Santos PS Operating instructions

SANTOS : User and maintenance manual
98101 US 3.0 - 09 2007 1 / 20 www.santos.fr
SANTOS SAS:
140-150 AVENUE ROGER SALENGRO
69120 VAULX-EN-VELIN (LYON) - FRANCE
TEL. [phone] - FAX [phone]
FAX [phone]
E-Mail: [email protected] www.santos.fr
SHOP COFFEE GRINDER # 4
COFFEE GRINDER # 1 and # 1PS
USER AND MAINTENANCE MANUAL
IMPORTANT: documents included in this manual to be kept:
•"CE" COMPLIANCE DECLARATION
•WARRANTY CERTIFICATE
!
Model # 4
Model # 1 Model # PS
Coffee grinders - Fruit juicers - Mixers - Blenders - Drinks dispensers - Planetary mixers
Cheese graters - Ice crushers - Mincers - Vegetable slicers – Dough mixer
Moulins à café - Presse-fruits - Mixers - Blenders - Distributeurs de boissons - Batteurs
mélangeurs - Pétrin - Râpes à fromage - Broyeurs à glaçons - Hache-viande - Coupe-légumes
MODELES DEPOSES FRANCE ET INTERNATIONAL
INTERNATIONALLY PATENTED MODELS

SANTOS : User and maintenance manual
CONTENTS
“CE” COMPLIANCE DECLARATION........................................................................................3
IMPORTANT SAFEGUARDS ........................................................................................................4
IMPROPER USE .............................................................................................................................4
ELECTRICAL CONNECTION ........................................................................................................4
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE..........................................5
YOUR COFFEE GRINDER # 1, # 1PS and # 4 .............................................................................5
USING THE APPLIANCE...............................................................................................................6
ADJUSTING THE GRIND...............................................................................................................6
SERVICING.....................................................................................................................................6
MAINTENANCE..............................................................................................................................6
Spare parts:..................................................................................................................6
Replacing the grindstones: ..............................................................................................................6
ADJUSTING THE MINIMUM GAP BETWEEN THE GRINDING-WHEELS ...............................7
FAULT FINDING..............................................................................................................................9
The machine will not start:............................................................................................9
The machine stops because the motor has overheated:..............................................9
The machine stops because of an overload:................................................................9
MACHINE TECHNICAL SPECIFICATIONS ...........................................................................10
Wiring diagram 110-120V 50/60Hz Model #1, 1PS......................................................................11
Wiring diagram 220-240V 50Hz Model #1, 1PS...........................................................................12
Wiring diagram 220-240V 60Hz Model #1, 1PS...........................................................................13
Wiring diagram 100-120V 50/60Hz Model #4..............................................................................14
Wiring diagram 220-240V 50Hz Model #4 ...................................................................................15
Wiring diagram 220-240V 60Hz Model #4 ...................................................................................16
Figures...........................................................................................................................................17
WARRANTY CERTIFICATE .....................................................................................................20
APPLIANCE IDENTIFICATION PLATE ................................................................................20
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SANTOS : User and maintenance manual
“CE” COMPLIANCE DECLARATION
THE MANUFACTURER:
SANTOS SAS - 140-150, Av. Roger SALENGRO 69120 VAULX-EN-VELIN (LYON)
FRANCE
HEREBY DECLARES THAT THE MACHINE DESIGNATED ON THE IDENTIFICATION
PLATE AFFIXED:
•UNDER THE APPLIANCE,
•ON THE WARRANTY CERTIFICATE ON THE LAST PAGE OF THIS MANUAL,
COMPLIES WITH THE PROVISIONS OF THE "machines" DIRECTIVE AS MODIFIED
(Directive 98/37/CEI)
AND THE NATIONAL LEGISLATION TRANSPOSING IT.
IT ALSO COMPLIES WITH THE PROVISIONS OF THE FOLLOWING EUROPEAN
DIRECTIVES:
No. 73/23 dated 19/02/73 (Low voltage directive)
No. 89/336 (CEM directive)
No. 2002/95/CE (RoHS directive)
No. 2002/96/CE (WEEE directive)
The machine complies with the provisions of the following harmonised European
standards:
EN ISO 12100 -1 and 2: 2004 - Machine safety devices - General design principles
NF EN 60204-: 2006: Machine safety devices - Machine electrical equipment -
General regulations
EN 60335-: 2002 - Safety of household and similar electrical appliances
SIGNED IN VAULX-EN-VELIN ON: 01/09/2007
SIGNATORY'S TITLE: CHIEF EXECUTIVE OFFICER
SIGNATORY'S NAME: JACQUES FOUQUET
SIGNATURE
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SANTOS : User and maintenance manual
IMPORTANT SAFEGUARDS
When using, cleaning or maintaining the machine, always follow these instructions:
Read all instructions
Note: You will find it easier to understand the next few paragraphs if you refer to
the diagrams at the end of this manual.
IMPROPER USE
1. Never operate the machine without coffee beans in the bean container.
! 2. Do not use this machine for grinding anything other than roasted
coffee beans.
3. Remove from the coffee beans any foreign bodies which may damage
the grindstones (metal staples, stones, etc.).
4. Cleaning in a jet of water or a high pressure spray is prohibited.
5. The base (11) must not be immersed in water.
ELECTRICAL CONNECTION
•The electric power supply for the machine is available in 3 single-phase voltages:
-110-120 V 50/60 Hz:
-220-240 V 50 Hz:
-220-240 V 60 Hz:
Line protection: the machine should be connected to a standard 2-pole + earth electric
socket. The system should be fitted with an RCD and a fuse rated at 16A. The appliance
must be earthed.
CARE:
•Before connecting the machine, check that the mains electrical voltage is the same
as the voltage for your appliance. Its value is shown:
¾either on the identification plate under the machine.
¾or on the identification plate on the last page of this manual.
•If the power cable is damaged, it should be replaced by a special assembly available
from approved SANTOS dealers or from SANTOS.
CARE: Check that the On / Off switch (13) is in the 0 position before
connecting the power cable plug to your mains electric
power socket (fig. A).
!
!
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SANTOS : User and maintenance manual
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE
This equipment is marked with the selective sorting symbol relating to
wastes from electrical and electronic equipment. It signifies that this product
should be taken over by a selective collection system conforming to the
Guideline 2002/96/EC (WEEE) – part Professional Equipment – so that it
can be either recycled or dismantled in order to reduce any impact on the
environment.
For more information, please contact your Retailer or the SANTOS.
For eliminating or recycling components of equipment, please contact a specialized
company or contact SANTOS.
The electronic products not undergoing a selective sorting are potentially dangerous for
the environment.
The damaging materials should be eliminated or recycled according to the regulations in
force.
YOUR COFFEE GRINDER # 1, # 1PS and # 4
•The coffee grinder is designed especially for hotels, restaurants, community catering,
for the drawer version, and for coffee roasters.
•The robust frame of the appliance is made of cast aluminum and painted metal. The
transparent hopper is made of transparent polycarbonate transparent and contains 1
kg beans.
oModel # 1 and # 1PS: The appliance is usually supplied with a grind-collector
drawer (with a capacity of 800 g). But the bag- grip model can also be
supplied on request (maximum bag depth of 150 mm)
oModel # 4: The appliance is delivered with a "bag grip" system as standard
(maximum bag height: 280 mm),
•A button for adjusting the fineness of the grind caters for all types of coffee grind (fine
grind, espresso, filter coffee, medium or coarse grind).
•The special hardened steel grinding wheels (Ø 63.5 mm) guarantee a fine and even
grind.
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SANTOS : User and maintenance manual
USING THE APPLIANCE
ADJUSTING THE GRIND
•Turn the grinding-wheel gap adjuster button 6 clockwise for a coarser grind and
anticlockwise for a finer grind. The factory setting is for the finest grind, the grinding-
wheels nearly touching each other.
SERVICING
•Clean the coffee outlet, the coffee-bean holder and the grinding mechanism from
time to time. Always turn the appliance off (switch 13 on position 0) and unplug it.
MAINTENANCE
Before carrying out any work on the appliance, it must in all cases be unplugged from the
mains power supply and the motor start capacitor discharged:
Discharging the capacitor:
Use a screwdriver with insulated handle to touch the 2 connectors on the capacitor
(13). The appearance of an electric arc shows that the capacitor has discharged.
Spare parts:
This machine requires no specific maintenance. The bearings are lubricated for life.
If work is required to replace worn parts such as the grindstones or the electric or other
components, refer to the parts list (see exploded view at the end of the manual).
IMPORTANT: It is prohibited to use spare parts other than those certified
made by SANTOS
!
For all spare part orders (see references in the exploded view at the end of the manual),
state:
¾the type,
¾the machine serial number and
¾the electrical specifications ()
recorded under the machine.
Replacing the grindstones:
IMPORTANT: always change both 2 grindstones (17) at the same
time. (use SANTOS reference 00001B)
!
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SANTOS : User and maintenance manual
The 2 grinding wheels are identical and can be fitted equally either on the moving plate
(18) (moving grinding wheel) or on the cast metal adjustment block (19) (fixed grinding
wheel).
1. Stop the machine by putting the switch (13) to "0" and disconnect the power supply
cord.
2. Close the shutter (3) on the bean hopper (2). Take off the bean hopper (2).
3. Turn the grinding wheel gap adjuster button (6) clockwise until it comes to a halt at
the “COARSE” setting."
4. Unscrew the nuts (16) and remove the whole grinding unit (15), to gain access to the
grinding wheels.
5. Change the grinding wheels (3 fastening screws) after carefully cleaning the
supporting surfaces.
TAKE CARE: The slightest small coffee particle under the grinding wheel may
prevent the machine from operating correctly. It is recommended that the grinder
body is cleaned with a compressed air jet or a dry brush.
6. Reassemble the grinding unit (15) and adjust the grinding gap to its minimum setting.
TAKE CARE
•Before tightening the fastening nuts (16) on the grinding unit (15), check that the dial
(4) of the grinding wheel adjuster button (6) is set to “COARSE”"
This precaution is essential to prevent any risk of the grinding wheels being brought
too close to each other, which could cause damage to the grinding unit.
!
ADJUSTING THE MINIMUM GAP BETWEEN THE GRINDING-WHEELS
This should be done after replacing the grinding wheels.
1. Plug the appliance in and run it empty.
2. Unscrew hexagon socket screw (7) on the dial (4) using a 2-mm Allen wrench.
Check that the dial (4) is free to rotate without turning button (6).
3. Turn button (6) anticlockwise until the grinding wheels come into contact (a slight
sound of friction will be heard) then back one notch in the reverse direction.
ATTENTION
This is a delicate operation, and prolonged contact between the grinding wheels
should be avoided, since this could damage them.
!
4. Turn the appliance off by placing switch (13) on "0".
5. Without moving the button (6), place the dial (4) on the "FINE" position then tighten
the hexagon socket screw (7) fully home.
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SANTOS : User and maintenance manual
6. Run the machine empty to check that the grinding wheels rotate without touching
each other on the finest setting. If this is not the case, repeat the above procedure.
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SANTOS : User and maintenance manual
FAULT FINDING
Identify the exact reason the appliance stopped.
In every case: If the problem persists, switch off the power supply to the machine
(unplug the cord from the mains socket) and call in the maintenance service or
contact a SANTOS approved dealer.
The machine will not start:
•Check: the mains power supply and the condition of the power supply cord,
•Note: the switch should be lit when on the "1" position.
•Check that there are no foreign bodies stuck between the grinding wheels.
The machine stops because the motor has overheated:
(the metal casing around the motor unit is hot)
Models110-120V 50/60Hz only
In the event of overheating, the motor stops.
The overheating protection system resets automatically; wait for the motor to cool (15 to
30 minutes), before restarting the machine.
The machine stops because of an overload:
If the motor is blocked (foreign body, something too hard), the excess current protection
system (14), located under the appliance will be triggered automatically and cut off the
electrical power to the motor.
•Set the On / Off switch (13) to "0" position, disconnect the appliance.
•Correct the fault then press the excess current protection button (14)
•Press the On/Off switch (13) (position I).
If the problem persists, check the following points:
•Check that the grinding wheels do not touch each other.
•Check the state of wear of the grinding wheels (grinding too fine with worn grinding
wheels can result in a motor overload like this)
•If there are no foreign bodies preventing the appliance from working, then check
and replace the motor starter relay then the capacitor.
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SANTOS : User and maintenance manual
MACHINE TECHNICAL SPECIFICATIONS
ELECTRICAL SPECIFICATIONS (1)
Model # 1, # 1PS # 4
Supply voltage .(V) 220-240 100-120 220-240
Fre
q
uenc
y
(
Hz
)
50 50/60 60
Motor:
Power input (W) 600 650 650
S
p
eed
(
r
p
m
)
1500 1500/1800 1800
Average capacity (kg/h) 14 14
Hopper capacity (kg) 1 1
Grind drawer capacity (kg) 0.800
Maximum bag height (mm) 150 280
Dimensions: Height (mm) 550 700
Width (mm) 250 220
Depth (mm) 320 320
Weight: Net weight (kg) 15 19
Packaged weight (kg) 16 20,4
Noise : (2) LpA
incertitude KpA = 2.5dB (dBA)
74 74
(1) These ratings are provided as a rough guide. The exact electrical specifications can be found
on the rating plate.
(2) Noise level measured with sound pressure appliance in operation 1 m from its centerline in
accordance with standard EN 31201.
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SANTOS : User and maintenance manual
Wiring diagram 110-120V 50/60Hz Model #1, 1PS
4 3
2
Relais de
démarrage
Bleu
~
Marche/Arrêt
Blanc
Blanc
Noir
Marron
Condensateur
Noir
4
P1
3
P2 U<
M
Jaune Blanc
Rouge
Marron
Noir
Noir
Blanc
0
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SANTOS : User and maintenance manual
Wiring diagram 220-240V 50Hz Model #1, 1PS
Noir
43
2
Condensateur
Blanc
Blanc
Marche/Arrêt
U<
4
P1
3
P2
Blanc
Blanc
~
Blanc
MMarron
Relais de
démarrage
0
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SANTOS : User and maintenance manual
Wiring diagram 220-240V 60Hz Model #1, 1PS
43
2
1
1
Blanc
Relais de
démarrage
Bleu
~
Marche/Arrêt
Blanc
Blanc1
Blanc
Condensateur
4
P1
3
P2 U<
M
Jaune
Marron
Noir
Blanc
Rouge
1
Blanc
Noir
Vert / jaune 9
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SANTOS : User and maintenance manual
Wiring diagram 100-120V 50/60Hz Model #4
4 3
2
Starter relay
Blue
~
On/Of
f
White
White
White
White
Green/yellow
Black
White
White
Capacitor
M
Y
ellow White
Red
Brown
Black
Thermal overload
protecto
r
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SANTOS : User and maintenance manual
Wiring diagram 220-240V 50Hz Model #4
Black
4 3
2
Capacitor White
White
MBrown
Starter relay
~
On/Of
f
White
White
White
Green/Yellow
Excess current
protector
White
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SANTOS : User and maintenance manual
Wiring diagram 220-240V 60Hz Model #4
~
On/Of
f
White
White
Green / Yellow
Black
White
Thermal overload
p
rotecto
r
White
43
2
White
Starter relay
Blue
White
Capacitor
Y
ellow White
Black
Brown
M
Red
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SANTOS : User and maintenance manual
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Figures
FIGURE A
1
2
3
4
5
6
7
11
12
13
15
14
Model # 1PS
Model #1
4
5
6
7
8
9
16
15
Model # 4
14
13
12
11
10
3
2
1
9
10
8
16

SANTOS : User and maintenance manual
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4
6
15
7
19
18
17
17
14

SANTOS : User and maintenance manual
ITEM Description
1 Bean hopper cover
2 Bean hopper
3 Bean hopper shutter
4 Adjusting dial
5 Adjuster button attachment
6 Grinding wheel gap adjuster button
7 Dial fastening screw
8 Bag grip cord
9 Bag grip strap
10 Grind outlet tube
11 Base
12 Non-slip feet
13 On-off switch
14 Thermal overload switch, with reset
15 Grinding unit
16 Grinding unit clamp nut
17 Grinding wheels
18 Mobile grind wheel carrier plate
19 Fixed grind wheel carrier plate
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SANTOS : User and maintenance manual
WARRANTY CERTIFICATE
WARRANTY
This appliance is guaranteed for twelve months from the date of manufacture appearing
on the identification plate.
The guarantee is strictly limited to the free replacement of any original part acknowledged
by us as being defective as a result of a fault or a manufacturing defect and identified as
belonging to the appliance in question.
It does nor apply to damage resulting from an installation or use which does not comply
with the instructions supplied with each appliance (user manual) or in the event of an
obvious lack of maintenance or non-observance of basic electrical safety rules.
All part replacements under warranty are made after return of the defective part to our
workshops carriage paid, accompanied by a copy of this warranty certificate on which the
serial number of the appliance is shown.
All appliances have an identification plate bearing a serial number identical to that on this
warranty certificate.
In the event of serious damage which is deemed only to be repairable in our workshops,
and after agreement from our services, all appliances under warranty are to be dispatched
by the client carriage paid. If the appliance is repaired outside the warranty, the forwarding
and return transport is the responsibility of the client. Parts and labour are invoiced at the
prices in force (spare parts price - hourly labour cost). All repairs will be subject to a prior
estimate which should be agreed before repair.
In the event of a dispute, the Courts for the manufacturer's area (Lyon) alone have
jurisdiction.
APPLIANCE IDENTIFICATION PLATE
SPECIMEN
For all documents not supplied with
the appliance.
Printed, Faxed and Downloaded
98101 US 3.0 - 09 2007 20 / 20 www.santos.fr