Scell-it E-500RP User manual

Ø3.2mm - Ø5.0mm
ALUMINIUM - STEEL - STAINLESS STEEL
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PNEUMATIC BLIND
RIVETS SETTING TOOL
E-500RP
OPERATION MANUAL
ESSENTIAL RANGE

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TOOL CAPACITY
blind rivets 3.0/3.2mm – 4.0mm – 4.8/5.0mm standard
TOOL SPECIFICATIONS
Air supply pressure: 0.5Mpa ~ 0.7Mpa
Output traction power: 10,300 N ~ 14,420 N
Stroke: 19 mm
Net weight: 1.42 kgs
GENERAL SAFETY INSTRUCTIONS AND PRINCIPLES
•This tool should be used exclusively
to apply blind rivet prescribed as
TOOL CAPACITY. It can’t be used
for other purposes, such as hammer,
etc…
•This tool must be used with treated
compressed air supply in a pressure
range 0.5MPa-0.7MPa.
•The tool must be, during any
kind of maintenance or repair,
DISCONNECTED from the source of
compressed air..
• DO NOT use the tool when you are
tired or under the influence of drugs,
alcohol or medication. One moment
of inattention when working with the
tool can result in serious injuries.
• DO NOT use the tool in the
environment described as below:
- fuel and combustion air.
- temperature rapidly rising.
- humidity, rain, water, storm and
thundering.
The tool is not designed for explosive
environment.
•When the tool is suspended by the
operation hook during use, be sure
the tool will not fall.
•When using the tool, always
carry safety shoes, protective
goggles, protective gloves, safety
helmet, ear protectors and other
necessary protections. It is highly
recommended for safety reason.
•Remove the setting tools or
wrenches before switching on the
pneumatic tool. A wrench connected
to a rotating part of the tool can
result in injuries.
•Do not allow persons who have not
read these instructions or who are
not familiar with the tool to use it.
•Keep children and other persons
away when you are working with
the tool. If distracted, you may lose
control over the tool.
•Have your tool repaired only by
qualified specialist personnel and
only with original spare parts. If in
doubt, always return the tool to the
distributor.
•Any alterations of the tool, its
accessories or spare parts remain in
sole responsability of the customer.
•The tool must be kept in top
condition and regularly tested for
damage and proper operation. Check
that moving parts function correctly
and do not jam and that parts are
not broken or damaged in such a
way that the function of the tool
is impaired. Have damaged parts
repaired before using the tool.
•Never aim with the tool at another
person.
•Oxygen or other flammable gasses
from pressure cylinders must not
serve as a driving agent.
•Avoid unnecessary contact with the
hydraulic fluid to prevent possible
allergy reaction of the skin.
•After the service life, discard the tool
according to the applicable disposal.
•The pressure regulator has to be
equipped with a filter to avoid
impurities and water.
READ THIS MANUAL CAREFULLY BEFORE USING THE TOOL !
It is IMPORTANT to follow the safety instructions for adequate
protection against injuries.
ENGLISH

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Please refer to the TOOL EXPLOSIVE ILLUSTRATION and the PARTS LIST in this manual in order
to have a good understanding of the tool parts described. The descriptions of the tool parts
appear in this manual are in italics with the parts position numbers corresponding to the tool
explosive illustration.
1) This pneumatic powered tool should be worked with compressed air supply. It is recommended to use the air
hose with diameter bigger than 8 mm;
2) To check the compressed air pressure within the specified range between 0.5Mpa and 0.7Mpa, and to connect
the air hose adaptor onto the tool air adaptor (#53). The air adaptor has its different versions in different
countries and areas, normally the tools are equipped with the correct version as default, in case the air adaptor
does not apply in your air supply hose adaptor, contact the tool distributor(s);
3) To change and use correct nosepiece (#1) according to the size of the rivet to be set. This tool is equipped
with nosepieces 3.0/3.2mm, 4.0mm and 4.8/5.0mm (on the tool) in the tool kit. Follow the steps below to
change the nosepiece (#1):
GETTING START TO WORK
a) To remove the air supply hose from air adaptor (#53).
b) To use the wrench (in accessories pack) to remove the
nosepiece (#1) from the tool.
c) To select the correct nosepiece in accessories pack and
screw on to the tool, using the wrench to fix it firmly
on the tool.
TOOL OPERATION FOR SETTING BLIND RIVETS
1) After start-up preparations, to put the rivet into the nosepiece with the rivet mandrel, and holding the tool to
insert the rivet into the pre-drilled hole of the work pieces where the work pieces needs to be fastened;
2) To pull the tool trigger (#49) to set the blind rivet in its position on work piece;
3) After setting the rivet, the rest mandrel of the rivets will be sucked into the mandrel collector (#25)
automatically. Be sure to empty the mandrel collector (#25) in time otherwise the tool can not release the
mandrel properly.
4) The air power of sucking the rest mandrel can be adjusted bigger or smaller, by the knob on back of the tool
visible when the mandrel collector removed:
5) On the air adaptor hose (#54)
equipped for this tool, there is
a sliding switch for pause the air
supply. To switch off for saving air.
4) To install the mandrel collector (#25, in accessories pack) on the back of the tool:

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TOOL MAINTENANCE
5) To test the tool stroke. If the stroke still not enough as it should be, it means there could be some air in the oil
cylinder (#13) when you refilling the oil to the tool. Then the extra air needs to be released from the tool.
To connect the tool with air supply, to pull the tool trigger (#49) 6 or 7 times, then loosen the screw (#11), let
the extra air leaking out, then screw on the screw (#11) tight again.
1) To remove the screw (#11) by hexagon wrench.
3) To screw the oil inject adaptor (on oil injector set
in the accessories pack) into the hole where
screw (#11) removed.
4) To use the oil injector (in the accessories pack)
to inject the oil slowly until not able to refill
(approx. 15ml ), to remove the injector and its
adaptor, then clean the oil on the tool and tightly
screw on the screw (#11) back to the tool.
2) To connect the air supply and to cover some
cloth over the hole where the screw (#11)
removed, then to pull the trigger (#49) and the
oil will be leaked out from the tool.
If there is no lubricating device connected in the air distribution, daily and before starting work, for better
performance of the tool, add a few drops of hydraulic oil on the inlet of the air adaptor (#53) of the tool in order to
reduce the frictions of the tool parts since the oil will be blown inside the tool when tool operates.
After certain period of use, the tool stroke might be reduced, it shows the hydraulic oil of the pneumatic tool is
necessary to be refilled or changed:

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After long time use of the tool, it could be possible that the metal chips from rivets setting remains in the nose
assembly of the tool and the tool efficiency will be influenced, therefore it is recommended to have the nose
assembly parts cleaned or the parts changed periodically.
1) To use the wrench (in accessories pack) and a spanner prepared by tool user:
2) To disassemble nosepiece (#1)
on the tool by wrench. 4) To disassemble clamping sleeve (#3).
3) To disassemble front sleeve
(#2).
5) To take out the 3-jaw set (#4) from the clamping sleeve (#3), and take out the assembly pusher (#5) and the
pusher spring (#6) from the tool, and mandrel tube (#20), and clean them all. Meanwhile to check the parts,
if any worn or damaged, to change the new parts.
6) To re-assemble the cleaned parts or new parts
back to the tool. To put the pusher spring (#6)
onto the assembly pusher (#5), and insert it
back to the tool where assembly oil cylinder
(#13) located.
Wrench hole 1 for assembly rear adjustor (#22);
Wrench hole 2 for clamping sleeve (#3);
Wrench hole 3 for nosepieces (#1);
Wrench hole 4 for front sleeve (#2);
7) To put 3-jaw set (#4) into the clamping sleeve
(#3), be sure the 3 jaws are seated in it correctly in
the position.

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8) To put the clamping sleeve (#3) with 3-jaw set
(#4) inside it onto the assembly pusher (#5) in
their position, to be sure it is assembled firmly.
9) To assemble the front sleeve (#2) and
nosepiece (#1) back to the tool.
TROUBLES SHOOTING
TROUBLES POSSIBLE CAUSES SOLUTIONS
Rivet mandrel does not break
•3-jaw set worn off or
damaged
•Hydraulic oil in tool not
sufficient
•Air supply with low pressure
•Change 3-jaw set
•Refill hydraulic oil
•Increase air supply pressure
within the specification range
Jaws slippery on rivet mandrel
•3-jaw set worn off
•Metal chips between jaws
•Pusher spring fatigued
•Change 3-jaw set
•Clean the jaws
•Change pusher spring
Rivet mandrel can not be put
into nosepiece
•Nosepiece size chosen not
correct
•Jaws get stuck by rest mand-
rel not released
•Change correct size of
nosepiece
•Take out the remained rest
mandrel by disassembling
front sleeve and clamping
sleeve
Rest mandrel can not be
sucked into mandrel collector
properly
•Mandrel release sucking
power not sufficient
•Air supply with low pressure
•Increase the mandrel sucking
power, ref. TOOL OPERATION
section 4
•Increase air supply pressure
within the specification range.

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TOOL EXPLOSIVE ILLUSTRATION

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WARRANTY CONDITIONS
During the warranty period, the customer must not perform any alterations other than those permitted by the
manufacturer (maintenance). The repairs must be done by an authorized service center.
To admit warranty repair, the customer must return the defective tool to the service center of the manufacturer
with the proof of purchase. Warranty is valid only if the tool is in its warranty period (12 months from the date of
purchase confirmed by the proof of purchase) and if the conditions of use have been respected.
Warranty is not valid if worn spare parts have to be replaced (further to a normal use of the tool).
The manufacturer :
Declares hereby that the following product :
Manual pneumatic hydraulic blind rivet setting tool type E-500RP
Complies with the following relevant conditions :
EC Machinery Directive 2006/42/EC Annex I
If the machine is modified without our knowledge and consent, this EC Declaration of
conformity will be voided
Most important applied harmonized standards :
EN ISO12100:2010 + EN ISO11148-1:2011
Name of documentation officer : Nadia FAYTRE
Address of documentation officer : see address of manufacturer
Lesquin, 30/07/2019
___________________________________________________________________
Franck DEBRUYNE
(Directeur général)
SCELL-IT
28 RUE PAUL DUBRULE
59810 LESQUIN
FRANCE
Tél.: [phone]
EC CERTIFICATE OF CONFORMITY – EC DIRECTIVE
2006/42/EC ANNEX II 1A

28 rue Paul Dubrule - 59810 Lesquin - FRANCE