Royal Sovereign RSH-1151 User manual

www.royalsovereign.com
ROLL LAMINATOR
Service Manual

3 ~ 3
4 ~ 13
4 ~ 5
6 ~ 6
7 ~ 9
10 ~ 11
11 ~ 13
14 ~ 16
14 ~ 14
15 ~ 15
15 ~ 15
15 ~ 15
15 ~ 15
16 ~ 16
16 ~ 16
17 ~ 17
17 ~ 17
17 ~ 17
18 ~ 18
19 ~ 23
19 ~ 23
24 ~ 31
25 ~ 31
32 ~ 35
6.1) RSH-1151 Parts List ………………………………………………………………………………
2.1) Rollers Not Heating ………………………………………………………………………………
2.2) Rollers Over Heating ……………………………………………………………………………
2.3) Rollers Not Running ………………………………………………………………………………
2.4) No Main Power ……………………………………………………………………………………
Table of Contents
1. Safety Precautions ………………………………………………………………………
2. Troubleshooting ……………………………………………………………………………
3. Replacing Parts ………………………………………………………………………………
7. Exploded Drawings ………………………………………………………………………
7.1) RSH-1151 Whole Exploding Drawing and Part Exploding Drawing ……………………
8. Wire Diagram ……………………………………………………………………………………
3.2) Left Cover …………………………………………………………………………………………
4.2) Adjusting Front and Rear Roller ………………………………………………………………
5. Optioning Equipment ……………………………………………………………………
6. Parts List …………………………………………………………………………………………
3.1) Right Cover …………………………………………………………………………………………
3.3) Rear Cover …………………………………………………………………………………………
2
4. Adjustments ……………………………………………………………………………………
4.1) Adjusting Take-Up Shaft Speed ………………………………………………………………
2.5) Count Sensor Not Working ………………………………………………………………………
3.4) Main PCB ……………………………………………………………………………………………
3.5) Sub PCB ………………………………………………………………………………………………
3.6) Heaters ………………………………………………………………………………………………
3.7) Cross Cutter …………………………………………………………………………………………

18 ~ 22
1. Safety Precautions
Safety Precaution
3
Failure to comply any of the following safety procedures could result in
serious injury. Please read the instructions carefully and keep for future
reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing (ie.Neckties)away from rollers. The rollers are pinch
points that can trap body parts or clothing and cause serious injury .
4. Keep flammable and wet objects away from the machine .
5. Place machine on a sturdy and level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to
moving and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should
make repairs.
10. Do not attempt to laminate items that exceed total recommended material
thickness for the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the
machine.
13. Do not cover the surface of the machine until the machine has completely
cooled.

Note: While repairing:
a.
Make sure the power plug is unplugged from the power outlet.
b.
Open both side covers and rear cover.
c.
Be sure to follow the steps below in order.
2.1 Rollers Not Heating
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
4. Defective Bi-Metal.
5. Defective heater.
6. Defective Main PCB.
1. Improper laminating mode.
a. Ensure that the laminating mode is in the “Hot” mode, not the “Cold” mode.
Press “C/HOT” button on the control panel to change the mode.
2. Heating wire is not connected to the main PCB.
a. Connect the upper and lower heating wires to the main PCB.
2. Troubleshooting
CAUSES:
MEASURE
4

3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
a. Replace the T/Fuse wire located on the left-hand side.
4. Defective Bi-Metal.
a. Replace the Bi-Metal
5. Defective heater.
a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.
b. Physically examine the heater assembly for breakage.
a. Replace the PCB Main.
6. Defective Main PCB.
5
BI- METAL
Multi-meter
Broken
WIRE-

2.2) Rollers Over Heating
1. Lower and upper heat sensors are reversed on the PCB Main.
1. Wires for lower and upper heat sensors are reversed on the main PCB.
a. Reverse the heat sensors.
a. Replace the T/Fuse wire located on the left-hand side.
3. Defective heater.
a. Test continuity of the heater. If it fails, replace the heater.
b. Glass tube that surrounds heating coil is broken – replace the heating element.
a. Replace the PCB Main.
2. Defective T/Fuse wire.
4. Defective main PCB.
2. Defective T/Fuse wire.
6
3. Defective heater.
CAUSES
MEASURES
4. Defective Main PCB.
WIRE-T/FUSE
Connector-Wire

2.3) Rollers Not Running
1. No power to the unit.
2. Emergency switch is engaged.
3. Disengaged Paper Guide switch.
4. Opened safety cover.
5.Opened Front Table Switch.
6. Film is jammed on the rollers.
7. Disconnected motor wire.
8. Blown motor fuse.
9. Defective main motor.
10. Defective main PCB.
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet
(220V, 15Amp, & single phase).
2. Emergency switch is engaged.
a. Disengage the emergency switches located on the front and on the rear of the machine
by rotating the knob clock-wise.
3. Disengaged Paper Guide switch.
a. Properly position the paper guide to engage the switch.
MEASURES
CAUSES
7
Paper Guide
Front Left Rear Left

4. Opened safety cover.
a. Close the safety cover and double check to insure that the safety cover switch
is engaged.
Note: By closing the safety cover, it engages the safety cover switch.
4. Opened Front Table Switch.
a. Properly position the front table to engage the switch.
8
Safety Cover Switch
Switch is engaged
Switch is engaged

5. Film is jammed on the rollers.
a. Un-jam the film using a combination of the pressure lever and reverse button.
6. Disconnected motor wire.
a. Check the motor wire connection in both locations.
7. Blown motor fuse.
a. Replace the motor fuse located above the main power switch.
8. Defective main motor.
a. Replace the main motor.
9. Defective main PCB.
a. Replace the main PCB.
9
Motor Fuse
Motor wire connector
from the Motor
Motor wire connector
from the PCB