Safe Fleet Prime Design HRI3-E PM52 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
5
6
8
11
1
7
10
12 3
13
14
9
76” Channels (4X)
Mountings (10X)
Top Connector (2X) Bottom Connector (2X)
M8 Bolt (4X)
End Caps (4X) Screws (8X) Brackets (6X)
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0015 ...................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
4—Front Crossbar Assembly................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
5—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, A Version, 50.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Front Drive Shaft ............................................. (Qty 1)
B Version, 35.75”
10—Z Post ............................................................. (Qty 2)
Adjustable, 7.25”
12—Rear Drive Shaft ............................................ (Qty 1)
Left Hand, A Version, 50.00”
6—HHR Handle Assembly .................................... (Qty 1)
35.00”
7—Connecting Bar ................................................ (Qty 1)
4.00’
11—L Post .............................................................. (Qty 2)
Gen2, Roller Cap, 9.25”
13—Connecting Bar ............................................. (Qty 1)
24.00”
14—Front Drive Shaft ........................................... (Qty 1)
B Version, 11.75”
9—Drive Arm ......................................................... (Qty 1)
Incline Version with Bushing and Hardware
BLT-6895-M8 (1X)
M8 x 25MM (1X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
" Flat Washer (10X)
15—HKT-8163 (Not called out in Overview)........ (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0015
MOUNTING BRACKETS
Loosen nuts
Slide the upper and lower
Channel Connectors into
Channels and align holes
Slide all Mounting Bodies
onto Base Puller Assembly 0.2
Position Base Pullers and
Nut onto Roof Mounting Boss 0.1
0.4
0.3
Torque to
80 in-lbs
0.5
0.6
Slide Channels onto
Mounting Brackets
INSTALLER NOTE: Mounting Brackets
must be disassembled for installation
onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Left Rear
Right Rear
Flush to end
55.675”25.125” 25.125”25.1875”
Flush to end
55.675” 25.125”25.125” 25.1875”
10.125”
Right Rear
48.00” 51.00”
10.125”
Left Rear
48.00”51.00”
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
0.7
Torque screws to 90 in-lbs
0.8 Set to distances then torque Mounting Bracket nuts to 80 in-lbs
0.9
Loosen Bolts
0.10
Set to distances then torque Mounting Bracket nuts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
1
1
3/18
2
4
5
9
Rear
Front
6
8
8.25” 8.25”
Rear
1
17
Center
8.25” 8.25”Front
8.25” 3.00”
7
RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1
Torque to
90 in-lbs
1.2
1.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.3
2.4
Torque to
90 in-lbs
2.5
CYLINDER HARDWARE CONNECTING BAR
3.2
4.1
3.1
4.2
2.1
2.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
FRONT DRIVE SHAFT
7
6.2
6.3
6.1
CONNECTING BAR FASTENERS
FRONT DRIVE ARM
5.1
5.2
Align holes
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
8.2
Torque to 90 in-lbs
8.1
6.4
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
9.2
Torque to 90 in-lbs
9.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
11/18
10
12
13
16
14
15
17
LEFT ROTATION ASSEMBLY
REAR DRIVE SHAFT
10.1
Torque to
90 in-lbs
10.3
10.4
10.5
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
10.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CYLINDER HARDWARE
FRONT DRIVE SHAFT CONNECTING BAR FASTENERS
CONNECTING BAR
11.2
11.1
12.1
12.2
14
13.2
13.1
13.3
13.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
DRIVE SHAFT SEALING
Torque to 90 in-lbs
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
16.1
16.2
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Torque to 90 in-lbs
15.2
15.1
Apply Silicone Sealant
to Connecting Bar ends 17.2
17.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
13
HRI3-E-PM52 ASSEMBLY INSTRUCTIONS
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
18

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USAM-HRI3EPM52-US01 Rev-B 0118