Royal Sovereign RSL-2702 User manual

19
RSL-2702 Laminator
OWNER'S MANUAL
Read all instructions carefully before use.
For any Customer Support needs please choose the
Customer Support tab on www.royalsovereign.com
Royal Sovereign International Inc.
www.royalsovereign.com
RS International Australia PTY. LTD.
30 Prime Drive, Seven Hills, NSW 2147, Australia
TEL : [phone]
FAX : [phone]
E-mail : [email protected]
CORPORATE HEADQUARTERS
Royal Sovereign International Inc.
2 Volvo Drive, Rockleigh, NJ 07647 U.S.A.
TEL : [phone] FAX : [phone]
E-mail : [email protected]
Royal Sovereign Inc. <Oversea Sales Office>
1001, World Meridian II, 426-5, Gasan-dong,
Geumcheon-gu, Seoul, 153-759, KOREA
TEL : [phone] FAX : [phone]
E-mail : [email protected]
RS Canada Inc.
164 Oakdale Road, Toronto, Ontario M3N 2S5
CANADA
TEL : [phone] FAX : [phone]
E-mail : [email protected]
RS Holland B.V.
Planetenweg 75 2132HM Hoofddorp, The Netherlands.
TEL : [phone]
FAX : [phone]
E-mail : [email protected]
15. WARRANTY
Royal Sovereign International warrants the equipment sold is free from defects in
material and workmanship for a period of One (1) year for Parts and Labor from the date
of installation, excluding lamination rollers which are warranted for Six (6) months. This
warranty is extended only to the original purchaser. This warranty is the only warranty
made by Royal Sovereign International and cannot be modified or amended. Royal
Sovereign’s sole and exclusive liability and the customer’s sole and exclusive remedy
under this warranty shall be, at Royal Sovereign’s option, to repair or replace any such
defective part or product. These remedies are only available if Royal Sovereign’s
examination of the product discloses to Royal Sovereign’s satisfaction that such defects
actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized
alternation or modification, incorrect line voltage, fire, accident, flood or other hazard.
All warranty claims must be filed through the authorized Royal Sovereign dealer or
reseller through which the equipment was originally purchased. Model, serial number
and date of delivery are required for all claims.
The warranty made herein is in lieu of all other warranties, expressed or implied,
including any warranty or merchantability or fitness for a particular purpose. Royal
Sovereign will not be liable for personal damage or personal injury (unless primarily
caused by its negligence), loss of profit, or other incidental or consequential damages
arising out of the use or inability to use this equipment.
This warranty specifically does not cover damage to laminating rollers caused by knives,
razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or
damage caused by lifting, tilting or improper use of the machine. Warranty repair or
replacement by Royal Sovereign or its authorized Reseller(s) does not extend the
warranty beyond the initial one year period from the date of installation. Unauthorized
customer alterations will void this warranty.
LIMITED WARRANTY

RSL-2702
21
TABLE OF CONTENTS 1. INTRODUCTION
TOPIC PAGE
1. Introduction.......................................................................................................... 2
2. Safety Precautions............................................................................................... 2
3. Included with Laminator....................................................................................... 3
4. Product Identification............................................................................................ 3
5. Loading Film..........................................................................................................4
6. Threading Film
6.1. Hot Film...................................................................................................... 5-6
6.2. Cold Film....................................................................................................... 7
6.3. Mounting........................................................................................................ 8
7. Control of Roller Pressure ................................................................................... 9
8. Control Panel...................................................................................................... 10
9. Laminating Steps
9.1. Hot Laminating....................................................................................... 11-12
9.2. Cold Laminating.......................................................................................... 13
10. Using Cross Cutter........................................................................................... 14
11. Maintenance..................................................................................................... 15
12. Troubleshooting ............................................................................................... 16
13. Recommended Temperature and Speed Settings.......................................... 17
14. Specifications................................................................................................... 18
15. Warranty........................................................................................................... 19
2. SAFETY PRECAUTIONS
Failure to comply with any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage.
3. Keep hands and clothing (i.e. Neckties) away from rollers.The rollers have pinch points
that can trap body parts or clothing and cause serious injury.
4. Keep flammable and wet objects away from the machine.
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving
and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should make
repairs.
10. Do not attempt to laminate items that exceed total recommended material thickness
for the unit
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the machine.
13. Do not cover the surface of the machine until the machine has completely cooled.
Thank you for choosing a Royal Sovereign laminator. It has been designed and
manufactured to provide years of continuous service. For complete operating and
maintenance information please read this manual thoroughly. Upon receipt of your
laminator, please inspect the box, the machine and all other contents for shipping
damage. Damage should be brought to the immediate attention of the delivering carrier
(See page 3 for list of shipment elements).

RSL-2702
43
3. INCLUDED WITH LAMINATOR
4. PRODUCT IDENTIFICATION
5. LOADING FILM
1. As shown in picture 1, insert auto grips onto the upper/lower film shaft.
2. As shown in picture 2, using the special tool, fix the auto grips on the
film shaft with set-screws.
3. Set the glossy side of the upper and lower film towards the heat rollers.
( Glossy side is PET film and matte side is thermal polymer laminating
adhesive)
4. Center film as shown in picture 3 and 4.
Picture 1
Picture 2
Picture 3
Picture 4
NO PART NAME NO PART NAME
1 UPPER FILM 7 LOWER FILM
2 TAKE-UP BOBBIN 8 GUIDE-DOCUMENT
3 IDLE BAR 9 HANDLE-TENSION
4 HOT ROLLER 10 PRESSURE LEVER
5 SAFETY COVER 11 CONTROL PANEL
6 FRONT-TABLE 12 KNOB-TENSION
Power supply:
220V~240V Power supply: 100V~120V
PART NAME EA REMARK PART NAME EA REMARK
FUSE(65TS)
(AC250V 10A) 11
FUSE(65TS)
(AC250V 20A)

RSL-2702
5
6. THREADING FILM
8. Carefully pull up the laminate from the lower roll up
towards the first idle bar and then around the back
side of the second Idler (Caution: lower roller may
be hot).(Picture 3)
9. Tack the lower film to the upper film that is resting
on the main roller (Picture 4).
10. Reinstall the Front Table and close the Safety
Cover.
11. Adjust the nip setting to 1/4'' (6mm).
12. Insert and push the leader boards on each end
until boards reach the front nip point.
13. Adjust the nip setting to "Laminating" mode.
14. Push the Run button.
15. Push the leader boards between the pair of main
rollers (Picture 5).
16. Press the Run button and adjust the supply roll
tension knobs by rotating clockwise or
counterclockwise. Turn it until the supply roll
films have some resistance (the tension
varies depending on the film thickness; the
thicker the film the more tension is required)
(Picture 6).
17. Press Stop button when the leader board has
completely exited the rear of the unit.
18. Use the Cross Cutter to cut the leader board from
the web (see page 18).
19. Peel Trim any excess film off of the leader board
edges. The leader board can be reused.
20. Set the roller nip setting to the appropriate position
for the lamination or encapsulation application.
1. Turn the power switch on("I" position). Power switch
is located in the rear of the unit on the left side.
2. Complete the "Loading Film" steps as shown on
page 4.
3. Set the temperature and speed according to the
Recommended Temperature and Speed section.
4. Remove the Front Table.
5. Pull down the upper film over the Safety Cover to
the lower film; align and center the lower film to
upper film (Picture 1).
6. Rewind the upper film until the film aligns with the
Safety Cover.
7. Thread the film over the Upper Idle Bar and
underneath the Safety Cover until the film rests on
the upper roller (Picture 2).
6
Picture 3
Picture 4
Picture 5
Picture 6
Picture 2
Picture 1
6.1. HOT FILM

87
1. Follow the steps in the "Loading Film" procedure by loading the upper shaft with
pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with pressure
sensitive mounting adhesive films or backing paper
(Royal Sovereign White-Mount or Clear-Mount).
2. Pull the upper laminate under the upper idle bar and separate the release liner
from the laminate.
3. Tape the release liner to the Take-Up Paper Core and allow the laminate to hang
over the main rollers.
4. Pull up the mounting adhesive and tack it to the laminate hanging over the rollers
(do not use the Lower Idle Bar).
5. Reinstall the Front Table, and close the Safety Cover.
6. Adjust the nip setting to 1/4"(6mm).
7. Insert and push the leader board until board reaches the nip point.
8. Press the Run button and adjust the supply roll tension knobs by rotating clockwise or
counterclockwise. Turn it until the supply roll films have some resistance
(the tension varies depending on the thickness of a film; the thicker the film the more
tension is required).
9. Press Stop button when the leader board has completely exited the rear of the unit.
11. Use the Cross Cutter to cut the leader board from the web (see page18).
12. Set the roller nip setting to the appropriate position for the lamination application.
6.2. COLD FILM 6.3. MOUNTING
Figure 1
1. Lay the decaled image face down on a flat surface.
Carefully peel back and put a crease along the edge of the
release liner (Approximately 1 inch or 25mm, Figure 1).
2. With the image facing up, align the image onto the board.
Press firmly from the center out (Figure 2).
3. Adjust the pressure lever to ensure the proper opening
(Figure 3).
4. Flip the image over the upper roller and hold on to the
release liner (Figure 4).
5. Press the foot pedal once, and then let it go while slowly
pulling the release liner as the board enters the main roller
nip (Figure 5).
Press the foot pedal once again when the board has
completely exited from the rear of the unit.
Trim the board if necessary.
Figure 2
Figure 3
Figure 4
Figure 5

RSL-2702
1099
8. CONTROL PANEL
1. UPPER: To change upper roller temperature
by pressing button, then up or down arrow.
(range 32~302°F or 0~150°C)
2. LOWER: To change lower roller temperature
by pressing button, then up or down arrow.
(range 32~302°F or 0~150°C)
3. SPEED: To change speed of the rollers by
pressing button, then up or down arrow.
(range 1 through 9)
4. MEMORY: To recall or change presets.
To recall the settings, press MEMORY
then up or down arrow. To save the settings,
set desired temperatures and speeds then
press the MEMORY button twice.
(stores up to 9 different settings)
5. C/HOT: To change the mode from hot to cold or cold to hot lamination. In cold mode,
the speed defaults to 2 (speed 1~4 settings) and stand-by function is disabled.
6. T-CHECK: To check current upper and lower roller temperatures.Display
automatically returns to the previous settings after 5 blinks.
7. ST/BY: To change to stand-by mode (temperature will automatically reset to 176°F
(80°C). While in this mode, all the buttons on the control panel are disabled. Press
ST/BY mode button to resume normal operation.
NOTE: Auto stand by mode and auto power off mode
-Stand by mode: If no activity is made within 2 hours after each use the machine will
automatically switch into stand by mode.
-Auto power off mode: If the machine is in stand by mode and no activity is made for
60 minutes the machine will automatically power off.
-If any activity is made while in stand by or auto power off mode the machine will
return to it's previous stage.
8. REV: To reverse the rollers. Must press and hold the button to activate.
9. STOP: To stop the rollers from turning.
10. RUN: To start the rollers .
11. FAN: To activate the cooling fans.
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7. CONTROL OF ROLLER PRESSURE
To set, pull the pressure lever outward and turn to one of the following positions.
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LAMINATING: For laminating 25~250micron(1~10mil) thick film and cold film.

RSL-2702
1211
1. Turn on the power switch located on the rear of the machine.
2. Set the pressure lever to the "Laminating mode".
3. Increase the roller temperature. If you already have a setting in the memory that
you want to use press the button and then the or buttons to
select your desired setting.
4. When the desired temperature is met "READY" will be displayed on the screen and
you will hear a beep.
5. Press the button. The rollers should begin to turn, if they do not turn make sure
the safety cover is closed or check the troubleshooting section of the manual.
6. Use the upper and lower Tension knobs to properly adjust the tension of the roll film.
Having the tension too tight will slow down or prevent the rollers from turning and if
the tension is set too low this can cause wrinkles in your lamination.
7. For ease and convenience set the document guides in position.
8. Set document on the table. You should allow at least 5mm(1/4") space on each
side for perfect lamination.
9. Press the button when lamination is competed.
10. When lamination is completed your item may be hot and can easily bend. Lay on a
flat surface to properly cool.
11. When you have completed all of your lamination, set the pressure lever to the OPEN
position.
12. Turn the Power switch off.
9.1. HOT LAMINATING
9. LAMINATING STEPS
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Laminating Speed at each level(mm/min)
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Useful Information
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1. You can preset up to 9 temperature and speed settings in the memory for faster
easier use.
2. When laminating continuously "WAIT" may appear on the display, if this occurs
lower the speed by 1 increment, "READY" should appear and you may continue
laminating.
3. When laminating a document much smaller than the film, place the document in
the center of the film for better lamination results.
4. When laminating at high temperatures (> 248°F/120°C) you may want to press
the FAN button to allow the cooling fan to cool the document being laminated.
SPEED HOT / COLD MODE
1300
2500
3700
4900
51100
6 1500
7 1800
8 2100
9 2500

1413
RSL-2702
9.2. COLD LAMINATING
1. Put cold roll film on upper shaft. Load backing paper on the lower shaft as per
illustration 6.2 on page 7.
2. Pull COLD film and fix it so that the Release Liner can be wound on take-up
mandrel clockwise. (Revolve core to make Release Liner a little tight)
3. Set pressure lever to the proper position according to your laminating condition.
4. After pressing the button, choose and
set proper speed by using the and
button.
5. It is when ready is dispalyed
on the screen and beeps three times.
6. Turn on the take up device and set
the proper film tension by pressing
the
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RUN "button. Lower tension
would make better operation.
7. Center the document on the table.
For ease and convenience set the
document guides in position
8. Press the
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RUN "button and "take up motor" at the same time.The liner and film
will roll at the same time.
9. When lamination is completed, press the button.
10. Set pressure lever at the "OPEN" mode.
11. Turn off the power switch.
10. USING CROSS CUTTER
1. After lamination, move the cutter
approximately to the center of the
completed application at the desired point
of detachment (Figure 1).
2. Grasp film with one hand, press the cutter
downward into the application and slide it
first to one end of the application, then to
the other end to complete the cut.
(Figure 2 & 3)
Figure 1
Figure 2
Figure 3
The cross cutter is located on the rear exit table of the machine.

RSL-2702
1615
12. TROUBLESHOOTING
Cleaning the Body of the laminator
To clean the machine body, dampen a cloth with water only and gently wipe the
machine clean.
Removing Adhesive Build Up
1. Remove the film from the laminator.
2. Use a damp (water only) cloth and a rubber gum eraser to remove
the adhesive on the Teflon (metal) and silicone rollers.
Symptom
Machine will
not turn on:
There is power, but the
rollers are not turning
after the "RUN" button is
pressed:
The unit is not heating up
Curled lamination:
Unclear lamination:
Cause
a. Power switch is in "0"
(Off) position
b. Tripped circuit breaker.
c. Blown main power fuse.
a. Safety cover is not closed.
b. Paper guide is not installed
correctly.
c. Blown motor fuse.
a. The machine is in "COLD"
mode.
b. Set temperature is lower
than the room temperature.
a. Upward curl.
b. Downward curl.
The main roller temperatures
are too low and/or lamination
speed is too fast.
Possible Solution
a. Put the power switch to
the "I" (On) position
b. Reset the circuit breaker.
c. Replace the fuse.
a. Close the safety cover to
active the safety switch.
b. Properly install the paper
guide so that the micro
switch is activated.
c. Replace the motor fuse.
a. Switch to "HOT" mode.
b. Raise the temperature
according to the
recommended film
temperature.
a. Loosen the top roll film
tension.
b. Loosen the bottom roll
film tension.
Raise the roller
temperatures and/or
lower the lamination speed.
NOTE: Rub firmly but do not scrub the rollers vigorously as this may
scratch the surface. Do not use sharp metal objects, steel wool,
or abrasive, as these may also damage the rollers.
11. MAINTENANCE

RSL-2702
1817
14. SPECIFICATIONS13. Recommended Temperature and Speed Settings.
NOTE: Speed and temperature should be adjusted in accordance with
film manufacturer's recommendations.
NO
1
2
3
4
5
6
7
8
9
Speed
5
4
5
4
5
3
4
3
3
Func'No
1
2
3
4
5
6
7
8
9
Temp Speed Remark
Preset User
Film thickness
38 micron
(1.5 mil)
75 micron
(3 mil)
80 micron
(3.2 mil)
100 micron
(4 mil)
125 micron
(5 mil)
150 micron
(6 mil)
175 micron
(7 mil)
200 micron
(8 mil)
250 micron
(10 mil)
Temp
100oC
(212oF)
105oC
(221oF)
105oC
(221oF)
110oC
(230oF)
120oC
(248oF)
125oC
(257oF)
130oC
(266oF)
135oC
(275oF)
140oC
(284oF)
Description RSL-2702
Power supply AC 100, 200, 220~240V 50/60Hz 120V 60Hz
Power consumption 1500W
Max. laminating width 685mm / 27"
Film thickness 25~250 mic / 1~10mil
Max. laminating speed 2.5m/min / 8.2ft/min
Ready time 10min
Heating method Hot roller
Driving motor DC geared
Max. Temperature control150 °C / 302°F
Speed control 9 settings
Transport type 4 Roller
Film core size Auto grip (2",3")
Cooling system 2 AC FAN
Cross cutter Yes
Hot lamination Yes
Cold lamination Yes
Mounting thickness 6mm / 0.24"
Take up system Chain link to main motor
Reverse Yes
Unit dimensions 970
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540
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470 (mm)
(w x d x h) 38"
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21.5"
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18.5"
Unit weight 56kg / 124lbs
Carton dimensions 1130
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740
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600(mm)
(w x d x h) 44.5"
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24"
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23.5"
Gross Weight 71kg / 157lbs