SaMASZ Gobi 100 User manual

SaMASZ Sp. z o.o.
Poland, 15-161 Białystok, ul.Trawiasta 15
Established – 1984
Tel. (+48) (85) 654 70 31
Fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
www.samasz.pl
INSTRUCTION MANUAL
GRITTER
Gobi 100
Gobi 140
IN0909EN001
2014.10.06
EDITION NO. 1
Translation of original instructions
Serial number:

This operator's manual is indispensable part of any gritter and is intended to familiarize
its future user with principles of proper operation and use of the machine as well as the risks
involved. Before first commissioning of the machine learn thoroughly the content of this
operator's manual and safety instructions herein.
Gobi gritter is designed to spread sand or salt onto walkways, streets, parking lots,
residential estates, squares. It is as well helpful in liming lawns and pitches. To ensure that the
machine is used as intended, requirements for operation, use and repair as recommended by
the manufacturer must be met and followed.
Apart from recommendations for the intended use of the machine, pay attention to its
maintenance, and keep it fully operational condition and use original spare parts only.
Gobi gritter should be used, operated and repaired only by personnel who are trained in
technical servicing and principles of safety procedures.
Provisions concerning accident prevention as well as any basic occupational health and
safety provisions and road traffic principles should always be followed.
The manufacturer shall not be held responsible for any damages resulting from
unauthorised repairs as well as modifications of the gritter design without his prior permission.
Should you have any questions concerning commissioning and operation of the
machine, please contact the manufacturer’s service.
When Gobi gritter is sold to another user, the operator’s manual of the machine must be
handed to the latter with written confirmation of delivery of the manual.
NOTE:
Instructions given in this operator
’
s manual marked with this symbol
and warning signs provided on the machine inform about a risk.
NOTE:
Keep this manual for future use.
We congratulate you on the purchase of your new Gobi gritter and wish you much
pleasure and the very best experience resulting from its operation.
Prepared by: mgr inż. Ireneusz Iwanowicz
Approved by: mgr inż. Adam Kierkowicz
Revised by: inż. Marta Zalesko

Operator's Manual Gritter Gobi
- 1 -
Content Page
1.
IDENTIFYING THE MACHINE .............................................................................................2
2.
SAFETY PRECAUTIONS.........................................................................................................3
2.1. Safety rules ............................................................................................................................................3
2.2. Safety labels...........................................................................................................................................4
2.3. Risks and prohibitions ...........................................................................................................................5
3.
INTENDED USE AND DESIGN...............................................................................................6
4.
EQUIPMENT AND SPARE PARTS ........................................................................................7
4.1. Standard equipment ...............................................................................................................................7
4.2. Spare parts .............................................................................................................................................7
5.
OPERATING GRITTER ...........................................................................................................7
5.1. Mounting gritter to tractor .....................................................................................................................7
5.2. Controlling gritter..................................................................................................................................8
5.3. Preparing gritter for operation ...............................................................................................................9
5.4. Operation ...............................................................................................................................................9
5.5. Transport and standstill position of gritter ..........................................................................................10
6.
OPERATING SERVICE..........................................................................................................10
7.
MAINTENANCE AND STORAGE........................................................................................11
8.
TRANSPORT AND DELIVERY ............................................................................................11
9.
SPECIFICATIONS...................................................................................................................13
10.
REPAIR AND WITHDRAWAL FROM USE .......................................................................13
10.1. Repair................................................................................................................................................13
10.2. Withdrawal from use.........................................................................................................................13
10.3. Environment......................................................................................................................................13
11.
WARRANTY.............................................................................................................................14
11.1. Warranty card ...................................................................................................................................14
11.2. Warranty terms .................................................................................................................................14
11.3. Warranty repairs record ....................................................................................................................15
12.
LIST OF PARTS .......................................................................................................................15

Operator's Manual Gritter Gobi
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1. IDENTIFYING THE MACHINE
Each gritter can be identified owing to data plate, which is placed firmly onto linkage body as
shown below in Fig. 1.
Fig. 1. Data plate location
Data plate includes:
A. name of the manufacturer,
B. serial number,
C. machine type,
D. machine version (optionally),
E. production year,
F. machine weight,
G. quality check sign,
H. CE marking means, that the produce conforms to 2006/42/EC Directive and harmonized
standards,
I. country of manufacture,
J. bar code.
WARNING!
Data plate is considered a document. Do not modify its content or make it
illegible.
NOTE:
Data plate includes all the necessary information required to contact your
dealer if any questions or doubts arise.
NOTE:
When placing an order on spare parts make sure to give name, type, serial
number and manufacturing date of the machine for which these are intended.
D
E
C
A
B
F
G
I
H
J

Operator's Manual Gritter Gobi
- 3 -
2. SAFETY PRECAUTIONS
NOTE:
Gobi gritter can only be operated by personnel who learned content of this
manual.
Each gritter operator should be fully aware of potential risks resulting from its operation and
should know how to avoid them.
2.1. Safety rules
Before any operation read the operator's manual carefully.
Failure to have read the operator’s manual can lead to damaging the gritter.
It is forbidden to use the gritter for any purpose other than indicated, in particular make sure no
people, animals or loads are present on the machine while transporting and operating.
Do not make any modifications of the design unless agreed with the manufacturer.
When driving on public roads always respect local traffic regulations.
Adjust operating speed of the tractor and gritter aggregate according to the current road
conditions.
Before operating the machine carry out its technical inspection paying particular attention to the
condition of the basic connections on the machine’s assemblies as well as proper mounting of the
machine to the tractor.
Periodically check bolts and other fasteners. Do not operate with damaged or worn fasteners.
Gritter should be mounted to tractor only with use of original pins and safety devices.
When in standstill the gritter should be set in parking position, supported by a foot.
Use only original spare parts ordered at our store or at your dealer.
While performing any repair, maintenance and adjustment works always wear safety gloves.
Do not leave the tractor with mounted gritter on slopes. If needed, turn off the engine and engage
tractor’s parking brake.
Emptied, cleaned and preserved gritter should be stored under a roof.
NOTE:
The person in charge of the machine's transport shall be responsible for
securing the danger area and performing the work.

Operator's Manual Gritter Gobi
- 4 -
2.2. Safety labels
NOTE:
Always follow the safety labels describing risks, and warning signs attached
to the machine.
NOTE:
All warning labels should be clean and legible.
Lost or damaged labels must be replaced.
New labels can be ordered at the Manufacturer.
NOTE:
Spare assemblies used for the mower repair should hold all warning decals
provided by the manufacturer.
Tab. 1.
Warning decals placed on Gobi gritter
1. N-3
Read the operator
’
s
manual before putting
into operation
2. N-4
Turn off the power
supply before any
maintenance or repair
works
3. N-5
Caution! Chain gear
–
do
not remove the guard when
the engine is turned on
4. N-132
Never reach into or enter
the hopper when the
machine is on
5. N-52
Wear protective gloves
6. N-151
Spreading rate
adjustment with use of
rear flap
7. N-194
Chain tension
adjustment and servicing
8. N-133
Risk of loss of machine's
stability on slopes
9. N-11
Lubrication points
10. N-40
Lifting points

Operator's Manual Gritter Gobi
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Fig. 2. Placement of warning and information decals on Gobi gritter
2.3. Risks and prohibitions
NOTE:
Despite the fact, that SaMASZ company – the manufacturer of sweeper takes
responsibility for the gritter's design and manufacturing, in order to eliminate
risk, certain elements of residual risk when operating the machine are
unavoidable.
NOTE:
Presence of residual risk results mainly from erroneous actions taken by the
machine’s operator and failure to respect the manual’s principles.
NOTE:
When describing residual risk, the gritter shall be considered a machine,
which until the production start had been designed and manufactured in
accordance with the state of the art actual as per the gritter manufacture date.
Danger of cutting injury
Present when operating parts with sharp edges are being replaced. For any repair and maintenance
works always wear safety gloves.
PROHIBITED ACTIONS
Bear in mind the following prohibitions when operating Gobi gritter.
It is prohibited to operate the gritter being under influence of alcohol, drugs or medicines
impairing motor skills.
It is prohibited to operate the gritter by unauthorised and unskilled personnel.
It is prohibited to use the gritter for purposes other than mentioned herein.

Operator's Manual Gritter Gobi
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3. INTENDED USE AND DESIGN
Gobi gritter is designed to spread sand or salt onto walkways, streets, parking lots, residential
estates, squares. It is as well helpful in liming lawns and pitches. As standard Gobi is mounted to
tractor and powered by own wheels.
Well-proven design and quality materials ensure high reliability and durability of SaMASZ
products. The gritter comprises hopper with hitch, drive system which powers dosing and crushing
shafts through chain. Construction of gritter is provided in below figure (Fig. 3).
Fig. 3. Gobi gritter design
Gobi gritter design:
A.
–
Drive wheels G.
–
Chain gear
B.
–
Ratchet gear H.
–
Hitch
C.
–
Dosing shaft I.
–
Support foot
D.
–
Reflective device J.
–
Hopper
E.
–
Rear flap K.
–
Front flap
F.
–
Crushing shaft L.
–
Rear flap adjustment
I
J
L
K
A
B
F
D
C
G
C
K
E
F
H

Operator's Manual Gritter Gobi
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4. EQUIPMENT AND SPARE PARTS
4.1. Standard equipment
warranty card,
operator's manual with list of spare parts,
hitch,
reflective device,
support leg,
spray paint (150 ml).
4.2. Spare parts
Spare parts should be ordered as per spare parts catalogue, giving full name of part, its
reference number and information from its data plate such as: machine symbol, manufacturing year,
version and serial number.
NOTE:
Use only original SaMASZ equipment and spare parts. Spare parts of
unknown origin or new made feature lower strength and have unfavourable
influence on machine’s performance and overall safety.
NOTE:
The SaMASZ co. does not bear any responsibility for damages and defects
caused as a result of applying non-original parts and equipment.
5. OPERATING GRITTER
NOTE:
Materials (fine sand, gravel, sand) used for gritting must be dry, stored under roof
and protected against dampness. Natural aggregates should be as uniform as
possible.
General requirements for road salts used in Poland are set out in
PN-86/C-84081/02. These are the following requirements:
- NaCl contents - at least 90%,
- contents of substances insoluble in water - max. 8.0%,
- water contents - max. 3.0%,
- potassium ferrocyanide contents - 20 mg/kg.
5.1. Mounting gritter to tractor
Conditions of mounting gritter to tractor
An agricultural tractor to which the gritter is to be mounted must be fully operational.
Gobi gritter has been designed to be used as a rear gritter, mounted on tractor's hitch or bar.
The gritter must be equipped with agricultural hitch or lifter with bar.
When mounting, between the machine and the tractor, no unauthorised people should be present.
Person assisting in mounting the gritter on, should be visible all the time by the tractor's operator.
The gritter can be mounted on the hitch or the bar, as shown in Fig. 4.

Operator's Manual Gritter Gobi
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Fig. 4. Aggregating gritter: a) to hitch, b) to bar
In order to mount the gritter drive towards its hitch as near as possible, stop the tractor and
protect it against falling, and then insert the hitch eye on the gritter into hitch eye or bar on the
tractor, and connect them with pin. Then protect the pin against falling with cotter. Finally lift the
gritter's support foot.
NOTE:
The manufacturer shall not be held responsible for gritter’s damages
resulting from improper mounting to tractor.
5.2. Controlling gritter
Once the machine is mounted on the tractor, fill it with working medium. Next make sure that
spreading rate adjustment handle (Fig. 5, item A) is not in quick unload position – is pre-tensioned.
Once the above are met, the dosing mechanism can be started using lock at both hubs of drive
wheels (Fig. 5 item B). Rotary speed of the shafts is constant and proportionately dependant of the
driving speed. Spreading rate is adjusted with handle (Fig. 5, item A), as provided on information
decal.
Fig.
5.
Controlling Gobi gritter
A
–
Spreading rate adjustment lever, B
–
Lock for drive mechanism actuation
a)
b)
A
B

Operator's Manual Gritter Gobi
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5.3. Preparing gritter for operation
Once the gritter is properly mounted on the tractor, first check the reflection device for
visibility and damage. Then check whether on the gritter, there are no used flap rubber, damaged
elements or unscrewed bolts. If needed, replace worn and damaged elements with new ones and
tighten screws. Every time before operation, remove side guards on the gritter and lubricate
bearings on both shafts (grease ŁT 43), and during operation make sure to lubricate once every 10
hours. Check the chain tension, and if necessary tighten and lubricate the chain (mineral oil
15W40).
Fig. 6.
Lubrication points on Gobi gritter
5.4. Operation
NOTE:
When spreading sand make sure to always adjust driving speed to road
conditions ahead. Do not drive faster than 15 km/h.
Gobi gritter has been designed as a precise gritter to spread sand, salt, grit, or lime. Owing to
vertical spreading system it causes no damages to cars and pose no danger to passers-by. When
spreading salt these gritters pose no danger to green areas.
Before lifting and lowering of the machine make sure that there are no unauthorised people
within its operating range.
Upon loading the gritter and setting it in proper operating position (Fig. 7) operation can be
started. Proper operating position is when the draw-bar is parallel to the ground. To enable dosing,
release locks for drive activation (Fig. 5 item B). The gritter is equipped with spreading rate
adjustment through adjustment of the pressure of rear flap onto dosing shaft with the lever .
Spreading rate adjustment is based on the operator's needs and his assessment.
WARNING!
Do not exceed maximum loading capacity of the machine!
CAUTION!
When driving across slopes the gritter may tip over!
10 h

Operator's Manual Gritter Gobi
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Fig. 7. Proper spreading position
WARNING!
When driving in reverse, pay particular attention. When machine is turned at
excessive angle, it may be damaged.
5.5. Transport and standstill position of gritter
For the gritter transport turn off drive mechanism of dosing system by removing the lock from
both sides (Fig. 5 item B). For the time the aggregate of tractor and mounted gritter is in standstill,
engage the handbrake on the tractor. Once the work is completed, dismount the gritter from tractor,
empty it, protect against moving and support on a foot.
ATTENTION!
Leaving the machine with full hopper on a support foot may cause the locked
foot to move, leading to falling of the draw-bar.
6. OPERATING SERVICE
Before any operation activity:
make sure that gritter is properly mounted to tractor,
check condition of both rear and front flap, and if necessary, replace with new ones,
check torque of all bolts and nuts according to Tab. 2,
check condition of chain - tightening and wear,
grease bearings (ŁT 43 grease) and lubricate the chain (15W40 mineral oil),
if any torn bolts or damaged parts are found - replace them with new ones.
Upon completion of operation:
empty hopper completely,
clean and wash thoroughly.

Operator's Manual Gritter Gobi
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Tab. 2.
Torque values for bolts
7. MAINTENANCE AND STORAGE
If gritter is idle for more than two weeks, make sure to perform the following maintenance
works:
clean and wash gritter thoroughly,
perform any repair, adjustment, replacement of sealing or hose, if necessary,
remove any sources of corrosion and complement any paintwork defects,
protect metal surfaces with a thin film of a solid grease, e.g. ŁT – 43, or mineral, or motor or
gearbox oil, e.g. 15W40,
complement or replace illegible warning and information decals,
Gritter should be stored in a dry and clean place, which is inaccessible to unauthorised
personnel and animals, on even and paved ground under roof or other cover protecting it from
influence of atmospheric conditions.
8. TRANSPORT AND DELIVERY
Both carrier and driver are responsible for machine transport. All equipment and parts must be
secured for transport. In order to move the gritter onto other means of transport, follow the below
rules.
For hoisting do use hoists with capacity bigger than the machine weight as indicated on its data
plate. It also applies to the necessary cables and chains,
transport belts, belt suspensions, ropes cannot be damaged. Whenever damages to these parts
are found, replace these with new ones,
When hoisting do seize the points indicated for this purpose on the machine
and labelled with a hook symbol (Fig. 8) only,
When mounting slings, chains, clamps, etc. always bear in mind the centre of gravity of the
machine (Fig. 9),
For seizing the machines pick lines of adequate length, so that the angle between them was no
greater than 120°, and the angle of inclination between the cable and the vertical was no greater
than 60°,
collapsible elements should be locked in transport position,
when relocating the machine onto another vehicle, there should be no unauthorised personnel
permitted to remain within the danger area,
The machine should be protected from shifting on the vehicle's trailer.

Operator's Manual Gritter Gobi
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Fig. 8. Transport holders
Fig. 9. Location of centre of gravity
Tab. 3. Location of centre of gravity
Dimension
[mm]
Type
Gobi 100 Gobi 140
A 550 740
B 480 750
C 420 660
Transport holders
A B
C

Operator's Manual Gritter Gobi
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9. SPECIFICATIONS
Tab. 4.
General specification of Gobi gritter
Model: Gobi 100 Gobi 140
Working width [mm] 1000 1400
Transport width [mm] 1180 1560
Height [mm] 970 1530
Length [mm] 1800 2650
Capacity [m
3
] 0.4 (400 L) 1.5 (1500 L)
Machine weight [kg] 185 550
Machine weight with load (sand) [kg] 850 3000
Drive type Independent drive from both gritter wheels only for driving ahead
Required tractor [HP] from 15 HP
Hitch Tractor hitch / bar
Admissible working speed 15km/h
Admissible transport speed 25km/h
Dosing adjustment YES
NOTE
When driving the tractor with the gritter mounted, make sure to always adjust your speed to to the conditions ahead.
10. REPAIR AND WITHDRAWAL FROM USE
NOTE:
When mounting and dismounting, please remember about personal
protective equipment and environmental protection means.
10.1. Repair
When the gritter is partially worn, carry out a repair by replacing any worn parts. Prior to this,
clean and wash the machine. Next replace all worn parts with new coupling, protecting and sealing
parts. Screw bolts with torque corresponding to their strength classes (Tab. 2).
Pay particular attention at any mounting and dismounting works and use drawings provided in
spare part catalogue.
Store damaged or worn parts in restricted area and then deliver to a scrap yard or for
utilisation.
10.2. Withdrawal from use
If gritter cannot be repaired any more, it should be withdrawn from use. Prior to this,
clean and wash the machine. Then dismount the whole gritter and remember to segregate
parts according to kind of material used and deliver them to a scrap yard or for utilisation.
10.3. Environment
Gobi gritter is a fully natural environment-friendly product.
95% of parts used in gritter are recyclable.
Materials used for packaging are 100% recyclable.
Worn machine parts and packaging should be disposed of in accordance with local natural
environment protection regulations.

Operator's Manual Gritter Gobi
- 14 -
11. WARRANTY
11.1. Warranty card
The product’s quality has been checked and meets the required standards and regulations and
is permitted for use.
GRITTER
–
GOBI
NOTE:
Warranty card – if not filled in, corrected or illegible – is not valid.
11.2. Warranty terms
1. The manufacturer provides good quality and defect-free operation of the gritter covered by this
warranty if gritter’s operation is performed in accordance with operator's manual.
2. Faults or damages to the machine found within 12-month period from the date of purchase shall
be removed free of charge at the purchaser’s or the manufacturer’s.
3. Faults or damages should be submitted personally, in writing or by telephone. Repairs shall be
carried out within 14 days. Any repair which is subject to warranty should be carried out by an
authorised SaMASZ dealer.
4. Warranty claims regarding the product replacement or repayment are considered within 14 days
by the manufacturer.
5. The following parts and situations are not covered by warranty:
a) fortuitous events or other occurrences, for which the Manufacturer cannot bear any
responsibility,
b) use of gritter for any purpose other than provided in the operator’s manual,
c) normal wearing of operating parts,
d) damaging gritter’s parts as a result of overloading,
e) damaging parts as a result of introducing any construction modifications,
f) any mechanical damages,
g) improper gritter servicing and storing,
6. The Purchaser bears the costs of technical evaluation – when the Manufacturer finds that a
claimed product is free of defects and a technical report confirms that.
7. Parts of gritter which are not covered by this warranty as a result of normal wearing during
intensive use:
a) rubber of both rear and front flap,
Gritter type
Serial No.
Date of manufacture
Stamp
Date of purchase
Dealer's signature
Dealer's stamp

Operator's Manual Gritter Gobi
- 15 -
b) connecting fittings,
c) boramide sealing inserts,
d) hitch, mounting pins,
e) bearings,
f) dosing shaft,
g) crushing shaft, etc.
8. The Manufacturer has the right to cancel the warranty in the following cases:
a) introducing modifications of construction or unintended causing of damages,
b) damage caused by accidents, running into obstacles or other events, for which the
warrantor is not responsible,
c) lack of needed records in the warranty card or filling in the warranty card
independently,
d) use of the machine not in accordance with operator’s manual or for incorrect purpose,
or use of the machine by untrained persons.
NOTE:
For each warranty claim provide address, date and place of purchase,
machine type and invoice number.
11.3. Warranty repairs record
Repairs description and replaced spare parts:
Date, stamp and signature of repair shop.
Date, stamp and signature of repair shop.
Date, stamp and signature of repair shop.
12. LIST OF PARTS
List of parts is included in spare parts catalogue, which is an integral part of the gritter's
equipment, alike this operator’s manual.
This manual suits for next models
1
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