SaMASZ SAMBA 240 User manual

ASSEMBLY INSTRUCTIONS FOR
MOWERS SAMBA 240 / 280

Page 1of 10
A
B
C
Component A (fully mounted):
1. Cutting unit –0670.05.00.003
2. Carrying beam –0670.02.00.002
3. Vertical axle –0260.01.07.000
Component B:
Welded frame 1. 0671.04.01.004 with pawl 2 installed.
Component C:
1. Front guard (fitted with plastic plugs and guard lock
pin) –0670.04.02.003
2. Rear guard (fitted with plastic plugs and guard lock
pin) –0670.04.03.003
D
E
F
G
Component D (fully mounted):
Component E (fully mounted):
1 Cylinder with arm CCJ-S452-16-50-28-400,
hydraulic hose, plug Euro MIHZ-000-002
2 Welded head with spring tension pin
3 Skew strip 0670.01.02.003
Component F:
1Transmission guard –
0671.07.04.003
Component G:
1Disc with drum
2 Knife holder
1 Linkage –0670.01.00.003
2 Support foot –0670.01.05.000
3 Limiting chain –0225.01.06.000
4 Hitch pin L –
0105.01.14.000
5 Hitch pin R –
0105.01.15.000
Checklist
MACHINE TYPE: SAMBA
3
2
1
2
1
2
1
1
3
2
4
5
1
3
2
1
2

Page 2of 10
H
I
J
K
Component H:
- Safety device –0670.03.00.002
Component I:
- Shaft B&P 7GN066CE007096MA
MIWB-066-000
Component J:
- Spring dia 10; dia 50; L= 625 (0671.01.060.004)
Component K:
- Blade replacement lever

Page 3of 10
MACHINE TYPE
SAMBA
No.
Action
Figure / Photo / Other
Assembly of
SAMBA mower
Complete machine assembled from components Ato K
1
Drum assembly to
cutterbar
1. Set component A (cutting unit (1), carrying beam (2),
vertical axle (3)) flat on the ground.
2. Unfold the mower –straighten carrying beam;
vertical axle must be set vertically.
1. Prepare drum with disk.
2. Loosen 4 bolts with washers which fix drum cover
closing the drum.
- bolt M6 x 20 cl. 10.9 zinc-pl. HEX BOLT,
MUSHROOM HEAD –4 pcs.
- lock washer dia 6.1 zinc-pl. –4 pcs
4 bolts with
washers
Drum cover
1
2
3

Page 4of 10
MACHINE TYPE
SAMBA
No.
Action
Figure / Photo / Other
1. Install knife holder on empty disc hub.
2. Install drum on knife holder.
3. Screw the drum using 4 bolts with washers to the hub.
- bolt M10 x 25 cl. 8.8 zinc-pl. –4 pcs
- lock washer dia 10.2 zinc-pl. –4 pcs
Drum must be perpendicular to the preceding disc, as shown.
1. Screw the drum cover using 4 bolts with washers to
the disc drum.
- bolt M6 x 20 cl. 10.9 zinc-pl. HEX BOLT,
MUSHROOM HEAD –4 pcs.
- lock washer dia 6.1 zinc-pl.
2
Frame assembly to
cutterbar
1. Put welded frame on the cutterbar.
2. Between welded frame and the cutterbar, insert a
rubber spacer.
3. From the drum side, through openings in the frame,
insert 2 bolt M12 x 30 cl. 8.8 zinc-pl. with neck
4. On each bolt, install washer dia 12 zinc-pl.
5. Fasten the frame using self-locking nuts M12 cl. 8
zinc-pl. –2 pcs
This operation must be carried out, while fastening frame
to transmission (next step).
4 bolts with
washers
4 bolts with
washers
Drum cover
2
3
4
and
5
Knife holder
1
2
3

Page 5of 10
MACHINE TYPE
SAMBA
No.
Action
Figure / Photo / Other
Fasten welded frame to transmission using 4 bolts with 4
washers.
- bolt M12x 40 cl. 8.8 zinc-pl. –4 pcs
- lock washer dia 12.2 zinc-pl. –4 pcs
Before screwing the bolts, apply some blue assembly
adhesive for better installation in the transmission.
This operation must be carried out, while fastening frame to
cutterbar (previous step).
3
Assembly of
gearbox guard
and right guide
guard
Screw transmission guard using:
- bolt M 8x 20 cl. 8.8 zinc-pl. with neck –2 pcs
- washer dia 8 zinc-pl. –2 pcs
- self-locking nut M 8 cl. 8 zinc-pl. –2 pcs
Fasten rubber-metal buffer 40 x 18 type D to transmission
guard using:
- washer dia 8 zinc-pl.
- self-locking nut M 8 cl. 8 zinc-pl.
4 bolts with
washers
2 bolts with
washers and
nuts
Rubber-metal
buffer

Page 6of 10
MACHINE TYPE
SAMBA
No.
Action
Figure / Photo / Other
Fasten right guide to welded frame using:
- bolt M12x 90 cl. 8.8 zinc-pl.
- spring dia 7 L= 67 (0260.04.08.000)
- enlarged washer dia 12 (34) zinc-pl.
- nut M12 cl. 8 zinc-pl.
4
Assembly of front
and rear guards
Put front and rear guard on welded frame:
- insert pins through openings in guards and welded frame,
- install spacers,
- hammer safety pins.
Depending on mower model, number of fastening elements is
given in the below table:
SAMBA
Pin
dia 12 L=90
Pin
dia 12 L=85
Dowel pin
dia 4x20
stainless
Washer
dia 12 zinc-
pl.
240
2 pcs.
4 pcs.
12 pcs.
18 pcs.
280
2 pcs.
6 pcs.
16 pcs.
22 pcs.
Check barriers for proper closing and lock pins for function.
Note whether barrier mounting pins are properly spaced (as
shown).
Spring,
washer,
nut
Bolt
Rear
barrier
Front
barrier

Page 7of 10
MACHINE TYPE
SAMBA
No.
Action
Figure / Photo / Other
5
Assembly of
vertical axle to
the headstock
Assemble the complete linkage component on vertical
axle.
Secure the linkage against tilting and falling.
6
Installing safety
device
1. Install the safety device component on carrying beam.
2. Through eye-bolts on the beam and opening on the
safety device, insert pin dia18 L-75 (SO. 18.00.075)
3. At both sides, secure the safety device pin using
washers and hammer dowel pins:
- washer dia 18 zinc-pl. –2 pcs
- dowel pin dia 5 x 30 stainless –2 pcs
4. Install the other end of the safety device on hitch
assembly and secure it using cotter A 11 x 45
7
Assembly of
header, hydraulic
cylinder, metal
strip to vertical
axle and frame
1. Install welded head on vertical axle.
2. Insert bolt through opening in welded frame and
vertical axle:
- bolt M12 x 100 cl. 8.8 zinc-pl. (82101)
3. Install washer and screw the bolt using nut, so as to
fasten the welded head:
- washer dia 12 zinc-pl.
- nut M12 cl. 8 zinc-pl.
Vertical
axle
Linkage
1
2
and
3
4
1
2
3

Page 8of 10
MACHINE TYPE
SAMBA
No.
Action
Figure / Photo / Other
To install cylinder screwed extension, first remove the pawl.
1. From pawl pin, remove 2 circlips Z-25; from the
frame, remove the pin with spacers.
2. On the welded frame, install the pawl, cylinder
screwed extension, spacers (as shown), insert the pawl
pin through details and the welded frame, protect at
both sides with a circlip.
- pawl pin –1 pce
- circlip Z-25 –2 pcs.
- spacer dia 25 # 1 mm –2 pcs.
- washer dia 24 zinc-pl. for pin –2 pcs.
Mount skew strip on carrying beam:
1. Insert pin through opening in carrying frame and skew
strip
- pin dia 22 L=60 (SO.25.00.060)
2. Secure the pin at both sides using washer; hammer
dowel pins:
- washer dia 24 zinc-pl. for pin –2 pcs.
- dowel pin dia 5 x 36 stainless –2 pcs
1
2
Pawl pin
Circlip Z-25 (at both
sides)
Spacer dia 25 thickness 1mm
Washer dia24 zinc-pl. for pin
1
2

Page 9of 10
MACHINE TYPE
SAMBA
No.
Action
Figure / Photo / Other
1. Insert hydraulic hose through two rings.
2. Insert EURO M14 x 1.5 plug into holder on the
headstock.
8
Support spring
assembly
1. Install lower swivel eye in corresponding point at the
welded frame.
2. Lock the lower swivel eye for fixing the spring on the
welded frame by means of pin, washer and dowel pins
(installed from the welded frame side)
- pin dia 20 L=42
- washer dia 20
- dowel pin dia 5 x 30
1. Install spring with spring tensioning screw on spring
upper tensioning pin.
2. Lock the spring tensioning screw with washer dia 20
and dowel pin dia 5 x 36 s
3. Using nut, set the distance (between flat surface of
spring upper tensioning screw and washer under the
screw) specified in the below table
SAMBA
240
280
Distance (L)
12.6 in (320 mm)
12.6 in (320 mm
1
2
1
2

Page 10 of 10
MACHINE TYPE
SAMBA
No.
Action
Figure / Photo / Other
9
PTO
Install drive shaft onto transmission shaft (spline powering the
pulleys).
Push transmission shaft on spline until safety device is
engaged.
Install rubber guard on drive shaft (red
Couple rubber guard with shaft casing using metal clip:
- metal clip screwed 100 x 120
10
Blade mounting
lever
Place knife replacement lever on side wall of the linkage in
corresponding holder.
1. Insert lever handle through two rings welded on side
wall of the linkage.
2. Insert the other end of the lever handle in plastic
holder to prevent the lever from falling.
2
Handle
Splined shaft
Drive shaft
1