Rollplay FLEX KART W405AC Assembly instructions

Owner’s Manual and Assembly Instructions
Model #: W405AC W405-ROB W405-R W405-G W405-O W405-W
Read and study the entire manual before assembly and operation. The vehicle must be
assembled by an adult who has read and understood the instructions.
Made in China.
Styles and colors may vary. Prior to returning to the store, please contact Rollplay's Customer
Service with questions. Visit us online at www.rollplay.com for assistance and replacement
parts.
IMPORTANT:
Save this manual with your sales receipt.
FLEX KART

Introduction
Please contact Rollplay Customer Service with any questions.
Hours: 9 AM - 5 PM (CST), Monday - Friday
Phone: [phone]
Email: [e-mail]
Web: www.rollplay.com
Specifications:
BATTERY
MOTOR
AGES
MAX WEIGHT
PRODUCT SIZE
SPEED
RECHARGE TIME
TYPICAL RUN TIME
CHARGER OUTPUT
6V 4AH
6V
2-5
25 kg (55 lb)
780 x 540 x 485 cm (307.1 x 212.6 x 190.9 in)
Up to 3.2 km/h (2 MPH)
8-12 Hours
1-2 Hours
DC 7.0V
Thank you for purchasing this Rollplay vehicle from Rollplay. We hope the
rider enjoys it for miles to come. Please read this instruction manual
carefully before assembling and operating the vehicle.
Please contact Rollplay Customer Service with any questions. Have your
model number and serial number before calling. Please have proof of
purchase.

IMPORTANT:
YOU MUST CHARGE THE BATTERY
FOR 24 HOURS BEFORE FIRST USE!
Charge the battery after each use.
Charge the battery at least once a month, even if the vehicle was not in use.
Do not charge for more than 30 hours.
Failure to charge the battery once a month may result
in a battery that will not accept a charge.
BEFORE RETURNING YOUR PRODUCT TO THE
STORE, CONTACT ROLLPLAY WITH QUESTIONS.
1-888-982-9309
Read this entire manual to ensure
proper assembly and safe operation
of the vehicle.
Call or email Customer Service if you need assistance or replacement
parts. Please have your model number and serial number ready before
calling. Please have proof of purchase. Keep your sales receipt or register
your product at www.rollplay.com as we require proof of purchase.
[email protected]

5
Table of Contents
Safety ..........................................................6
Parts ...........................................................8
Charging Instructions..................................9
Unfolding the Frame ................................ 10
Installing the Steering Wheel..................... 11
Attaching the Seat .................................... 12
Operating Instructions .............................. 13
Folding Instruction .................................... 14
Maintenance............................................. 15
General Care............................................. 16
Troubleshooting Guide.............................. 17
FCC Information........................................ 19
Service and Repairs.................................. 20
Warranty.................................................... 21
Product Registration ................................. 23

6Safety
WARNING: SAFE RIDING RULES
• The user must follow all safety rules and guidelines, or serious injury or death may
occur to the user.
• Always use common sense and safe practices when using the vehicle. User must
be at least 24 months old and weigh no more than 25kg (55 lbs.).
• This product contains small parts that are for adult assembly only. Keep small
children away when assembling. Remove and dispose of all protective material and
plastic bags before assembling.
Safety Commission (CPSC) Standard 16 CFR 1203.
• Only sit on the seat in the vehicle.
• Do not allow more than one rider.
• Do not overload the vehicle. Do not remove the weight restriction decals.
• Do not pull the vehicle with another vehicle or similar device.
• Keep body parts such as hands, legs, hair and clothing away from moving parts.
Moving parts can cause serious injury.
• Always wear shoes while in the vehicle.
• Do not operate near streets or motor vehicles.
• Do not operate near drop-offs such as steps, steep inclines or hills. Operate on
relatively level ground.
• Do not operate in dangerous weather conditions such as rain or snow.
• Always operate the vehicle in a safe, secure environment with adult supervision.
PREVENT INJURIES AND DEATHS:
NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when child is
inside the vehicle. Direct adult supervision is REQUIRED.
NEVER use in roadways, near motor vehicles, on or near steep inclines or steps,
swimming pools or other bodies of water.
ALWAYS wear shoes.
ALWAYS sit on the seat.
RISK OF FIRE. Do not bypass.
• Remove batteries if product is to be left unused for a long time; Always replace the
whole set of batteries at one time; Do not mix old and new batt ximtonoD;seire
alkaline, standard (zinc-carbon) or rechargeable (nickel-cadmium) batteries.

7
Safety
(Continued)
WARNING: BATTERY SAFETY
• Battery posts, terminals and related accessories contain lead and lead components.
DO NOT open the battery.
• Contact exposure to battery leakage (lead acid) may cause serious injury.
Immediately contact your doctor if exposure occurs. If the chemical is on the skin,
immediately give the person water or milk. Do not give water or milk if the person
is vomiting or has decreased alertness. Do not induce vomiting.
• Tampering or modifying the electric circuit system may cause shock, re or
explosion. It could permanently damage the system. Keep the charger housing
closed to prevent exposed wiring, which may cause electric shock.
• IMPORTANT: Befor
charged for a full 24 hours (no more than 30 hours).
WARNING: ADULT SUPERVISION REQUIRED
• Before using the vehicle, the rider must understand the vehicle controls and safety
issues.
• It is the responsibility of the adult to educate the child and determine if the child
is capable of understanding the vehicle controls.
• An adult must ALWAYS directly supervise the use of this vehicle.
• NEVER leave a child unsupervised in the vehicle.

8Parts
1
2
5
6
7
8
9
3
4
11
15
16
17
18
10
13
12
14
1.Steering Wheel
2. Steering Bar
3. Frame
4. Front Axle
5. Seat
6. Vehicle Body
7. Battery Compartment Cover
8. Battery Clamp
9. Rear Axle
10. Gearbox
11. Left Front Wheel
12. Right Front Wheel
13. Left Rear Wheel
14. Right Rear Wheel
15. Battery
16. Charger
17. Manual
18.Screws (M6*38) x 2
(located in the seat's polybag)
NOTE: Parts 2-4, 6-14 is for
reference only and is packed
already assembled.
Phillips screwdriver
Not Included:

9
Charging Instructions
ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER.
To Charge the Battery:
To Reconnect the Battery:
1. Unplug the battery charger (D)
from the outlet.
2. Unplug the red battery connector
(A).
3. Reconnect the red battery
connector (A) to the red engine
connector (B).
4. Replace the seat and lock in place.
Note: It is not necessary to remove the battery for
charging. However, if the battery does not reach
the outlet, it can be removed for charging. Use
a screwdriver to release the battery clamp and
disconnect the red battery connector from the red
engine connector to remove the battery.
YOU MUST CHARGE THE BATTERY FOR 24
HOURS BEFORE FIRST USE!
1. Ensure the FLEX Kart is stopped
and turned off.
2. Locate the seat lock at the front of
the seat. Using a coin or screwdriver
turn the seat lock to the unlocked
position and remove the seat.
3. Unplug the red battery connector
(A) from the red engine connector
(B).
4. Connect the red battery connector
(A) to the red battery charger
connector (C) and plug (D) into a
120 V outlet.
D
AC
A
B

10 Unfolding the Frame
Click
1). Take the vehicle out of the package.
2). Unlock the frame by pulling out the Frame Lock, away
from the vehicle. (Fig A)
3). Raise the Steering Bar until it clicks into place (Fig B).
A
Frame Lock
Steering Bar
B

11
Installing the Steering Wheel
1). Remove the screw (M5*47) from the Steering Wheel.
2). Plug the steering wheel wire into the steering bar wire. (Fig A)
3). Place the steering wheel onto the top of the steering bar,
match the screw holes of the steering wheel and the steering
bar.（Note: Gently tuck the wires completely into the steering
bar, to avoid damage to the wires.）
4). Insert the screw (M5*47) into the hole and fasten with the nut
to secure. (Fig B)
A
B
Power Button

12 Attaching the Seat
1). Remove screws (M6*38) from the the seat's polybag.
2). Align the two holes on the Seat over the holes on the vehicle
body to the desired position. Insert the screws through the
holes on the seat and the frame, tighten with a Phillips
screwdriver.
Note: There are two length options. We suggest moving the seat
back to the second position, once your child outgrows the
shorter length.

13
Operating Instructions
Power Button
Press the Power Button on the Steering Wheel to move the
vehicle.
Release the Power Button to stop.

14 Folding Instructions
1). Hold down the Lock Button and squeeze the spring bolts (Fig. C)
and slide the frame and steering bar down, toward the seat
(Fig. E).
2). Check to ensure the frame lock is securely locked.
Frame Lock
Steering Bar
C
E
Spring Bolt
Lock Button
Note: Only adults should fold and unfold
the vehicle to avoid potential injury.
！

15
Maintenance
Important Battery and Charger Information
• Only an adult who has read and understands the safety warnings may
handle and operate the battery and battery charger. Keep away from
children.
•
time.
• Charge the battery immediately after each use. Charge for at least 8-12
hours, but no more than 20 hours.
• Charge the battery at least once a month, even if the vehicle is not used
or stored.
• Never leave the battery in a discharged condition.
• Connect the terminal of the battery and charger, then plug the charger
into a 120V AC outlet.
• It is normal for the charger to heat slightly. If the charger temperature
rises above 71°C / 160°F, disconnect the charger and call Customer
Service for assistance.
• Keep the charger away from water or excessive moisture to prevent
short-circuiting.
•Do not charge the
battery with any other charger.
• Do not attempt to recharge non-rechargeable batteries with the original
charger.
Do not replace the battery with any other battery, otherwise the
warranty will be voided. If you need a replacement battery,
see Page 20 for replacement information.
• Remove damaged batteries from the vehicle immediately. Recycle or
dispose of the used batteries responsibly.
• Do not short circuit the supply terminals.
• Do not leave the battery connected in the vehicle for extended periods
of time when the vehicle is not in use. Disconnect the battery
connector from the engine connector before storing.
• The vehicle is equipped with a thermal fuse to protect the electric
circuit. If the vehicle stops unexpected, turn the vehicle off and on to
reset.

16 General Care
• Regularly inspect all vehicle parts to ensure they are in good working
condition.
• Regularly inspect the charger, cord, plug, and other related parts for
damage.
• Remove any damaged parts and immediately contact Customer Service
for replacement parts. See Service and Repairs on Page 20 for more
information.
• DO NOT operate the vehicle if there are any damaged parts.
• Carefully clean the vehicle with a damp cloth and mild soap. Do not
get water in or near any electrical parts. Do not wash the vehicle with a
hose.
• Store the vehicle indoors or use a tarp to cover it. Keep away from
stoves, heaters, or other sources of heat.

17
Troubleshooting Guide
Problem Potential Cause Solution
Vehicle does not run Battery is low Recharge the battery
Thermal fuse tripped Reset fuse
Loose wires or loose
connectors
Ensure the battery connectors
are securely attached. If wires
are loose, contact Customer
Service.
Battery is dead Contact Customer Service for
replacement battery
Electrical system is
damaged
Contact Customer Service
Motor is damaged Contact Customer Service
Vehicle only runs for a
short time
Undercharged battery Make sure there is a secure
connection when the battery
is recharging. Recharge for at
least 8-12 hours
Overcharged battery Never charge the battery for
more than 30 hours
Battery is old Replace battery
Vehicle runs slowly Battery is not fully
charged
Ensure a secure connection
when the battery is recharging.
Battery is old Contact Customer Service to
order a replacement battery.
Too much weight on
vehicle
Reduce weight on vehicle
25kg（55 lb)
Harsh conditions Operate the vehicle on level
ground and safe surfaces
Completely read through the manual and troubleshooting guide before
contacting Customer Service.

18
Problem Potential Cause Solution
Vehicle needs a push to
start
Loose wires or loose
connectors
Ensure the battery connectors
are securely attached. If wires
are loose, contact Customer
Service.
“Dead spot” on motor A “dead spot” means
electricity is not being
delivered to the terminal.
Contact Customer Service.
Cannot stop the vehicle Electronic component is
damaged
Motor or gear box
make grinding noises
Motor or gear damage Contact Customer Service
Battery will not recharge Charger is not plugged in Plug the charger into a
functioning wall outlet.
Charger is not working Call Customer Service for a
replacement.
Loose connector or loose
adapter
Check that the connectors are
securely plugged to each
other.
Battery makes bubbling
noise while recharging
This is normal No action required
Battery makes noises and
heats up when charging
This is normal No action required
Contact Customer Service

19
FCC Information
This device complies with part 15 of the FCC Rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation.
This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the
following measures:
• Reorient or relocate the receiving antenna.
• Increase the distance between the equipment and the receiver.
• Consult dealer or an experienced radio/TV technician for help.
• Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
• Check the state or local requirements for the product before using the
product.
responsible for compliance could void the user’s authority to operate the
equipment.

20 Service and Repairs
If your product requires service, repairs or replacement parts, please
contact Rollplay Customer Service.
Hours: 9 AM - 5 PM (CST), Monday - Friday
Phone: [phone]
Email: [email protected]
Web: www.rollplay.com
For a list of available replacement parts, please visit www.rollplay.com.
WE REQUIRE PROOF OF PURCHASE. Please save your sales
receipt and register your product at www.rollplay.com.
Prior to returning this product to a
store, please contact Rollplay's
Customer Service with questions.