Ryobi EJS500RG Operation manual

JIGSAW
OWNER’S OPERATING MANUAL
EJS500RG

Fig. 1
DESCRIPTION
1. Switch
2. Lock-on button
3. Safety guard
4. Base
5. Degree marks
6. Saw blade
7. Dust blower button
8. Dust port (connect to dust extraction system, not included)
9. Roller guide
Fig. 2
6
13
9
3
13
4
5
12 10
9
7
8
14
1
2
10. Slot
11. Edge guide (not included)
12. Edge guide lock screw
13. Quick release lever
14. Live tool indicator
15. Holder for roller guide
16. Screw
17. On
18. Off

Fig. 3
Fig. 5
Fig. 4
18
17
11
7
9
15
16
45˚
0˚
Fig. 6
Fig. 7 Fig. 8

Important!
It is essential that you read the instructions in this manual before
operating this machine.
Subject to technical modifications.

English
1
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions. Failure
tofollowthewarningsandinstructionsmayresultinelectric
shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1. WORK AREA
a. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adaptor plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
f. If operating power tools in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
3. PERSONAL SAFETY
a. Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use a power tool while you are
tired or under the influence of drugs, alcohol
or medication. A moment of inattention while
operating power tools may result in serious
personal injury.
b. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools
that have the switch on invites accidents.
d. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Looseclothes,jewellery
or long hair can be caught in moving parts.
g. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b. Do not use the power tool if the switch does not
turn it on and off. Any power tool that can not be
controlled with the switch is dangerous and must
be repaired.
c. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are

English
2
dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tools operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits
etc., in accordance with these instructions and
in the manner intended for the particular type
of power tool, taking into account the working
conditions and the work to be performed. Use
of the power tool for operations different from
intended could result in a hazardous situation.
5. SERVICE
a. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
SPECIAL SAFETY RULES
It is advised to wear a dusk mask.
Wait for the cutter to stop before setting the tool
down. An exposed cutter may engage the surface
leading to possible loss of control and serious injury.
Hold power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring or its own
cord. Cutting accessory contacting a "live" wire may
make exposed metal parts of the power tool "live" and
could give the operator an electric shock.
If the replacement of the supply cord is necessary,
this has to be done by the manufacturer or his
agent in order to avoid a safety hazard.
This appliance is not intended for use by persons
(including children) with reduced physical,
sensory or mental capabilities, or lack of
experience and knowledge, unless they have been
given supervision or instruction concerning use
of the appliance by a person responsible for their
safety. Children should be supervised to ensure
that they do not play with the appliance.
This appliance is not intended for use by young
children or infirm persons. Adequate supervision by a
responsible person must be provided to ensure that
they do not play with the appliance.
Keep children and visitors away. Visitors should
wear safety glasses and be kept a safe distance from
work area. Do not let visitors contact tool or extension
cord.
Complies with AS/NZS 60745.
Recommended for the use of a residual current device
with a rated residual current of 30 mA or less.
SPECIFICATIONS
Voltage 240 V 50 Hz
Input power 500 W
Stroke per minute 3000 min-1
Stroke length 19 mm
Max cutting capacity
Wood 65 mm
Steel 6 mm
FEATURES
KNOW YOUR SAW
Before attempting to use your saw, familiarize yourself
with all operating features and safety requirements.
ELECTRICAL CONNECTION
Your saw has a precision built electric motor. It should be
connected only to a power supply of the type specified by
its rating plate. Do not operate this tool on direct current
(DC). A substantial voltage drop will cause a loss of power
and overheating. If your tool does not operate when
plugged into an outlet, double-check the power supply.
WARNING
Do not allow familiarity with tools to make you careless.
Remember that a careless fraction of a second is
sufficient to inflict severe injury.
OPERATION
SWITCH
See Figure 1.
To turn your saw ON, depress the switch.
Release trigger switch to turn your saw OFF.
LOCK-ON BUTTON
See Figure 1.
Your saw is equipped with a lock-on feature, which is
convenient when continuous cutting for extended periods
of time is required. To lock-on, depress the trigger switch,

English
3
push in and hold the lock-on button located on the side of
the handle, then release trigger switch. Release lock-on
button and your saw will continue running.
To release the lock, depress the trigger switch and release.
If you have the lock-on feature engaged during use and
your saw becomes disconnected from power supply,
disengage the lock-on feature immediately.
WARNING
Before connecting your saw to power supply source,
always check to be sure it is not in lock-on position
(depress and release trigger switch). Failure to do so
could result in accidental starting of your saw resulting
in possible serious injury.Also, do not lock the trigger on
jobs where your saw may need to be stopped suddenly.
TO INSTALL BLADES
See Figure 2.
Unplug the tool.
WARNING
Failure to unplug your saw could result in accidental
starting causing possible serious injury.
Turn the tool upside down.
Rotate the quick release lever counter-clockwise and
hold in position.
Insert the saw blade into the groove in the roller guide,
making sure the back of the saw blade is properly
positioned in the groove.
NOTE: Only T-shank saw blades can be used.
Push the saw blade into the blade clamp as far as it
will go.
Release the quick release lever.
WARNING
To avoid possible serious injury, always wear safety
goggles or safety glasses with side shields. Keep hands
and fingers away, from the motor housing and blade
clamp and do not reach underneath work while blade
is cutting.
WARNING
To avoid serious personal injury, do not use saw without
safety guard properly in place.
GENERAL CUTTING
See Figure 3.
Rest the front of the saw base on the workpiece and align
cutting edge of the blade with the line on your workpiece.
Make sure the power cord is out of the way of saw blade
and not in the line of cut. Start your saw and move it
forward on the work surface. Apply downward pressure to
keep the saw steady and only enough forward pressure to
keep the blade cutting.
WARNING
Do not force your saw. Forcing your saw may overheat
the motor and break saw blades.
SCROLL CUTTING
See Figure 4.
Scroll cuts can be made with your saw by guiding the
direction of the cut with applied pressure on the handle.
WARNING
Excessive side pressure to the blade could result in
broken blades or damage to the material being cut.
ANGLE CUTTING (BEVEL CUTTING)
See Figure 5.
Bevel cutting angles may be adjusted from 0° to 45° right
or left. Angles for cuts from 0° to 45° in 22.5° increments
are marked on a scale on both the left and right side of
the base.
The use of a protractor is recommended when accurate
cuts are required.
ADJUSTING THE ANGLE
See Figure 5.
Loosen the base retaining screw with the wrench until
the base can be moved.
Slide base forward slightly to release the base from
the tab on the motor housing.
Align the mark on the base of the desired angle with
the edge of the motor housing.
Once the desired angle is reached, slide the base
back until the tab on the motor housing aligns with the
appropriate notch on the rear of the base.
Positiontheholderforthe roller guide in such a manner
that the guide roller faces against the back of the saw
blade. Precise cuts are possible only when the guide
roller faces tightly against the back of the saw blade.

English
4
Re-tighten the base retaining screw with the wrench to
secure the base.
TO MAKE A PLUNGE CUT
See Figure 6.
WARNING
To avoid loss of control, broken blades, or damage to
the material being cut, always use extreme caution
when making plunge cuts. We do not recommend
plunge cutting on materials other than wood.
Mark the line of cut clearly on the workpiece.
Set the cutting angle at 0°.
Tilt your saw forward so that it rests on the front edge
of the base and blade will not come in contact with the
workpiece when the saw is turned on.
Make sure the blade is inside the area to be cut.
Start your saw by using high speed and slowly lower
the blade into the workpiece until the blade cuts
through the wood.
Continue lowering the blade into the workpiece until
the base rests flat on the work surface, then move the
saw forward to complete the cut.
Use only the 7 teeth per inch blade for this type of cut.
METAL CUTTING
Many kinds of metals can be cut with your saw. Be careful
not to twist or bend the blades. Do not force.
If the blade chatters or vibrates excessively, use a finer
tooth blade or higher speed. If blade heats excessively,
use lower speed. If blade teeth become filled or clogged
when cutting soft metals, such as aluminum, use a coarser-
tooth blade or lower speed. We recommend the use of oil
when cutting metals to keep blades cool, increase cutting
action, and prolong blade life. Clamp the work firmly and
cut close to the clamping point to eliminate any vibration of
the workpiece being cut.
When cutting conduit, pipe or angle iron, clamp work in a
vice if possible and saw close to the vice. To cut thin sheet
materials, "sandwich" the material between hardboard or
plywood and clamp the layers to eliminate vibration and
material tearing. By doing this, the material will be cut
smoothly. Lay out your pattern or line of cut on top of the
"sandwich".
IMPORTANT
When cutting metal, keep exposed portion of saw bar
clean and free of metal chips by wiping frequently with
an oily cloth. Use extreme caution in disposing of oily
cloth after completion of job to prevent potential fire
hazard.
SAWDUST BLOWER DEVICE
See Figure 7.
With the air jet of the sawdust blower device, the
cutting line can be kept free of dust and chips.
Switching on the sawdust blower device: For cuts in
materials with high removal rate, such as in wood,
plastic, etc. Push dust blower button up.
Switching off the sawdust blower device: For cuts
in metal and when a dust extraction system (not
included) is connected. Push dust blower button down.
TO CONNECT DUST EXTRACTION SYSTEM (NOT IN-
CLUDED)
Unplug the tool.
WARNING
Failure to unplug your saw could result in accidental
starting causing possible serious injury.
Connect the nozzle of the dust collection system to
the dust port.
OPTIONAL EDGE GUIDE (NOT INCLUDED)
See Figure 8.
An edge guide is available for use with your saw. It can be
used for making crosscuts and rip cuts.
TO INSTALL:
Unplug your saw.
WARNING
Failure to unplug your saw could result in accidental
starting causing possible serious injury.
Insert arm of the edge guide through the two slots in
the base of your saw.
Adjust edge guide to the desired width and lock in
place with the edge guide screw.

English
5
WARNING
When servicing, use only identical replacement parts.
Use of any other part may create a hazard or cause
product damage.
LIVE TOOL INDICATOR
This tool features a live tool indicator which illuminates as
soon as the tool is connected to the supply. This warns the
user that the tool is connected and will operate when the
switch is pressed.
MAINTENANCE
GENERAL
All other parts represent an important part of the class
II insulation system and should be serviced only by a
qualified service technician.
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types
of commercial solvents. Use clean cloths to remove dirt,
carbon dust, etc.
WARNING
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. come in contact
with plastic parts. They contain chemicals that can
damage, weaken or destroy plastic.
It has been found that electric tools are subject to
accelerated wear and possible premature failure when
they are used on fiberglass boats, sports cars, wallboard
or plaster.
The chips and grindings from these materials are highly
abrasive to electric tool parts such as bearings, brushes,
commutators, etc. Consequently, it is not recommended
that this tool be used for extended work on any fiberglass
material, wallboard or plaster. During any use on these
materials it is extremely important that the tool is cleaned
frequently by blowing with an air jet.
LUBRICATION
All of the bearings in this tool are lubricated with a
sufficient amount of high grade lubricant for the life of
the unit under normal operating conditions. Therefore, no
further lubrication is required.
CAUTION
Keep extension cords away from the cutting area and
position the cord so that it will not get caught on lumber,
tools, etc., during cutting operation.
WARNING
Check extension cords before each use, if damaged
replace immediately. Never use tool with a damaged
cord as touching the damaged area could cause
electrical shock resulting in serious injury.
Extension cords suitable for use with your saw are
available at your nearest service center.
WARNING
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
SYMBOL
Safety Alert
V Volts
Hz Hertz
Alternating Current
W Watts
noNo load Speed
min-1Revolutions or reciprocations per minute
Maximum cutting capacity in wood
Conformity
Double Insulation
Wear ear protection
Wear eye protection
Please read the instructions carefully before
starting the machine.

English
6
Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with your
Local Authority or retailer for recycling advice.

7(&+7521,&,1'8675,(6$8675$/,$37</7'
/HYHO'RQFDVWHU5RDG
'RQFDVWHU9LFWRULD
$XVWUDOLD
7HO)D[1R