Royal Sovereign RSH-1151 User manual

www.royalsovereign.com
ROLL LAMINATOR
Service Manual

3 ~ 3
4 ~ 13
4 ~ 5
6 ~ 6
7 ~ 9
10 ~ 11
11 ~ 13
14 ~ 16
14 ~ 14
15 ~ 15
15 ~ 15
15 ~ 15
15 ~ 15
16 ~ 16
16 ~ 16
17 ~ 17
17 ~ 17
17 ~ 17
18 ~ 18
19 ~ 29
19 ~ 23
24 ~ 29
30 ~ 44
31 ~ 37
38 ~ 44
45 ~ 48
2
4. Adjustments ……………………………………………………………………………………
4.1) Adjusting Take-Up Shaft Speed ………………………………………………………………
2.5) Count Sensor Not Working ………………………………………………………………………
3.4) Main PCB ……………………………………………………………………………………………
3.5) Sub PCB ………………………………………………………………………………………………
3.6) Heaters ………………………………………………………………………………………………
3.7) Cross Cutter …………………………………………………………………………………………
3. Replacing Parts ………………………………………………………………………………
3.1) Right Cover …………………………………………………………………………………………
3.2) Left Cover …………………………………………………………………………………………
6.2) RSH-1651 Parts List …………………………………………………………………………………
4.2) Adjusting Front and Rear Roller ………………………………………………………………
5. Optioning Equipment ……………………………………………………………………
6. Parts List …………………………………………………………………………………………
6.1) RSH-1151 Parts List ………………………………………………………………………………
3.3) Rear Cover …………………………………………………………………………………………
7. Exploded Drawings ………………………………………………………………………
7.1) RSH-1151 Whole Exploding Drawing and Part Exploding Drawing ……………………
7.2) RSH-1651 Whole Exploding Drawing and Part Exploding Drawing ……………………
8. Wire Diagram ……………………………………………………………………………………
Table of Contents
1. Safety Precautions ………………………………………………………………………
2. Troubleshooting ……………………………………………………………………………
2.1) Rollers Not Heating ………………………………………………………………………………
2.2) Rollers Over Heating ……………………………………………………………………………
2.3) Rollers Not Running ………………………………………………………………………………
2.4) No Main Power ……………………………………………………………………………………

18 ~ 22
1. Safety Precautions
Safety Precaution
Failure to comply any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing (ie.Neckties)away from rollers. The rollers are pinch
points that can trap body parts or clothing and cause serious injury .
4. Keep flammable and wet objects away from the machine .
5. Place machine on a sturdy and level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to
moving and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should
make repairs.
10. Do not attempt to laminate items that exceed total recommended material
thickness for the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the
machine.
13. Do not cover the surface of the machine until the machine has completely
cooled.

3

Note: While repairing:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
c. Be sure to follow the steps below in order.
2.1 Rollers Not Heating
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
4. Defective Bi-Metal.
5. Defective heater.
6. Defective Main PCB.
1. Improper laminating mode.
a. Ensure that the laminating mode is in the “Hot” mode, not the “Cold” mode.
Press “C/HOT” button on the control panel to change the mode.
2. Heating wire is not connected to the main PCB.
a. Connect the upper and lower heating wires to the main PCB.
2. Troubleshooting
CAUSES:
MEASURE
4

3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
a. Replace the T/Fuse wire located on the left-hand side.
4. Defective Bi-Metal.
a. Replace the Bi-Metal
5. Defective heater.
a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.
b. Physically examine the heater assembly for breakage.
a. Replace the PCB Main.
6. Defective Main PCB.
5
BI- METAL
Multi-meter
Broken
WIRE-
T/FUSE

2.2) Rollers Over Heating
1. Lower and upper heat sensors are reversed on the PCB Main.
1. Wires for lower and upper heat sensors are reversed on the main PCB.
a. Reverse the heat sensors.
a. Replace the T/Fuse wire located on the left-hand side.
3. Defective heater.
a. Test continuity of the heater. If it fails, replace the heater.
b. Glass tube that surrounds heating coil is broken – replace the heating element.
a. Replace the PCB Main.
MEASURES
4. Defective Main PCB.
2. Defective T/Fuse wire.
6
3. Defective heater.
CAUSES
2. Defective T/Fuse wire.
4. Defective main PCB.
WIRE-T/FUSE
Connector-Wire
Sensor

2.3) Rollers Not Running
1. No power to the unit.
2. Emergency switch is engaged.
3. Disengaged Paper Guide switch.
4. Opened safety cover.
5.Opened Front Table Switch.
6. Film is jammed on the rollers.
7. Disconnected motor wire.
8. Blown motor fuse.
9. Defective main motor.
10. Defective main PCB.
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet
(220V, 15Amp, & single phase).
2. Emergency switch is engaged.
a. Disengage the emergency switches located on the front and on the rear of the machine
by rotating the knob clock-wise.
3. Disengaged Paper Guide switch.
a. Properly position the paper guide to engage the switch.
7
MEASURES
CAUSES
Paper Guide
Front Left Rear Left

4. Opened safety cover.
a. Close the safety cover and double check to insure that the safety cover switch
is engaged.
Note: By closing the safety cover, it engages the safety cover switch.
4. Opened Front Table Switch.
a. Properly position the front table to engage the switch.
8
Safety Cover Switch
Switch is engaged
Switch is engaged

5. Film is jammed on the rollers.
a. Un-jam the film using a combination of the pressure lever and reverse button.
6. Disconnected motor wire.
a. Check the motor wire connection in both locations.
7. Blown motor fuse.
a. Replace the motor fuse located above the main power switch.
8. Defective main motor.
a. Replace the main motor.
9. Defective main PCB.
a. Replace the main PCB.
9
Motor Fuse
Motor wire connector
from the Moto
r
Motor wire connector
from the PCB

2.4) No Main Power
1. No electricity.
2. Blown main fuse.
3. Disconnected main power wires.
4. Defective transformer.
1. No Electricity.
a. Double check to insure that you have electricity from your outlet.
b. Check the circuit breaker.
c. Double check that source of power is 220V, 15Amp, and single phase.
2. Blown main fuse.
a. Replace the main fuse located above the main power switch.
3. Disconnected main power wires.
a. Check that the main power wires are properly connected.
CAUSES
MEASURES
10
Main Fuse
Main Power Wires

4. Transformer is defective
a. Replace the transformer.
2.5) Count Sensor Not Working.(Option)
1. The optical fiber cable is not connected with optical fiber AMP.
2. The upper sensor is aligned properly with lower sensor.
3. The counter wires are not connected on the Main PCB.
4. Main PCB is defective.
5. The count needs adjustment.
1. The optical fiber cable is not connected with optical fiber AMP.
MEASURES
11
CAUSES
Transformer
Optical Fiber AMP
Optical Fiber Cable

2. The upper sensor is aligned properly with lower sensor.
3. The counter wires are not connected on the Main PCB.
a. Ensure that the counter wires are connected to the Main PCB.
4. Main PCB is defective.
a. Replace the Main PCB.
12
Upper Sensor
Lower Sensor
Counter Wires

5. The count needs adjustment.
a. Please see below for adjustments.
13
Adjusting the Counter Sensor
A
If it cannot adjust as above
method. set VR(Fine) at
max. position toward(+),then
execute again.
Received light
Min.
Fine
Coarse
(+)(-)
Fix VR(Coarse) at ON
position with turning right
slowly when it is the status
of the recviced light.
Initial setting
Min.
Coarse VR is
not required to
adjust
afterwards.
Max.
(+)(-)
(+)(-)
(+)(-)
NO. Throught beam Adjusting VR
1
2
3
4
5
6
Received light Fix VR(Coarse) at ON position
with turning right slowly when it
is the status of the recviced
light.
(+)(-)
Turning VR(Fine) until it is
OFF toward(-),and turning until
it is ON toward(+) again ,then
confirm that this will be A
position.
Received light
Interrupted light And then turning VR(Fine) until it
is ON toward(+),and turning until
it is OFF toward(-) again in state
of shading light.Then confirm
that this position will be B
position.(when it will not be
ON.max. position will be B.
ON
Min.
OFF
AON
OFF
ON
B
B
(+)(-)
Fix it at middle of A and B
position.
This will be the best position
to set.

Note: While replacing parts:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
3.1 Replacing the Right Cover.
a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2).
b. Pull out the male control panel connector from the Sub-PCB. Figure 3
c. Loosen two screws from Sub-PCB and install on to new Right Cover. Figure 4
18 ~ 22
d. Follow the reverse order to assemble the Right Cover back.
3. Replacing Parts
14
Figure 1 Figure 2
Figure 3
Figure 4

3.2 Replacing the Left Cover
a. Replace the Left Cover by loosening four Left Cover screws.
3.3 Replacing Rear Cover
a. Take off the left and right covers.
b. Take out the seven screws from the back cover. Figure 5
c. Carefully slightly lift up the cover and slowly pull towards you. Figure 6
(Note: The Counter Sensor Wire is attached to the cover).(Option）
d. Open the Paper Counter latch and pull the black wire from the paper counter sensor to
detach from the unit.(Option)
3.4 Replacing the Main PCB
a. Remove the rear cover and label all the wires before unplugging from the Main PCB.
b. Detach the Main PCB from 6 white plastic holders. Figure 7
c. Replace the board with new PCB and connect all the wires.
3.5 Replacing the Sub-PCB
a. Refer to “Replacing Right Cover”.
15
Figure 5
Upper black wire
Paper Counter Latch
Figure 6
Fi
g
ur
e

3.6 Replacing the Heaters
Note: Cotton or surgical gloves are recommended while handling the heater assembly.
a. Disassemble Right and Left Covers (Refer to “Replacing Right Cover” and “Replacing Left Cover”).
b. Take out the heater brackets on each side by loosening the nuts and screws (Figure 8, 9, & 10).
c. Take out the broken heater. Figure 11
Note:
a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently.
b. Use an air blower to blow out the broken pieces of heating rod.
(Please ensure that no one is standing on the other side.)
3.7 Replacing the Cross Cutter
a. Disassemble the nut from the Frame-Cutter.
b. Unfasten the spring from the cutter.
c. Change the Cutter.
d. Assemble the Cutter by reversing the above steps.
16
Figure 8 Figure 9 Figure 10
Figure 11

4.1 Adjusting Take-up Shaft Speed
1.Main rollers and take-up shaft speed is not synchronized.
1. Take off the take up motor cover. Figure 1
2. Loosen (increases speed) or tighten (reduces speed) the bolt using 11/16” or 17mm wrench.
Note: Loosen three screws as shown in Figure 1 to get to the adjustable take-up shaft speed bolt.
Figure 2
4.2 Adjusting Front and Rear Rollers
when the machine is running, check that
the top and the bottom films are fed in
without any wrinkles.
4.Check above steps 2 through 3with
1.5mil & 5mil films.
17
3.Laminating Test – Laminate samples
with different thickness of substrates.
Front roller should be 2~3 on Guage
C.W – Increase pressure.
C.C.W – Decrease pressure.
1.Using Push-Pull Scale , measure
5 spots as shown on Figure B &C:
Pressure
• Use 5/16” or 8mm Allen wrench
to adjust the roller pressure:
4. Adjustments
CAUSES:
MEASURES:
Figure B
Decrease Increase
Figure 1 Figure 2
C.W
C.C. Figure A
Figure C

Note:
These options are to be installed by an authorized RS reseller.
1. Installing the Front Feeder
a. Install the Left and Right Front Feed option on the inside of
the front frames using four 9/16” hexagon bolts on each side.
Figure 1
2. Installing the Rear Rewinder
a. Remove the left and right covers by using a Phillips screwdriver
(four screws on each side cover) (Figures 2 & 3).
b. Remove the lever knob screw and lever (Figure 4).
c. Remove the rear cover by removing all 18 ~ 22
10 screws (4 top, 4 bottom, and 1 on each side)
(
Fi
g
ure 5 & 6
)
.
d. Disassemble the power switch bracket and place the left rewinder
outside of the frame; fasten with round head 5/16 (9mm) Phillips
screws (included in the option kit). Then, reinstall the power
switch bracket (Figure 7).
e. Install the right rewind on the outside of
the frame and connect the motor wire
connection to rear wire (Figures 8 & 9).
f. Reinstall the rear cover.
g. Reinstall the side covers.
h. Reinstall the lever knob and screw.
5. Installing Options
18
Figure 1
Figure 2 Figure 3
Figure 4
Figure 5 Figure 6
Figure 7
Figure 8 Figure 9

6.1 RSH-1151 Parts List RSH-1151
1 13500X001A CASTER-STAND1 20-30S-B3-SBB-TG KYUNG CHANG(W/T BRAKE) 2
2 13500X002A CASTER-STAND2 20-30S-B3-SBB-TG KYUNG CHANG(W/O BRAKE) 2
3 WSB16038D2 WASHER-SPRING SWRH Φ16.2*3.8T SUS27 4
4 212LR1004A STAND-BASE SPCC 3.2T 2
5 212LR1007A STAND-SIDE STKR 120*50*2.3T 2
6 212LR1006A STAND-CENTER STKR 120*50*2.3T 1
7 BHE08012D2 BOLT HEXAHEAD M8*12 SUS27 8
8 WSB08020D2 WASHER-SPRING SWRH Φ8.2*2T SUS27 14
9 BHE08065D2 BOLT HEXAHEAD M8*65 SUS27 4
10 013LR3031A FRAME-BASE AL6063 PANTONE 421U 1
11 BHE06020D2 BOLT HEXAHEAD M6*20SUS27 16
12 WSB06015D2 WASHER-SPRING SWRH Φ6.2*1.5T SUS27 12
13 211003002B BLOWER-ASS'Y PF-RS6225 2
14 MBC04008D2 SCREW BH M4*8 SUS27 50
15 WSB04010D2 WASHER-SPRING Φ4.1*1.0T SUS27 80
16 141LR3001B BRACKET-PCB SECC 1.6T ZWP5 1
17 23200X001A SUPPORT-BRACKET PCB DASS-9N NYLON 10
18 350LR3021A PCB-MAIN ASS'Y FR-4 1
19 34000S008A POWER TRANSFORMER AC230V/50Hz,S1 24V/5.0A 1
20 MBC04010D2 SCREW-BH M4*10 SUS27 10
21 214LR3003B MESH-FRAME,F SUS 2
22 MBC04006D2 SCREW BH M4*6 SUS27 25
23 013LR2036A FRAME-L SPCC 4.5T PANTONE 421U 1
24 141LR4007A BRACKET-SWITCH,EU SPCC 2T PANTONE 421U 1
25 36400X002A SWITCH-MAIN 8216 B/R I/O 1
26 23300X001A BUSHING-CORD,EU 7NR32 DONG-A 1
27 380LR4005A POWER CORD-CUL,CUL(N) AC 250V 15A;LT-261B 1
27-1 380LR4001A POWER CORD-EU,EU(N),UNIB,TOSI,AU AC 250V 15A;KKP-4819R 1
27-2 380LR4007A POWER CORD- UK AC 250V 13A 1
28 36600X002A FUSE BLOCK FB66 1
29 MFC04008D2 SCREW FH M4*8 SUS27 5
30 325000X007 FUSE MAIN 65TS AC250V 20A 2
31 013LR2037A FRAME-R SPCC 4.5T PANTONE 421U 1
32 MBC05030D2 SCREW BH M5*30 SUS27 36
33 WSB05013D2 WASHER-SPRING Φ5.1*1.3T SUS27 68
34 013LR2009D FRAME-FRONT AL6063 PANTONE 421U 1
35 MFC05018D2 SCREW FH M5*18 SUS27 4
36 141LR4036A BRACKET-SENSOR SPCC 1.5T 1
37 021LR3003A CASE-SENSOR,UP ABS 94VO AF-312 IVORY 2
38 021LR3004A CASE-SENSOR,LO ABS 94VO AF-312 IVORY 2
39 313LR3001A SENSOR-ASS'Y 2
40 381LR4027E WIRE SENSOR 2464 24AWG 3PAIR(6C)SB 2
41 MBC04018D2 SCREW BH M4*18 SUS27 7
42 013LR2038A FRAME-CENTER AL6063 PANTONE 421U 1
6. Parts List
NO Part N/O Part Name SPEC. Q'TY