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  9. Rutland County WMDPP18 User manual

Rutland County WMDPP18 User manual

Assembly Instructions
Rutland Wall Mounted
Double Premium Pergola
1
Before you commence the assembly process, we recommend that you read these instructions
thoroughly beforehand to familiarise yourself with the assembly process and to also check that you have
the correct components. If for any reason you need assistance, you can find our contact details on the
final page of these instructions.
We strongly recommend that any assembly is carried out on an open flat, level surface if possible and
with sufficient space. You will also require the assistance of at least 2 adults to complete assembly
safely.
If for any reason you don’t feel confident in completing this project, we would recommend consulting a
qualified professional to undertake the work.
The Rutland Wall Mounted Double Premium Pergola
Tools required:
10mm socket, No2 Pozidriv screwdriver (or electric driver), step ladder or
platform.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
2
70mm woodscrews
60mm woodscrews
70mm coachscrews
120mm coachscrews
Runner/ Wall plate –
One piece –Sculpted
ends
Wall Plate/Runner –
Split –One notched
end
Rafters
Pre-drilled end
Rafters
Straight Posts
Centre post
Braces
Joint cover panel
Cladding panels
Wall joint block
The assembly steps that follow are divided into 2 sections. The first section (Page 3) covers the assembly of a one
piece runner pergola, the second section (Page 9) a split runner/wall plate post pergola.
6 post pergolas 4.2 and 4.8M in length are one piece runner. All pergolas 5.4M in length and above are split
runner/wall plate.
IMPORTANT: The distance from ground level to the top edge of the wall plate must match the height of your post
tops above ground level –bear this in mind if you are shortening the posts or sinking them in.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
3
ONE PIECE RUNNER VERSION
Step 1
Step 2
Work out where you wish to affix your wall plate, making
sure that the area directly in front of it is flat, level and
able to support the structure. Also check that the longer
edge is at the top. Attach the wall plate using suitable
fixings for the wall construction. Measure in 400mm from
each end and use sufficient fixings so that the minimum
distance between them is 500mm, distributed evenly and
vertically centred across the wall. Ensure it is horizontal
with a laser or spirit level.
Begin by placing two of the straight posts on a flat surface
as shown and then placing one of the runners,
countersinks uppermost, on top of the posts.
IMPORTANT NOTE - on the top face of the runner you will
find one end marked with a star - these should always be
placed at the same end of the assembly.
Step 3
Step 4
Align the top of the post with the lines marked on the top
face of the runner and ensure it is also flush with the top
edge of the runner and perpendicular to it.
Now insert a 70mm coachscrew into one of the holes in
the runner and drive it into the post using a socket and
ratchet or driver until almost fully home.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
4
Step 5
Step 6
Position one of the braces against the side of the post as
shown with the bolt countersink adjacent to the post.
Check that the top edge of the brace is flush with the top
edge of the runner and that the lower face is flat against
the post. If necessary, alter the position of the post to
achieve this by pivoting it on the bolt inserted in the
previous step.
Once the brace is in position insert a 100mm coachscrew
and fix it to the post by driving fully home with the socket.
Step 7
Step 8
Now secure the other end of the brace to the runner with
2 x 70mm woodscrews.
Insert a second 70mm coachscrew into the hole in the
runner and drive both coachscrews fully home. Repeat
the previous steps and attach the second post to the
runner.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
5
Step 9
Step 10
Take the completed assembly and turn it over to commence
fitment of the second runner.
IMPORTANT NOTE - on the top face of the runner you will
find one end marked with a star - these should always be
placed at the same end of the assembly.
Place the next runner as you did before, carefully
aligning it before attaching to the post and brace as
before.
Step 11
Step 12
Using your assistants, lift the frame assembly into the
vertical position, aligned with the runner and approximately
the length of a rafter from the wall.
Now lift the first pre-drilled rafter into place, slotting it
into the outermost section of the runner assembly (if
the joint is tight use a mallet or hammer with wood
block to gently tap the rafter into place)…
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
6
Step 13
Step 14
...and fix to the into the runner using a 120mm
coachscrew.
Then into the wall plate with a 120mm coachscrew.
Step 15
Step 16
Now insert another pre-drilled rafters at the other end of
the structure fixing in place with 120mm coachscrews as
before.
Drop the remaining rafters into place and secure in the
same manner as before with a 120mm coachscrew at
each end.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
7
Step 17
Step 18
Fix the remaining braces in place to the corner posts by
sliding the brace up between the timbers and fixing each
one in place with a 70mm coachscrew at the bottom and
2 x 70 woodscrews at the top.
If you are building a 3-post version take the intermediate
post and manoeuvre it into position by sliding it between
the runners as shown…
Step 19
Step 20
...lining it up with the markings on the runners as
indicated.
Use a spirit level to make sure the post is vertical and at
90 ° to the runner before fixing into place with 2
coachscrews through each runner.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
8
Step 21
Step 22
To attach cladding panels simply align as shown at the
base of the post before screwing into place using 4 x
60mm woodscrews through the pre-drilled holes per
panel. Repeat for each face of the post.
Your Wall Mounted Double Garden Pergola is now
complete.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
9
SPLIT RUNNER/WALL PLATE VERSION
Step 23
Step 24
Work out where you wish to affix your wall plates, making
sure that the area directly in front of them is flat, level and
able to support the structure. Also check that the longer
edge is at the top. Attach the wall plate using suitable fixings
for the wall construction. Measure in 400mm from each end
and use sufficient fixings so that the minimum distance
between them is 500mm, distributed evenly and vertically
centred across the wall. Ensure it is horizontal with a laser or
spirit level.
Begin by placing a straight post and a centre post on a
flat surface as shown and then placing one of the
runners, countersinks uppermost, on top of the posts.
Step 25
Step 26
At this point ensure that the post is aligned between the
notches, flush with the top edge of the runner and
perpendicular to it. Drive in two 70mm coachscrews but
don’t fully tighten just yet.
Position the other notched end of the runner so that the
notch is butted up against the underside of the runner block
and the tip is half way across the face of the post with the
runner is at 90°, perpendicular to the post, before securing
in place with a single 70mm coachscrew in the hole nearest
to the runner block. Again, do not fully tighten just yet.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
10
Step 27
Step 28
Position one of the braces against the side of the post as
shown with the bolt countersink adjacent to the post. Check
that the top edge of the brace is flush with the top edge of
the runner and that the lower face is flat against the post. If
necessary, alter the position of the post to achieve this by
pivoting it on the bolt(s) inserted in the previous step(s).
Secure in place with a 70mm coachscrew into the post and 2
x 75mm woodscrews into the brace through the runner.
Add a brace to the other end of the structure and adjust as
necessary as in the previous step before fixing in place as
before. Add a second 70mm coachscrew into the runner end
and fully tighten down along with the other fixing
coachscrew.
Step 29
Step 30
Carefully turn the assembly over and add another runner,
parallel to the first using 4 more 70mm coachscrews and
75mm woodscrews.
Now using the remaining runners, posts and braces,
construct 2 single post, partial “Goalposts” using the same
methods outlined in Steps 24-29.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
11
Step 31
Step 32
Using your assistants, lift the appropriate “Goalpost"
assembly into the vertical position, aligned with the runner
and approximately the length of a rafter from the wall.
Now lift the first pre-drilled rafter into place, slotting it into
the innermost slot adjacent to the centre post of the runner
assembly (if the joint is tight use a mallet or hammer with
wood block to gently tap the rafter into place)…
Step 33
Step 34
Fix the rafter into the runner using a 120mm coachscrew.
Butt the other end of the rafter against the notch in the end
of the wall plate and fix in place another 120mm
coachscrew.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
12
Step 35
Step 36
Fit the Joint cover panel in place as shown, flush with the
top and bottom of and butted up against the rafter. Now fix
into place with a pair of 70mm woodscrews into the wall
plate.
Drop the Wall joint block into the gap between the wall and
the Joint cover panel, butting it up against the rafter before
fixing it into place with a pair of 70mm woodscrews.
Step 37
Step 38
Now drop another rafter into the outermost slots at the
other end of the structure and fix each end in place with a
120mm coachscrew.
Take the completed partial “Goalpost”assembly from Step
30 and slide the runner ends fully home onto the central
post as shown...
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
13
Step 39
Step 40
…before securing each runner with a pair of 70 coachscrews
into the post…
Now lower another rafter onto the slots at this end of the
assembly, adjusting the post position if necessary and secure
in place with a 120mm coachscrew at each end.
Step 41
Step 42
Add the Joint cover panel so that it is snug against the rafter
and flush with the top and bottom edge of the rafter before
securing with 2 x 65mm woodscrews.
Add the remaining rafters to the empty slots, securing each
one in place with a 120mm coachscrew down through each
end, into the runner and wall plate.
Rutland Wall Mounted Double Premium Pergola
Rutland County Garden Furniture Ltd, Ashbourne House, 2 Dovecote Meadows,
Aslackby, Sleaford, Lincs, NG34 0HZ.
Company No: 7670072 VAT No: 151744027
14
Step 43
Step 44
Fix the remaining braces in place to the centre and corner
posts by sliding the brace up between the timbers and
fixing each one in place with a 70mm coachscrew at the
bottom and 2 x 70 woodscrews at the top.
To fit the cladding panels, line up each panel as shown,
ensuring that it is vertical and the edges align with the post
before secure each panel in place with a 65mm wood screw
in each corner. Attach to each face of the post or as
necessary.
Step 45
Your pergola is now complete.
We hope that you found your product quick and easy to assemble but if not and you require any
further assistance or have any questions you can contact us by telephone on: 01778 440803
Email: [email protected]
www.rutlandcountygardenfurniture.co.uk

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