Sargent and Greenleaf 6120 User manual

This troubleshooting guide is designed to help you identify and solve problems you may encounter with
a Sargent & Greenleaf electronic lock. It is not designed as a substitute for the instructions that were
shipped with your lock. If the instructions are missing, you can obtain a replacement by contacting S&G
at the Nicholasville address listed at the bottom of the page. As an alternative, you can call us at (859)
885-9411. An automated literature extension will record your request and mailing information. An auto-
mated lock help line is also available 24 hours a day, 7 days a week. The number is [phone],
extension 500. You must call from a touch tone phone. Troubleshooting information is also available on
S&G’s internet site. The address is
www.sargentandgreenleaf.com
.
Some of the following troubleshooting procedures are intended for the consumer, and others require the
skills of a qualified safe technician. The Sargent & Greenleaf line of electronic combination locks is not
designed to be user serviceable. We specifically do not recommend any repairs beyond replacing either
the keypad or the lock body as a unit.
All applicable troubleshooting procedures should be tried before a safe is forcibly opened. Whenever a
safe must be opened by drilling, S&G recommends you contact the safe manufacturer first. The safe
maker will supply appropriate procedures for dealing with his product.
If you find it necessary to locate a competent safe technician in your area, S&G suggests you call the Safe
& Vault Technicians Association, at [phone]. Any work which you think may be submitted to S&G
as a warranty claim must be cleared by our Technical Services Department prior to completion.
Sargent & Greenleaf, Inc.
One Security Drive, Nicholasville, Kentucky 40356
Phone [phone] FAX [phone]
Copyright 1995, Sargent & Greenleaf, Inc.
This document is part number 630-325
Revision 4/1/04
Troubleshooting
Guide
Model 6120, 6123
Motorized Electronic
Combination Locks
Basic Operation:
The Sargent & Greenleaf line of electronic locks is powered by alkaline batteries which are
located under or within the keypad housing. They can be easily replaced by following the
instructions that originally came with the lock.
The lock can be ordered in two basic lock bolt configurations—a traditional square bolt for
use with most safe designs, and a beveled spring bolt for direct locking applications on
light safe doors and inner compartments of burglary safes.
When the correct code is entered and followed by the
#
sign, a motor retracts the lock
bolt. This allows the container to be opened. The bolt remains retracted for six seconds;
then the motor extends the bolt again. S&G electronic locks are equipped with a spring
mechanism to automatically extend the bolt after any obstruction, such as safe boltwork,
is moved out of its path.
Some safe manufacturers ship safes with the lock bolt retracted. With the door open and
the safe handle turned fully to the locked position, enter the code (followed by the
#
sign).
Wait fifteen seconds, then repeat the procedure. The lock should now cycle normally.
Close your safe door only after checking for proper lock operation at least three times.

PROBLEMS
1) Lock beeps and LED flashes
on key press, but does not open
with a six digit code
2) Lock opens but doesnʼt beep
or light when a key is pressed
3) Lock will not enter program-
ming mode when programming
sequence is entered
4) Lock can be heard starting,
but not running far enough to
open the safe
5) Lock emits “click-click” sound
but motor cannot be heard run-
ning
6) Motor can be heard running
free, but safe does not open
POSSIBLE CAUSE
•
#
sign is not being pushed
after code is entered
• Wrong code is being used
• Batteries need replacement
• Lock is in security lockout
mode
• Keypad is defective
• Feedback wire is broken
• Sounder or LED is defective
• Lock is in security lockout
mode
• Incorrect Master Code is
being used
• Bolt is stalled due to side
pressure
• Batteries are weak
• Drive nut is cross-threaded
• Stop pin has dislodged
• Insufficient bolt retraction
• Weak batteries
• Safeʼs relock device is
engaged
POSSIBLE SOLUTION(S)
• Press
#
sign after entering
code
• Verify that you have the cor-
rect code for the lock
• See Battery Check and
Replacement Procedure (#6)
• Perform Lockout Test
Procedure (#1) and Override
Procedure (#2) if Master
Code is available
• Replace with a keypad known
to be good
• See Wire Check and Repair
Procedure (#5)
• Replace keypad
• Perform Lockout Test
Procedure (#1)
• Perform Master Code Check
Procedure (#3)
• Move safe handle to fully
locked position and enter
code again
• Move safe handle to fully
locked position and perform
Walk Back Procedure (#4)
• See Battery Check and
Replacement Procedure (#6)
and Low Battery Warning
Check Procedure (#10)
• Container must be forcibly
opened by a qualified safe
technician
• Perform Stop Pin Check and
Opening Procedure (#7)
• Perform Walk Back Procedure
(#5)
• See Battery Check and
Replacement Procedure (#6)
and Low Battery Warning
Check Procedure (#10)
• Perform Relock Device Check
Procedure (#11)

PROBLEMS
7) Lock opens intermittently
when using valid codes
8) Lock beeps three times when
code is entered, but doesnʼt
open
9) Unable to delete time delay
10) Unable to set time delay for
more than nine minutes or to
adjust opening window on model
6123 lock
11) After entering the code for a
spring bolt lock, the motor starts,
but the safe door cannot be
opened
12) Lock motor runs continuously
after a battery change, and the
lock stays locked
13) Lock opens okay, but bolt will
not re-extend far enough to lock
safe.
POSSIBLE CAUSE
• Connection of wires to back
of keypad is loose
• Keypad is bad
• Lock is in time delay mode
• Time delay can only be
deleted during the opening
window
• Lock may be model 6120
• Bolt of the lock is binding
against the door frame or
door strike
• The logic circuit did not reset
properly when power was
restored to the logic circuits
• Batteries are weak
POSSIBLE SOLUTION(S)
• Perform Keypad Connector
Check (#8)
• Replace with new keypad
• Wait for time delay to expire,
then delete time delay—see
lock operating instructions or
consult toll free help line
• Wait for opening window
before attempting to delete
time delay—see lock operat-
ing instructions or consult toll
free help line
• The Master Code must be
used to delete the time delay.
Perform Master Code Check
Procedure (#3)—see lock
operating instructions or con-
sult toll free help line
• Perform Model Check
Procedure (#9)—see lock
operating instructions or con-
sult toll free help line
• Push in on the door while
entering the code; remove the
source of the binding after the
door is open
• Perform Walk Back Procedure
(#5)
• Unplug the wire connector
from the back of the keypad,
leave it unplugged for at least
30 seconds, then plug it back
into the receptacle on the
back of the keypad. The pro-
cessor should reset properly.
• See Battery Check and
Replacement Procedure (#6)

Test Procedures
1. Lockout Mode Test Procedure
The S&G electronic locks have a
wrong code lockout feature
that prevents the lock from operating
wrong code lockout feature that prevents the lock from operating wrong code lockout feature
for five minutes after four consecutive incorrect code entries. This to prevent tampering. During
this period, the lock will beep and the light will flash each time a key is pressed, but the lock will
emit an error tone whenever the # key is pressed. To determine whether or not the lock is in lock-
out, perform the following steps:
Enter a valid code for the lock. Note the sound of the beep emitted as each button is pressed.
After the six code digits are entered, press the # button. If the beep following this press is the
same as those following each code digit press, the lock is not in lockout mode. If, however, the
beep is noticeably longer in duration, the lockout mode is active
2. Lockout Reset Procedure:
Make sure the batteries are good and installed correctly in the keypad. Make sure the lock cable
is properly inserted into the keypad receptacle. Don’t press any buttons for at least five minutes,
then enter a code, followed by the # sign. If the code is valid, the lock should open.
3. Master Code Check Procedure:
When the lock is not in lockout mode (see Procedure 1), the correct Master Code can be verified
by attempting to enter the programming mode. Enter 74
*
followed by the Master Code and
#
.
The lock will either:
A) Emit five short beeps, indicating that the code entered is the correct Master Code.
B) Emit a long, continuous tone (sometimes refereed to as the “raspberry” sound), indicat-
ing that the entered code is not the correct Master Code. Note: The Supervisor Code of a
model 6123 lock will allow you to enter the programming mode, but its use is restricted.
It will not permit changing of the Master Code, Time Delay, Time Delay Override Code, or
Opening Window value.
4. Walk Back Procedure:
This procedure is used to retract the bolt when there is too much side pressure on the lock bolt
or when other factors may prevent full bolt retraction. It involves repetitive retractions of the bolt
without allowing it to extend again. The first step is to make sure the safe bolt work is not binding
on the lock bolt. This is accomplished by insuring that the handle is in the fully locked position. If
there is any travel in the handle, place the handle in the middle of the travel and enter a valid code
into the lock. This action alone may be enough to allow the lock to open. The second step is to
replace the battery or batteries with a fresh set of nine-volt alkaline batteries (“Extra Heavy Duty”
batteries are not alkaline and will not work). S&G recommends Duracell
®
brand batteries. Fresh
batteries will often supply the extra power necessary to open a lock which is experiencing bolt side
pressure. If neither one of the above procedures works, perform the following steps:
A) Remove the keypad from the door, but keep it plugged in to the lock (2-battery keypad only).
B) Enter a valid code, making sure the safe handle is in the fully locked position.
C) After you hear the motor finish its initial run (but before it extends the bolt again), unplug
the wire connector from the underside of the keypad, or remove the battery compartment
if you are using a 1-battery keypad.

4. Walk Back Procedure (cont.):
D) See if the safe handle can be turned to the unlocked position. If not, move the handle back
to the fully lock position and wait ten seconds before proceeding.
E) Plug the wire connector back into the receptacle on the underside of the keypad or replace
the battery compartment, and repeat the process starting at Step B.
If the safe does not open after ten tries, refer to the next step in the chart. For spring bolt locks
(used on inner compartments and lightweight safes without boltwork), pushing in on the door
when entering the code and
#
key may be sufficient to allow the door to open.
5. Wire Check and Repair Procedure:
The 6120 and 6123 locks require four wires from the connector on the underside of the keypad
to the motor lock for normal operation. One of the wires provides the signal back from the lock to
the LED and sounder. The lock will operate with this wire broken, but it will not beep and the LED
will not flash. If any other wire is broken, the lock will not operate until it is repaired. If a break can
be felt or seen, or if a tear in the insulation is observed, the wire should be spliced and/or insu-
lated before proceeding. S&G recommends 24-gage stranded copper wire for these repairs. After
the container is successfully opened, the lock should be replaced.
6. Battery Check Procedure: (voltmeter that can measure 9 v.d.c is required)
Make sure the batteries being used with the lock are marked as alkaline. “Extra Heavy Duty” bat-
teries are not alkaline. Use a voltmeter to check the voltage level of each battery. Each one should
indicate at least 7.75 volts. If either battery is below this voltage, replace it with a fresh battery.
Fresh batteries will indicate voltage levels of 9.2 volts or greater.
7. Stop Pin Check and Opening Procedure:
Check:
The stop pin is the pin which holds the lock bolt in the lock. On a few early models it
could dislodge and prevent the drive mechanism from engaging. The motor can be
heard running, but the lock bolt does not retract. To verify this problem, make sure the
safe boltwork is not binding the lock bolt (see the information in Step 4). Enter a valid
code and listen to the sound the motor makes. If it makes no sound at all, the prob-
lem is not a dislodged stop pin. If the motor seems to run normally, wait until it goes
through its retraction and extension cycle (about 6 seconds). Then enter a valid code
while pulling the safe handle toward the unlocked position. If the motor sounds the
same as it did during the previous cycle (free running), a dislodged stop pin is the most
likely problem.
Opening:
If the safe can be moved, the most successful method is to orient the safe so the lock
is in a vertical-up position (with the lock bolt pointing up). Gravity may help the drive
mechanism engage long enough to unlock the safe. The lock may need to be operated
two or three times with the safe in this position. The handle should be tried after each
attempt. If this technique is unsuccessful, drilling is the remaining option. Contact the
safe manufacturer for recommendations.

8. Keypad Connector Check:
If the lock works intermittently, check for loose wires at the keypad connector (underside of the
2-battery keypad). It is a four-wire connection. Inspect each wire while pushing it and attempting
to gently rotate the wire where it enters the connector. If any motion is noted, try pushing in on
the wire to attempt to tighten it. Operate the lock with a valid code. If the looseness is still pres-
ent, S&G recommends replacing the lock.
9. Model Check Procedure:
There is a simple test to verify if your lock is a model 6120 or a 6123.
Press
*
8 . A model
6123 will emit 1 single beep followed by 3 beeps, followed by another series of beeps
. A model
6120 will
remain silent or emit 1 or
2 short beeps, depending on when it was manufactured.
10. Low Battery Warning Check Procedure:
Your lock is equipped with a low battery warning feature that changes the pitch of the sounder
when the batteries need to be replaced. It also incorporates a low battery tester and warning
demonstrator that simulates the low battery warning signal for one lock cycle. To operate the
demonstrator, press and hold the
*
key until three beeps are heard. Now enter a valid code
while listening to the sounder. If the sounder has changed pitch, the batteries are okay (although
it is always a good idea to check them with a voltmeter). If the sounder does not change pitch,
the lock was already in low battery mode when the demonstrator was engaged, and the batteries
should be changed before any further troubleshooting is attempted.
11. Safe Relock Device Engaged Check Procedure
It is possible for the safe’s relock device(s) to activate during shipment. If the safe has recently
been serviced or handled roughly during shipment, the relock device could be engaged. Use the
following procedure to verify this.
A) With the lock in the locked condition, note the amount of motion in the safe handle.
B) Locate the safe handle in the middle of its travel range, and operate the lock with a valid
code
C) As soon as the lock bolt retracts, again note the range of motion in the safe handle.
If the handle moves farther when the lock bolt is retracted, but the safe does not open, a relock
device is probably the cause. The service of a trained and experienced safe technician should be
employed. Contact the safe manufacturer for recommendations.
The Safe & Vault Technicians Association, based in Dallas, Texas, can refer you to a safe
technician in your area. The association’s number is [phone].