig 5. is
applied, which can seriously damage the machine.
@ The length of the draw rod assembly should be 415.0 mm (16.340"), which can be set by the
calibrating shimms, see the spare part page.
Fig.6
7.0 GROUND SPEED.
The ground speed determines the hole spacing D in the drive direction, see fig.6. The
VERTI-DRAIN doesn't need a creeper gear, however if the customer wants a close hole
spacing, the ground speed should be low enough, which depends on the tractor.
The gearbox has standard three different gear setting, resp. 1,2 and 3. When set in 3, reduce PTO
revs till 400 rpm’s max, otherwise damage may occur.
The input speed R on the PTO may be maximum 500 rpm. When stones or rocks are expected, the
input speed should be lowered.
With heavier tines or attachments, the tine holders may start to float. Lower rpm's at that time, before
the tine holders start to turn upwards. We advise using 400 revs on PTO all the time.
In Fig.6., a graph is drawn in which the relation between the ground speed, the gear
setting and the hole spacing is given. If the tractor ground speed is known at 500 rpm's of
the PTO, the hole spacing can be determined at different gearbox settings.
@ If the machine is not set correctly behind the tractor, see fig.1., different angles at the
PTO may cause vibration into the drive line of the VERTI-DRAIN. This vibration can hurt
the machine and also the performance of the holes in the ground.
@ If changing gear is difficult; the crankshaft should be turned a little.
@ If the PTO shaft is incorrectly fitted (too long or too short), extra forces are applied to the
input shaft of the gearbox. Damage may occur.
* When the gearbox is shifted, shut off the tractor engine

14
Fig.7
8.0 STARTING PROCEDURES.
The starting procedure is VERY important. If the start up is not done as described
hereunder, serious damage to the machine may occur. Proceed as follows, see fig.7.:
1. Drive to the spot you want to start the operation.
2. Lower the machine, till the lowest tines are almost on the ground.
3. Set tractor engine at aprox. 1200 rpm's
4. Put tractor in correct gear, and start moving forward (A)
5. Engage PTO at tractor (B)
6. DURING rolling forwards with the machine RUNNING, GENTLY lower the machine in
the
ground (C), till front roller is tight on the ground.
7. Increase engine rpm's till the maximum value permitted.
At the end of a pass, quit the operation as follows:
1. Lower engine rpm's till about 1200.
2. Raise machine out of the ground.
3. As soon as all tines are out of the ground, disengage PTO.
4. Raise machine further, till the lowest tines are at least 120 mm (5") above the ground.
5. Move to the next spot and start again as described above.
@ It is absolutely necessary to proceed as described above. If the machine is put into the
ground first, without the PTO running, serious damage may occur.
@The machine needs to be lowered GENTLY.
@ Be careful with driving backwards.

15
During work the front roller needs to be stable on the ground. If the machine starts to be
unstable, change the rpm's on the PTO. If this doesn't make any difference, adjust the
working depth or change to other tines that penetrate easier.
@ If nothing is done on the instability of the machine, serious troubles may arise
afterwards.
The machine is NOT protected against these circumstances on the long term.
@ Never drive backwards with the tines in or close to the ground.
@ Do not uses a hydraulic top link.
9.0 GENERAL USAGE OF VERTI-DRAIN.
The VERTI-DRAIN can only be used when the circumstances are right. Check the
following items:
1. Are there any loose objects on the field? If so, these must be removed first.
2. Are there any slopes? The maximum slope for the VERTI-DRAIN is 20 degrees. Always
operate the VERTI-DRAIN from the top to the bottom of a slop.
3. Are there any pipes/wires/cables in the ground? If so, ascertain at what depth and set
the working depth at a maximum of 60% of the pipe etc. depth.
4. Are there any hard objects in the ground? If so, operate the VERTI-DRAIN with a very
low PTO speed, or adjust working depth.
5. Is there any danger of flying objects such as golf balls, which could distract the attention
of the driver ? If so, the VERTI-DRAIN can not be operated at that moment.
6. Is there any danger of subsidence or land/mud slides? If so, the VERTI-DRAIN cannot
be operated on the field at that moment.
7. Is the ground frozen or very wet. Postpone operation till circumstances are better.
8. When ground is very compacted, use shorter thinner tines to penetrate, or adjust
working depth.
10.0 TRANSPORT OF VERTI-DRAIN.
The user is responsible for the transport of the VERTI-DRAIN behind the tractor along the
public streets. Check on the national legislation’s. Across open ground a maximum speed
of 12 km/h (8 mph) applies. In view of the weight of the VERTI-DRAIN, a higher speed
could be dangerous for the driver and bystanders. The machine could also suffer damage
due to jolt, which can occur with higher speeds.
* At least 20% of the tractor weight should rest on the front axle when machine is
lifted.
11.0 UNCOUPLING OF THE VERTI-DRAIN.
The machine can be disconnected from the tractor as follows:
1. Open the rear cover.
2. Turn the crankshaft until both central tine holders right/left of the gearbox are in their top positions.
3. Turn all other tine holder upwards against the stop
4. Lower the machine on a firm surface
5. Lock pin 3 into a corresponding hole, see fig.1.

16
6. Block the rear and front roller against rolling away.
7. Remove the top link.
8. Disconnect the PTO shaft from the tractor side.
9. Disconnect the lower three point linkage arms.
* Shut down the tractor engine during walking around the VERTI-DRAIN.
* In case of storing the machine for a long period, it is recommended NOT to fold up
the pins in view of the life span of the of the shock-absorber springs.
12.0 PROBLEM ANALYSIS.
Machine vibrates
Crankshaft rotates irregular
Tough circumstances
Machine not at 90 degrees
PTO joint angles different
PTO joints not in line
Adjust working depth
Use thinner/ shorter tines
If dry, irrigate first
Solid/ hollow tines
are bending/breaking
Wrong tine
Tough circumstances
Quick wearing
Change tine, use shorter one
Use solids first before hollow to break
the soil
Adjust working depth
Use thinner/ shorter tines
If dry, irrigate first
Use solids first to break the soil
Adjust tine angle setting
Front roller is not
stable on the ground
Wrong tines, too much
resistance
Tough circumstances
Change tine size
Adjust working depth
Use other size tines
Adjust working depth
Irrigate first
Do job not in one pass
PTO breakage
Slip clutches slips often
Tubes are cracking
Check setting
Replace lining plates
Clean clutch internally
PTO angles too wide
PTO angles not the same
Damage to draw rods
Bending/ breaking
Machine not at 90 degrees
Central bar bent
Bearing bushes worn
Tines hit the ground with reversing.
Lift height not correct
Damage to the turf
Oval holes
Turf damage
Soil too wet
Change tine angle setting
Reduce forward speed
Adjust working depth
Use thinner tines
Tine not tight in tine
holder
Tough circumstances
Use other tines
Grind flat area to tines
Adjust the tine angle setting
Crankshaft problems
Big end nuts slacken
Solve vibration, see vibration
Crankshaft bearing collapsed
Incorrect assembled after repair.
Remove, clean, use Loctite

17
Rear roller shaking
Rear roller locked
Rear roller up with hollow
coring
Tough circumstances
Unlock
Change speed and PTO rev’s
Put roller free on the ground
Change machine settings.
13.0 MAINTENANCE.
Pre-Delivery-Inspection
Check bolts/ nuts
Connect the unit to a tractor
Run unit for 5 min
See instructions in this manual
Look and listen
After first 20 hours
(new or repaired)
Grease PTO and rollers
Check bolts/nuts
Look closely at machine
4 shots each EP 2
After every 100 hours
Grease PTO and rollers
Check bolts/ nuts
Look closely at machine
Grease spindles front roller
4 shots each EP 2
After every 500 hours.
Replace the oil in the
gearbox.
Use 80W90 (3 liter).

18
14.0 TECHNICAL INFORMATION.
Generally speaking, this Verti-Drain is not a complicated machine. A couple of technical
items will be explained. If you still have questions, please contact your dealer, who is
willing to assist you.
Fig.8
14.1 TORQUE SETTINGS.
In fig.8., the torque settings of the most important bolts/nuts are given. For the ones the
torque setting is not mentioned, please be sure that they are tightened as a similar size
bolt/nut would be tightened. If bolts/nuts are working themselves loose, Loctite may be
applied.

19
Fig.9
14.2 THE CRANKSHAFT.
In fig.9. the assembly of the crankshaft is given. Also look at the spare part page for a
more clear view and setup. On a 7215 the angle between the handles on the gearbox
should be 45 degrees.
14.2.1 REPLACING THE TRANSMISSION OIL SEAL.
In fig.9. a top view of the crankshaft is given. To replace an oil seal at the transmission,
handle as follows:
1. Loosen nuts II and IV, which may be tight through the Loctite. Some heat may help.
2. Remove big end V, after the big end pin XI is removed.
3. Remove cover III by unscrewing all the bolts/nuts.
4. Slide crank VI away from the gearbox using a hammer and hitting is slightly at the
center, until big end pin VII is free.
5. Rotate crank VI and slide big end IX from the big end pin VII.
6. Remove handle X after marking the position and removing nut VIII.
7. Pull oil seal out with a screwdriver.
8. Clean area and assemble new oil seal.
9. Clean handle X and splined shaft and assemble the handle at the right position.
10. Before attaching nut/new lock plate, first fill the space under the locking plate (between
the splines and the handle) with liquid silicon paste.
11. Attach a new locking plate and nut VIII. Use Loctite for the nut as well.
12. Assemble the other parts the same way as they have been removed.
13. If the crankshaft seems lumpish, see further 14.2.3.

20
14.2.2. REPLACEMENT OF A CRANK WITH BEARING.
Replacing a crank is necessary when it is cracked or when the big end nuts start to come
loose on a regular base. Either the crank bearing, the crank bearing fitting or the big end
pin holes in the crank are damaged. Replace the crank / bearing as soon as possible, to
avoid any more damage to other parts, as follows:
1. Remove big end pin nuts IV (or II) from both big end pins connected to the crank.
2. Remove the big end pins, so that the big end can be swapped away. (Note; this will not
happen with the big end (pin) aside the gearbox.).
3. Remove the crank bearing covers III
4. Tap crank IV and bearing carefully side wards out of the frame by hitting the crank in the
center with a hammer.
5. Remove the bearing carefully from the crank.
6. After replacing the crank and/or bearing, replace the parts in the same sequence as
they were removed. Use Loctite were indicated in fig.8.
7. If the crankshaft runs tight, see 14.2.3.
14.2.3 REMOVING THE CRANKSHAFT TENSION.
If parts have been replaced on the crankshaft, the crankshaft may seem running tight. This
is because of possible tension in the crankshaft parts. It is necessary to remove these, as
follows, see fig.9.:
1. Tap the center of the crank adjacent to the gearbox, alternately left and right.
2. Feel whether the crank moves and continue till the crank has nested.
3. Repeat this operation with the adjacent crank and continue this way till the crankshaft
will operate more smoothly.
@ After any repair on the crankshaft, the crankshaft nuts should be checked regularly,
see 12.0
@ Don’t assemble the cranks at the wrong side of the machine. See the spare-part part for
the right part numbers.
14.3 ALIGNMENT OF AN ELEMENT.
In the event that an element is no longer in line with the adjacent elements, the alignment
can be corrected as follows (see fig.8.):
- Slacken the four bolts/nuts A, that connect the crankshaft to the element.
- Slacken the two bolts B, that fix the element to the main frame.
- Try to align the element by moving it side wards, till it ligns up with the adjacent ones.
- Start to tighten all bolts/nuts.
@ The element may be pushed out of line due to overload to the machine
@ When a crank is replaced, always realign the element, because if no additional tension
is created in the total element assembly.
@ Any pre-tension in the element assembly will shorten the bearing life and may damage
other parts as well.