RIB K800 Series User manual

K800 - K1400
K2200
Operator Power Supply Max gate weight Max Thrust Max torque Code
K800 230V 50/60Hz 800 kg / 1766 lbs 60 kg / 132 lbs 20,4 Nm AA30038
K1400 230V 50/60Hz 1400 kg / 3090 lbs 79 kg / 173,8 lbs 27 Nm AA30043
K2200 230V 50/60Hz 2200 kg / 4856 lbs 115 kg / 253 lbs 39 Nm AA30050

2
IMPORTANT SAFETY INSTRUCTIONS FOR THE
INSTALLATION
G
B
ATTENTION - FOR THE SAFETY OF PEOPLE IT IS IMPORTANT TO FOLLOW ALL THE
INSTRUCTIONS
KEEP THESE INSTRUCTIONS WITH CARE
1° - If it is not forecast in the electric gearcase, install a switch of magneto thermic type
upstream, (omni polar with minimum opening of the contacts of 3 mm) with a check of
conformity to the international standards. Such device must be protected against the
accidental lockup (for example by installing inside a locked board).
2° - For the section and the type of the cables RIB advices to use a cable of H05RN-F type
with 1,5 sqmm minimum section and, however, to keep to the IEC 364 and installation
standards in force in your country.
3° - Positioning of a possible couple of photoelectric cells: the radius of the photoelectric
cells must be at a height of no more than 70 cm from the ground and at a distance
not superior to 20 cm from the motion plane of the door. Their correct working must
be verified at the end of the installation in accordance with the point D.3.2 of the EN
12453
4° - To fulfill the limits set by EN 12453, and in case the peak force exceeds the normative
limit of 400 N it is necessary to have recourse to the active presence survey on the
whole height of the door (up to max 2,5 m) - The photoelectric cells, in this case, must
be applied in accordance with the point D.4.1 of the EN 12453.
N.B.: The earthing of the system is obligatory.
The data described in this handbook are purely a guide.
RIB reserves the right to change them in any moment.
Carry out the system in the respect of the standards and laws in force.
IMPORTANT SAFETY INSTRUCTIONS FOR THE INSTALLATION
ATTENTION - THE INCORRECT INSTALLATION CAN CAUSE SERIOUS DAMAGES
FOLLOW ALL INSTALLATION INSTRUCTIONS
1° - This handbook is exclusively addressed to the specialized personnel who knows
the constructive criteria and the protection devices against accidents for motorized
gates, doors and main doors (follow the standards and the laws in force).
2° - The installer will have to issue a handbook to the final user in accordance with the
EN 12635.
3° - Before proceeding with the installation, the installer must forecast the risks analysis
of the final automatized closing and the safety of the identified dangerous points
(Following the standards EN 12453).
4° - Before installing the motion motor, the installer must verify that the gate is in good
mechanical conditions and that it adequately opens and closes.
5° - The installer must install the member for the manual release at a height inferior to
1,8 m.
6° - The installer will have to remove possible impediments to the motorized motion of the
gate (eg. door bolts, sliding bolts, door locks etc.)
7° - The installer will permanently have to put the tags warning against the deflection on a
very visible point or near possible fixed controls.
8° - The wiring harness of the different electric components external to the operator (for
example photoelectric cells, flashlights etc.) must be carried out according to the EN
60204-1.
9° - The possible assembly of a keyboard for the manual control of the movement must be
done by positioning the keyboard so that the person operating it does not find himself
in a dangerous position; moreover, the risk of accidental activation of the buttons must
be reduced.
10° - Keep the automatism controls (push-button panel, remote control etc.) out of the
children way. Command device for operating the motor (a switch manually closed)
should be placed in area visible from the guided site and far from moving parts. It
should be placed at least at 1,5 m height.
11° - this appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge
if they have been given supervision or instruction concerning use of the appliance in
a safe way and understand the hazards involved
12° - children shall not play with the appliance
13° - cleaning and user maintenance shall not be made by children without supervision
14° - do not allow children to play with fixed controls. Keep remote controls away from
children
15° - Fixed command devices should be installed in a well visible way.
16° - Before carrying out any installation, regulation or maintenance operation of the
system, take off the voltage by operating on the special magneto thermic switch
connected upstream.
17° - At the end of the installation, the installer will have to make sure that the parts of the
door do not encumber streets or public sidewalks.
THE RIB COMPANY DOES NOT ACCEPT ANY RESPONSIBILITY for possible damages
caused by the non observance during the installation of the safety standards and of
the laws in force at present.

3
G
B
SYSTEM LAY-OUT
93
160
303 296
320
1 - K operating device
2 - External photocells
3 - Rack of Module 4
4 - Key selector
5 - Radio antenna
6 - Blinker
7 - Limit switch plate (cams)
8 - Mechanical strip
9 - Pneumatic strip or Fotocosta
10 - Internal Photocells
11 - Photocell columns
12 - Mechanical stops
TECHNICAL FEATURES
Irreversible operating devices for sliding gates with a maximum weight of
2.200 kg / 4900 lbs.
The irreversibility of this operating device allows you to avoid using any electric lock for
an effective closing of the gate. The motor is protected by an heat probe, that temporary
interrupts the operating cycle in case of prolonged use.
Measurements in mm
TECHNICAL
DATA K800 K1400 K2200
Max. leaf weight kg 800 1400 2200
Operating speed m/s. 0,155/0,18
Rack 4
EEC Power supply 230V~ 50/60Hz
Thrust force to constant turns N 600 790 1150
Max. torque Nm 20,4 27 39
Motor capacity W 287/262 257/314 247/311
Power absorbed A 1,38/1,19 1,18/1,44 1,1/1,62
Capacitor µF 12,5 12,5 16
Normative cycles 230V n° 7 - 38s/2s 8 - 64s/2s
12/7 - 64s/2s
Normative cycles 120V n° 10 - 38s/2s 7 - 64s/2s 12 - 64s/2s
Daily operations suggested n° 300 400 500
Service 50% 70% 70%
Guaranteed consecutive cycles n° 8/6m 15/10m 15/10m
Grease COMLUBE LHITGREASE EP/GR.2
Weight of electroreducer kg 10,5 12,3 14
Noise db <70
Working temperature °C -10 ÷ +55°C
Protection IP 44
1

4
CHECKING BEFORE THE INSTALLATION
!! THE GATE SHALL MOVE FRICTIONLESS !!
N.B.: Gate features must be uniformed with the standards and laws in force. The door/
gate can be automated only if it is in a good condition and its conditions comply with the
EN 12604 norm.
- The door/gate leaf does not have a pedestrian door. In the opposite case it is necessary
to take the appropriate steps, in accordance with EN 12453 norm (for instance; by
preventing the operation of the motor when the pedestrian door is opened, by installing
a safety microswitch connected with the control panel).
- Besides the electrical or mechanical limit switches available on the operators, there must
be, on both ends of the installation, a fixed mechanical stopper which stop the gate in
the unlikely event of ill functioning of limit swithces on the operators. For this reason the
fixed mechanical stopper must be of an adeguate size to withstand the static and kinetic
forces generated by the gate (12) (2).
- Gate columns shall have anti-derailment guides on their top (3), to avoid the
unintentional gate release.
N.B.: Remove mechanical stops like the one in fig. 3.
No mechanical stops shall be on top of the gate, since these mechanical stops are not
safe enough.
Parts to install according to EN 12453 standard
COMMAND TYPE
USE OF THE SHUTTER
Skilled persons
(out of public area*)
Skilled persons
(public area)
Not skilled
persons
Hold-to-run operation A B Not possible
Impulsive - in sight
(e.g. push-button) C or E C or E C and D, or E
impulsive - out of sight
(e.g. remote) C or E C and D, or E C and D, or E
automatic C and D, or E C and D, or E C and D, or E
* a typical example are those doors which do not have access to any public way
A: Hold-to-run operation made by push-button ex: code ACG2013
B: Hold-to-run operation made by key selector ex: code ACG1010
C: Adjustable power of the motor or photocells to respect impact forces as indicated in
Annex A
D: Safety strips and/or other additional devices to reduce the probability of contact with
the door.
E: Devices installed in such a way that a person can not be touched by the door.
RELEASE
To operated after the power supply to the motor has been interrupted.
In order to work manually on the gate, you just need to insert the fitting key and rotate it
3 times counterclockwise (4).
In order to carry out the manual operation of the gate leaf the followings must be checked:
- That the gate is endowed with appropriate handles;
- That these appropriate handles are placed so to avoid safety risks for the operator;
- That the physical effort necessary to move the gate leaf should not be higher than 225
N, for doors/gates for private dwellings, and, 390N for doors/gates for commercial and
industrial sites ( values indicated in 5.4.5 of the EN 12453 norm) .
2
3
4
INSTALLATION K
G
B

5
MOTOR AND RACK FITTING
The holes for fixing the nylon rack must be made at 123,5 mm height from the motor
support (at 130mm for the iron rack).
The height of the rack can be adjusted thanks to the slots available on its right -angled
bar.
The height adjusting is necessary to prevent the gate leaning on the driving gear (5 and
6).
To fasten the nylon rack on the gate, drill Ø 5 mm holes on the moving part of the gate
and thread them using a M6 tap thread (Ø 7 mm and M8 for iron rack).
The driving gear needs some 1 mm clearance from the rack.
LIMIT SWITCH FITTING
In order to determine the gate travel length, place two cams at the ends of the
rack (7).
Move the cams on the rack teeth to adjust their opening and closing travel.
To fix the cams to the rack, tighten the screws issued.
N.B: In addition to the electric stop cams mentioned above, you must also install strong
mechanical stops preventing the gate from sliding out from the top guides.
MAINTENANCE
To be carried out exclusively by skilled persons after the power supply to the
motor has been interrupted.
Periodically, when the gate is standstill, clean and keep the guide free from stones and
dirt.
7
5
6
Measurements in mm
Measurements in mm
G
B

6

7
K800-1400-2200 FCE - FCM
Codice Denominazione Particolare
ACG1082 Chiave di sblocco K
ACG8672 Serratura esagonale
BA01019 Serie accessori per cilindro
BA01079 Cilindro serratura
BA03017 Gruppo finecorsa per K FCE
BA10072 Ingranaggio di traino
BA10079 Confezione fermi finecorsa verticale
BA10088 Carter K completo
BA10089 Finecorsa con camme per K FCE
CAL1120 Corona elicoidale per K800
CAL1125 Base scorrevole con semiguscio
CCM6204ZZ Cuscinetto motore
CEL1380 Cond. 12,5µF 450V per K800/1400 230/50V
CEL1382 Cond. 16µF 450V per K2200 230/50V
CEL1519 Passacavo IP55 GW50431 AC50
CME2025 Vite senza fine per K2200
CME2026 Albero traino
CME2028 Perno di sblocco
CME2036 Corona K1400 - K2200
CME2046 Vite rullata K800 - K1400
CMO1188 Motore K1400 230V - 50/60Hz
CMO1297 Motore K2200 230V - 50/60Hz
CMO2602 Motore K800 230V - 50/60Hz
CPL1177 Guida porta micro
CPL1178 Tappo ingranaggio traino
CPL1224 Supporto scheda
CTC1012 Chiavetta 8x7x20
CTC1018 Chiavetta 8x7x50
CTC1164 Spina elastica 6x30
CTC1205 Molla sblocco
CTC1221 Spina cilindrica 10x80
CTC1243 Guarnizione base K
CTC1259 Molla trazione coperchio
CTC1308 Anello di tenuta OR 4100
CTC1355 Anelli di rasamento 25x35x0,5
CTC1406 Paraolio 10x26x7
CVA1372 Boccole flangia 25X32X40X5X2
K FCE

Cod. CVA1877 - 01032018 - Rev. 00
Declaration of incorporation for partly completed machinery - Machinery Directive 2006/42/EC, Annex II., B
R.I.B. S.r.l. - Via Matteotti, 162 - 25014 Castenedolo - Brescia - Italy
Tel. ++39.030.2135811 - www.ribind.it - [email protected]
Apparatus model :
K800
K1400
K2200
Object of the declaration :
The following essential requirements of the Machinery Directive (2006/42/EC) are abided by and applied:
· The relevant technical documentation is compiled in accordance with Part B of Annex VII; such documentation, or parts of it, will be sent by post or by
electronic means, in response to a motivated request received from the qualified national authorities.
· This almost complete-machinery is conformed with the provisions of these others EC directives: Directives 2014/30/UE and 2014/35/UE.
· All relevant essential requirements as given in Annex I of the EU Directive 2006/42/EC have been applied to the product. Compliance with the cited
harmonized standards provides presumption of conformity with the specified essential requirements of the Directive covered by those Standards or
parts thereof.
WARNING: Other requirements and other EU Directives may be applicable to the products falling within the scope of this Declaration.
The object of the declaration described above is in conformity with the relevant Union harmonisation legislation:
EN 12453:2017
EN 12635:2002+A1:2008
EN 12978:2003+A1:2009
EN 13241-1:2016
EN 13849-1:2015 (pl b)
EN 13849-2:2012
EN 55014-1:2017
EN 55014-2:2016
EN 60335-1:2016
EN 60335-2-103:2015
EN 61000-3-2:2014
EN 61000-3-3:2013
EN 61000-6-1:2007
EN 61000-6-2:2005
EN 61000-6-3:2007+A1:2011
EN 61000-6-4:2007+A1:2011
- This product can not work alone and was designed to be fitted into a system made up of various other elements. Hence, it falls within Article 6, Paragraph 2 of the
EC-Directive 2006/42 (Machines) and following modifications, to which respect we point out the ban on its putting into service before being found compliant with what
is provided by the Directive.
(Bosio Stefano - Legal Representative)
Castenedolo, 01-03-2018
· This product has been completely developed and built in Italy
AUTOMATISMI PER CANCELLI
AUTOMATIC ENTRY SYSTEMS