Ricoh D014 User manual

D014/D015/D078/D079
SERVICE MANUAL
(Book 1 of 2) 003379MIU
MAINFRAME
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

D014/D015/D078/D079
SERVICE MANUAL
(B00K 1 OF 2) MAINFRAME
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

D014/D015/D078/D079
SERVICE MANUAL
B00K 1 OF 2
MAINFRAME
003379MIU
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

It is the reader's responsibility when discussing the information contained
within this document to maintain a level of confidentiality that is in the best
interest of Ricoh Americas Corporation and its member companies.
NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY
FASHION AND DISTRIBUTED WITHOUT THE PRIOR
PERMISSION OF RICOH AMERICAS CORPORATION.
All product names, domain names or product illustrations, including
desktop images, used in this document are trademarks, registered
trademarks or the property of their respective companies.
They are used throughout this book in an informational or editorial fashion
only and for the benefit of such companies. No such use, or the use of
any trade name, or web site is intended to convey endorsement or other
affiliation with Ricoh products.
©2008 RICOH Americas Corporation. All rights reserved.
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

The Service Manual contains information
regarding service techniques, procedures,
processes and spare parts of office equipment
distributed by Ricoh Americas Corporation.
Users of this manual should be either service
trained or certified by successfully completing a
Ricoh Technical Training Program.
Untrained and uncertified users utilizing
information contained in this service manual to
repair or modify Ricoh equipment risk personal
injury, damage to property or loss of warranty
protection.
Ricoh Americas Corporation
WARNING
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

LEGEND
PRODUCT CODE COMPANY
LANIER RICOH SAVIN
D014 LD260c MP C6000 C6055
D015 LD275c MP C7500 C7570
D078 Pro C550EX Pro C550EX Pro C550EX
D079 Pro C700EX Pro C700EX Pro C700EX
DOCUMENTATION HISTORY
REV. NO. DATE COMMENTS
* 01/2008 Original Printing
1 04/2009 D078/D079 Added
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

SM i D014/D015/D078/D079
D014/D015/D078/D079
TABLE OF CONTENTS
NEW FEATURES OF D014/D015
NEW FEATURES OF D014/D015................................................D-1
RESPONSES TO REQUESTS FOR IMPROVEMENT..............................D-1
IMPROVED PRODUCTIVITY ..............................................................D-1
Copy Speed....................................................................................D-1
Shorter Warm-up Time...................................................................D-1
Overall System...............................................................................D-2
IMPROVED RELIABILITY....................................................................D-2
Longer Service Life of Developer...................................................D-2
Better Stability of Image Density ....................................................D-2
Paper Feed.....................................................................................D-6
Paper Output..................................................................................D-7
Elimination of Pawl Marks on Prints...............................................D-8
Fusing Lamp Rearrangement in the Heating Roller .......................D-9
Reduction of Pressure on the Hot Roller......................................D-10
Handling Thicker Paper................................................................D-10
OPERABILITY .........................................................................................D-11
Handling Paper Jams...................................................................D-11
Easier Use of Paper Tray End Fence...........................................D-11
New Arrow Indicator on Side Fence Lever...................................D-11
Image Quality Improvement .........................................................D-11
ADOPTION OF SINGLE-DIRECTION DEVELOPER/
TONER SUPPLY ...............................................................................D-11
ADOPTION OF NEW PXP TONER ...................................................D-12
Sharpening Text...........................................................................D-13
ELIMINATION OF SHINY PAWL MARKS ON PRINTS.....................D-14
COMPARISON OF CHANGES IN BASIC OPERATION....................D-15
Comments....................................................................................D-16
SYSTEM CONFIGURATION AND NEW OPTIONS ..........................D-17
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

D014/D015/D078/D079 ii SM
Configuration 1 (with D373/D374 Finisher) ..................................D-17
Configuration 2 (with B830 Finisher)............................................D-19
NEW OPTIONS FOR B132/B200 ......................................................D-21
New Peripheral.............................................................................D-21
Other Peripherals.........................................................................D-21
MFP OPTIONS (LISTED ALPHABETICALLY) ..................................D-22
APPEARANCE OF ACTUAL CONFIGURATIONS............................D-23
Configuration Sample for General Office Customers ...................D-23
CONFIGURATION SAMPLE FOR LIGHT PRODUCTION
CUSTOMERS....................................................................................D-24
More Details About Design Changes ...........................................D-24
PCU (PHOTOCONDUCTOR UNIT)...................................................D-25
Developer Filling, Replacement....................................................D-25
PCU Design..................................................................................D-25
Different Designs of YCM PCU and K PCU..................................D-26
POTENTIAL SENSORS.....................................................................D-28
Potential Sensor Postion..............................................................D-28
DEVELOPMENT UNIT.......................................................................D-29
Cross-Section of Development Unit .............................................D-29
External View of Development Unit..............................................D-30
Toner/Developer Flow Inside the Development Unit....................D-31
TONER SUPPLY ...............................................................................D-32
Toner Supply Components...........................................................D-32
New STC (Soft Toner Cartridge)..................................................D-33
TRANSFER UNIT (IMAGE TRANSFER AND PAPER
TRANSFER UNITS).................................................................................D-34
ITB UNIT............................................................................................D-34
New PTR Lift Mechanism.............................................................D-34
PTR Lift Mechanism.....................................................................D-35
Increased Durability of Paper Transfer Roller...............................D-36
FUSING UNIT..........................................................................................D-38
GENERAL LAYOUT OF FUSING UNIT.............................................D-38
New Pressure Roller Lift Mechanism ...........................................D-39
MOTORS.................................................................................................D-40
FRONT, REAR VIEW OF DRUM CLEANING,
DEVELOPMENT, DRUM MOTORS...................................................D-40
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

SM iii D014/D015/D078/D079
CHANGES TO IMPROVE TORQUE TRANSMISSION
EFFICIENCY......................................................................................D-41
Drum Motor Shaft.........................................................................D-41
FB Control....................................................................................D-42
ITB Drive, PTR, Fusing/Exit Motors..............................................D-43
K/YMC Lift, Used Toner Motors....................................................D-44
CONTROLLER BOARD...........................................................................D-45
SMALL CHANGES.............................................................................D-45
NOTES ABOUT SERVICING.............................................................D-46
DETAILED SUMMARY OF CHANGES....................................................D-49
External Appearance, Operation Panel........................................D-49
Controller Box...............................................................................D-49
Main Frame Configuration, Ventilation.........................................D-49
Engine Drive Mechanisms............................................................D-49
Exposure......................................................................................D-49
Laser Writing................................................................................D-50
Paper Feed...................................................................................D-50
Development, Toner Supply.........................................................D-50
Drum Charge, Cleaning................................................................D-50
Image Transfer.............................................................................D-51
Paper Transfer .............................................................................D-51
Fusing ..........................................................................................D-51
Process Control............................................................................D-51
OPC Drums..................................................................................D-51
Toner............................................................................................D-51
INSTALLATION
1. INSTALLATION .......................................................................1-1
1.1 INSTALLATION REQUIREMENTS.......................................................1-1
1.1.1 OPERATING ENVIRONMENT ....................................................1-1
1.1.2 MACHINE LEVEL........................................................................1-2
1.1.3 MINIMUM SPACE REQUIREMENTS..........................................1-2
1.1.4 DIMENSIONS..............................................................................1-3
1.1.5 POWER REQUIREMENTS..........................................................1-3
1.2 COPIER AND PERIPHERALS..............................................................1-5
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

D014/D015/D078/D079 iv SM
1.2.1 SYSTEM CONFIGURATION 1....................................................1-5
1.2.2 SYSTEM CONFIGURATION 2....................................................1-7
1.2.3 MFP OPTIONS (LISTED ALPHABETICALLY) ............................1-8
1.3 COPIER D014/D015...........................................................................1-10
1.3.1 ACCESSORIES.........................................................................1-10
1.3.2 INSTALLATION .........................................................................1-11
External Tapes and Packing Material............................................1-11
Internal Tapes and Packing Material.............................................1-12
Shipping Retainer Removal...........................................................1-14
Reattach the Faceplate.................................................................1-16
Remove Remaining Retainers and Packing Material....................1-16
Filling the PCU Units with Developer.............................................1-18
Reinstall the Toner Hopper............................................................1-23
STC (Soft Toner Cartridge) Installation .........................................1-24
Initializing Developer and Toner....................................................1-26
Load the Paper Trays....................................................................1-27
Make a Test Color Print.................................................................1-28
ACC (Automatic Color Calibration) Adjustment.............................1-28
Do the Color Registration Procedure for MUSIC...........................1-29
Counter Display Setting.................................................................1-30
Make the Machine Level ...............................................................1-30
Attach the PCU Stand Rack and Store the PCU Stand.................1-31
Attach Decals................................................................................1-32
Enable USB...................................................................................1-33
Print an SMC Report.....................................................................1-33
Connect the Upper and Lower Tray Heaters.................................1-34
1.4 COPY TRAY (B756)............................................................................1-35
1.4.1 ACCESSORIES.........................................................................1-35
1.4.2 INSTALLATION .........................................................................1-36
1.5 A3/11" X 17" PAPER SIZE TRAY (B331) ...........................................1-38
1.5.1 ACCESSORIES.........................................................................1-38
1.5.2 INSTALLATION .........................................................................1-39
1.6 COUNTERS........................................................................................1-42
1.6.1 ACCESSORIES.........................................................................1-42
Key Card Bracket B498.................................................................1-42
Key Counter Bracket B452 Accessories........................................1-43
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

SM v D014/D015/D078/D079
Optional Counter Interface Unit Type A B879 Accessories...........1-44
1.6.2 INSTALLATION .........................................................................1-45
Assemble the Key Counter Bracket...............................................1-45
Install the Key Card Bracket and Assembled Key Counter ...........1-45
1.7 LCT (B473), LCT ADAPTER (B699)...................................................1-49
1.7.1 ACCESSORIES.........................................................................1-49
LCT (B473)....................................................................................1-49
LCT Adapter (B699)......................................................................1-50
1.7.2 INSTALLATION .........................................................................1-51
Removing Tape and Accessories..................................................1-51
LCT Adapter (B699) Installation....................................................1-52
LCT Installation .............................................................................1-53
Adjusting Side Fences for Paper Size...........................................1-55
1.8 LG UNIT FOR A4/LT LCT (B474) .......................................................1-58
1.8.1 ACCESSORIES.........................................................................1-58
1.8.2 INSTALLATION .........................................................................1-59
LCT Connected to the Machine.....................................................1-59
1.9 LCIT RT4000 (D350)...........................................................................1-62
1.9.1 ACCESSORIES.........................................................................1-62
1.9.2 LCT INSTALLATION..................................................................1-64
Grounding and Preparing the LCT for Docking .............................1-64
After Installation.............................................................................1-68
1.9.3 ANTI-CONDENSATION HEATER TYPE B: 120V.....................1-68
Accessory Check...........................................................................1-68
Installation Procedure for 120V.....................................................1-69
1.9.4 ANTI-CONDENSATION HEATER TYPE B: 240V.....................1-71
Accessory Check...........................................................................1-71
Installation Procedure for 240V.....................................................1-72
1.10 2000/3000 SHEET FINISHERS (D373/D374)...............................1-74
1.10.1 ACCESSORIES ...................................................................1-74
1.10.2 INSTALLATION....................................................................1-75
Removing Tapes and Packing Materials.......................................1-76
Docking the Finisher to the Copier................................................1-78
Attaching the Trays .......................................................................1-81
Leveling the Finisher .....................................................................1-82
Support Trays................................................................................1-82
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

D014/D015/D078/D079 vi SM
Selecting the Staple Supply Name................................................1-84
Enabling Booklet Binding (D373 Only)..........................................1-84
1.11 PUNCH UNIT (B702) ....................................................................1-85
1.11.1 ACCESSORIES ...................................................................1-85
1.11.2 INSTALLATION....................................................................1-86
1.12 OUTPUT JOGGER UNIT (B703) ..................................................1-90
1.12.1 ACCESSORIES ...................................................................1-90
1.12.2 INSTALLATION....................................................................1-91
1.13 MAIL BOX (B762)..........................................................................1-93
1.13.1 ACCESSORIES ...................................................................1-93
1.13.2 INSTALLATION....................................................................1-94
1.13.3 ACCESSORIES ...................................................................1-96
3000-Sheet Finisher B830 Accessories ........................................1-96
Finisher Adapter Kit D375 Accessories.........................................1-98
1.13.4 FINISHER ADAPTER KIT D375 INSTALLATION................1-99
1.13.5 FINISHER INSTALLATION................................................1-103
Docking the Finisher B830 ..........................................................1-105
Connecting the Finisher B830.....................................................1-107
1.13.6 UPDATING THE FIRMWARE............................................1-109
1.13.7 SP SETTING......................................................................1-110
1.14 PUNCH UNIT B831.....................................................................1-111
1.14.1 ACCESSORIES .................................................................1-111
1.14.2 INSTALLATION..................................................................1-112
1.15 COVER INTERPOSER TRAY (B704).........................................1-116
1.15.1 ACCESSORIES .................................................................1-116
1.15.2 INSTALLATION..................................................................1-118
Removing Tapes and Packing Materials.....................................1-118
Preparing the Finisher.................................................................1-119
Attaching the Extensions.............................................................1-120
Attaching the Interposer Tray......................................................1-121
Docking the Finisher/Interposer with the Machine.......................1-122
1.16 COVER INTERPOSER TRAY CI5000 (B835).............................1-125
1.16.1 ACCESSORIES .................................................................1-125
1.16.2 INSTALLATION..................................................................1-127
Setting up the Unit and Docking to the Copier.............................1-127
Docking the Next Peripheral Device............................................1-131
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

SM vii D014/D015/D078/D079
Mounting the Tray Unit................................................................1-132
1.16.3 DOCKING THE COVER INTERPOSER TRAY B835.........1-135
Z-Fold Unit B660 to Cover Interposer Tray B835........................1-135
Finisher B830 to Cover Interposer Tray B835.............................1-136
Firmware Update.........................................................................1-136
1.17 Z-FOLDING UNIT ZF4000 (B660)...............................................1-137
1.17.1 ACCESSORY CHECK .......................................................1-137
1.17.2 INSTALLATION..................................................................1-139
Unpacking ...................................................................................1-139
Attaching the Brackets ................................................................1-140
Preparing for Docking..................................................................1-141
Testing the Breaker.....................................................................1-142
Docking the Z-Folding Unit to the Cover Interposer Tray or Copier1-143
Connecting the Z-Folding Unit B660 ...........................................1-144
1.18 MFP CONTROLLER OPTIONS..................................................1-146
1.18.1 OVERVIEW........................................................................1-146
1.18.2 ENABLING USB.................................................................1-148
1.18.3 ACCESSORY CARDS .......................................................1-149
1.18.4 SD CARD APPLICATIONS................................................1-151
1.18.5 HANDLING DIMMS AND SD CARDS................................1-152
DIMMs.........................................................................................1-152
SD cards......................................................................................1-153
1.18.6 MOVING APPLICATIONS TO ONE SD CARD..................1-153
Overview .....................................................................................1-153
Moving Applications ....................................................................1-154
Undo Exec...................................................................................1-155
Storing SD Application Cards on Site..........................................1-156
1.18.7 PRINTER/SCANNER D376 AND INTERFACE UNIT ........1-157
Accessories.................................................................................1-157
Installation...................................................................................1-157
1.18.8 IEEE 1284 INTERFACE BOARD B679 (CENTRONICS)...1-159
Accessories.................................................................................1-159
Installation...................................................................................1-159
1.18.9 BLUETOOTH INTERFACE UNIT B826..............................1-160
Accessories.................................................................................1-160
Installation Procedure..................................................................1-160
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA

D014/D015/D078/D079 viii SM
1.18.10 IEEE 802.11A/G INTERFACE UNIT D377 .....................1-161
Accessories.................................................................................1-161
Installation...................................................................................1-161
SP Mode Settings for 802.11a/g Wireless LAN...........................1-163
1.18.11 FILE FORMAT CONVERTER D377...............................1-164
Accessory Check.........................................................................1-164
Installation...................................................................................1-164
1.18.12 HDD ENCRYPTION UNIT..............................................1-165
Before You Begin the Procedure.................................................1-165
Seal Check and Removal............................................................1-166
Installation Procedure..................................................................1-167
Recovery from a Device Problem................................................1-168
Restoring the encryption key.......................................................1-168
Clearing the NVRAM...................................................................1-169
1.18.13 POSTSCRIPT3 D378 .....................................................1-170
1.18.14 DOS UNIT TYPE H D377...............................................1-171
Accessory Check.........................................................................1-171
Before You Begin….....................................................................1-171
Seal Check and Removal............................................................1-172
Installation Procedure..................................................................1-173
Check Operation of the DOS Application ....................................1-175
1.18.15 COPIER CONNECTION KIT B328.................................1-176
1.18.16 GIGABIT ETHERNET D377 ...........................................1-178
Accessories.................................................................................1-178
Installation...................................................................................1-178
1.18.17 BROWSER UNIT TYPE D (D377)..................................1-180
Accessories.................................................................................1-180
Installation...................................................................................1-180
1.18.18 COPY DATA SECURITY UNIT TYPE F (B829) .............1-182
Accessories.................................................................................1-182
User Tool Setting.........................................................................1-183
1.18.19 VM CARD TYPE E (D377)..............................................1-184
Accessories.................................................................................1-184
Installation...................................................................................1-184
CÓPIA NÃO CONTROLADA
CÓPIA NÃO CONTROLADA