Rollplay FLEX KART W405AC Assembly instructions

Owner’s Manual and Assembly Instructions
Model #: W405AC W405-ROB W405-R W405-G W405-O W405-W
Read and study the entire manual before assembly and operation. The vehicle must be
assembled by an adult who has read and understood the instructions.
Made in China.
Styles and colors may vary. Prior to returning to the store, please contact Rollplay's Customer
Service with questions. Visit us online at www.rollplay.com for assistance and replacement
parts.
IMPORTANT:
Save this manual with your sales receipt.
FLEX KART

Introduction
Please contact Rollplay Customer Service with any questions.
Hours: 9 AM - 5 PM (CST), Monday - Friday
Phone: [phone]
Email: [e-mail]
Web: www.rollplay.com
Specifications:
BATTERY
MOTOR
AGES
MAX WEIGHT
PRODUCT SIZE
SPEED
RECHARGE TIME
TYPICAL RUN TIME
CHARGER OUTPUT
6V 4AH
6V
2-5
25 kg (55 lb)
780 x 540 x 485 cm (307.1 x 212.6 x 190.9 in)
Up to 3.2 km/h (2 MPH)
8-12 Hours
1-2 Hours
DC 7.0V
Thank you for purchasing this Rollplay vehicle from Rollplay. We hope the
rider enjoys it for miles to come. Please read this instruction manual
carefully before assembling and operating the vehicle.
Please contact Rollplay Customer Service with any questions. Have your
model number and serial number before calling. Please have proof of
purchase.

IMPORTANT:
YOU MUST CHARGE THE BATTERY
FOR 24 HOURS BEFORE FIRST USE!
Charge the battery after each use.
Charge the battery at least once a month, even if the vehicle was not in use.
Do not charge for more than 30 hours.
Failure to charge the battery once a month may result
in a battery that will not accept a charge.
BEFORE RETURNING YOUR PRODUCT TO THE
STORE, CONTACT ROLLPLAY WITH QUESTIONS.
1-888-982-9309
Read this entire manual to ensure
proper assembly and safe operation
of the vehicle.
Call or email Customer Service if you need assistance or replacement
parts. Please have your model number and serial number ready before
calling. Please have proof of purchase. Keep your sales receipt or register
your product at www.rollplay.com as we require proof of purchase.
[email protected]

5
Table of Contents
Safety ..........................................................6
Parts ...........................................................8
Charging Instructions..................................9
Unfolding the Frame ................................ 10
Installing the Steering Wheel..................... 11
Attaching the Seat .................................... 12
Operating Instructions .............................. 13
Folding Instruction .................................... 14
Maintenance............................................. 15
General Care............................................. 16
Troubleshooting Guide.............................. 17
FCC Information........................................ 19
Service and Repairs.................................. 20
Warranty.................................................... 21
Product Registration ................................. 23

6Safety
WARNING: SAFE RIDING RULES
• The user must follow all safety rules and guidelines, or serious injury or death may
occur to the user.
• Always use common sense and safe practices when using the vehicle. User must
be at least 24 months old and weigh no more than 25kg (55 lbs.).
• This product contains small parts that are for adult assembly only. Keep small
children away when assembling. Remove and dispose of all protective material and
plastic bags before assembling.
Safety Commission (CPSC) Standard 16 CFR 1203.
• Only sit on the seat in the vehicle.
• Do not allow more than one rider.
• Do not overload the vehicle. Do not remove the weight restriction decals.
• Do not pull the vehicle with another vehicle or similar device.
• Keep body parts such as hands, legs, hair and clothing away from moving parts.
Moving parts can cause serious injury.
• Always wear shoes while in the vehicle.
• Do not operate near streets or motor vehicles.
• Do not operate near drop-offs such as steps, steep inclines or hills. Operate on
relatively level ground.
• Do not operate in dangerous weather conditions such as rain or snow.
• Always operate the vehicle in a safe, secure environment with adult supervision.
PREVENT INJURIES AND DEATHS:
NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when child is
inside the vehicle. Direct adult supervision is REQUIRED.
NEVER use in roadways, near motor vehicles, on or near steep inclines or steps,
swimming pools or other bodies of water.
ALWAYS wear shoes.
ALWAYS sit on the seat.
RISK OF FIRE. Do not bypass.
• Remove batteries if product is to be left unused for a long time; Always replace the
whole set of batteries at one time; Do not mix old and new batt ximtonoD;seire
alkaline, standard (zinc-carbon) or rechargeable (nickel-cadmium) batteries.

7
Safety
(Continued)
WARNING: BATTERY SAFETY
• Battery posts, terminals and related accessories contain lead and lead components.
DO NOT open the battery.
• Contact exposure to battery leakage (lead acid) may cause serious injury.
Immediately contact your doctor if exposure occurs. If the chemical is on the skin,
immediately give the person water or milk. Do not give water or milk if the person
is vomiting or has decreased alertness. Do not induce vomiting.
• Tampering or modifying the electric circuit system may cause shock, re or
explosion. It could permanently damage the system. Keep the charger housing
closed to prevent exposed wiring, which may cause electric shock.
• IMPORTANT: Befor
charged for a full 24 hours (no more than 30 hours).
WARNING: ADULT SUPERVISION REQUIRED
• Before using the vehicle, the rider must understand the vehicle controls and safety
issues.
• It is the responsibility of the adult to educate the child and determine if the child
is capable of understanding the vehicle controls.
• An adult must ALWAYS directly supervise the use of this vehicle.
• NEVER leave a child unsupervised in the vehicle.

8Parts
1
2
5
6
7
8
9
3
4
11
15
16
17
18
10
13
12
14
1.Steering Wheel
2. Steering Bar
3. Frame
4. Front Axle
5. Seat
6. Vehicle Body
7. Battery Compartment Cover
8. Battery Clamp
9. Rear Axle
10. Gearbox
11. Left Front Wheel
12. Right Front Wheel
13. Left Rear Wheel
14. Right Rear Wheel
15. Battery
16. Charger
17. Manual
18.Screws (M6*38) x 2
(located in the seat's polybag)
NOTE: Parts 2-4, 6-14 is for
reference only and is packed
already assembled.
Phillips screwdriver
Not Included:

9
Charging Instructions
ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER.
To Charge the Battery:
To Reconnect the Battery:
1. Unplug the battery charger (D)
from the outlet.
2. Unplug the red battery connector
(A).
3. Reconnect the red battery
connector (A) to the red engine
connector (B).
4. Replace the seat and lock in place.
Note: It is not necessary to remove the battery for
charging. However, if the battery does not reach
the outlet, it can be removed for charging. Use
a screwdriver to release the battery clamp and
disconnect the red battery connector from the red
engine connector to remove the battery.
YOU MUST CHARGE THE BATTERY FOR 24
HOURS BEFORE FIRST USE!
1. Ensure the FLEX Kart is stopped
and turned off.
2. Locate the seat lock at the front of
the seat. Using a coin or screwdriver
turn the seat lock to the unlocked
position and remove the seat.
3. Unplug the red battery connector
(A) from the red engine connector
(B).
4. Connect the red battery connector
(A) to the red battery charger
connector (C) and plug (D) into a
120 V outlet.
D
AC
A
B

10 Unfolding the Frame
Click
1). Take the vehicle out of the package.
2). Unlock the frame by pulling out the Frame Lock, away
from the vehicle. (Fig A)
3). Raise the Steering Bar until it clicks into place (Fig B).
A
Frame Lock
Steering Bar
B