Sealey ADT7 User manual

INSTRUCTION MANUAL FOR:
ADJUSTABLE GEARBOX SUPPORT 500kg CAPACITY
SUITABLE FOR MODELS 300ETJ AND 500ETJ.
MODEL No: ADT7
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS 2. INTRODUCTION & SPECIFICATION
Fully adjustable saddle with forward, backward and side to
side tilt. Suitable for use with Model Nos: 300ETJ and
500ETJ.
Model No:.............................................................................. ADT7
Capacity: ...............................................................................500kg
Compatibility:........................................................300ETJ, 500ETJ
 WARNING! Ensure all preliminary checks are carefully
carried out before using gearbox support and
transmission jack.
 WARNING! Follow all of the safety instructions issued with
the transmission jack.
 Before use ensure the transmission weight and size do not
exceed the capacity of the gearbox support or the transmission
jack.
The gearbox support is heavy, care should be taken when
placing onto the transmission jack.
 WARNING! Ensure load is placed level and centrally on
gearbox support and is fixed in place before attempting
to lift, lower, or transport load. Always use load restraint
chains and attachments to stabilise and secure the load to
the gearbox support.
Ensure that the sliding bracket and chain mount bracket nuts and
bolts are fully tightened when the gearbox support is loaded.
 DO NOT use the gearbox support without restraint chains.
 DO NOT replace the chains with an inferior form of restraint.
DO NOT allow untrained persons to use the gearbox support.
 Care should be taken when using the gearbox support and
vertical transmission jack in conjunction with a vehicle lift to
ensure that the vehicle is not lowered whilst the jack is in
position.
 DO NOT move the transmission jack, with or without a load, with
the gearbox support in the raised position.
 DO NOT use the gearbox support for any purpose other than for
vehicle transmissions.
 Before storing ensure gearbox support is clean and free of
grease and oil.
Store in a safe, dry childproof location.
Important: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE
THIS GEARBOX SUPPORT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
3. CONTENTS & ASSEMBLY
 WARNING! Failure to assemble the gearbox support
correctly may result in serious damage and/or personal
injury. Unpack the product and check contents against the
contents list. Should there be any damaged or missing parts
contact your supplier immediately.
3.2 Assembly (refer to fig.1)
3.2.1 Position the support plate (2) on a flat surface with the bracket
facing upwards. Place the main support (1) over the support
plate (2) so that the bracket fits into the slot on the main
support (1).
3.2.2 Align the adjuster screw (3) so that it passes through the
bracket on the main support (1) and screws into the bracket
on the support plate (2). Continue to screw the adjuster screw
(3) all the way through the support plate bracket until it
completely protrudes from the other side. Fit a flat washer (10)
over the end of the adjuster screw (3) and continue to turn the
adjuster screw (3) until the flat washer (10) makes contact
with the inside face of the opposite bracket and the end of the
adjuster screw (3) is protruding through. Place a flat washer
(10) over the protruding end of the adjuster screw (3) at the
outside face of the bracket and fit the split pin (14) through the
hole in the end of the adjuster screw (3).
3.2.3 Align the holes in the pivot brackets on the main support (1) so
that the pivot pin (4) can be inserted. Secure the pivot pin (4)
with the circlips (13).
3.2.4 Attach the chain anchors (7) and the chain hooks (8) to the
chain mounting brackets (6) using M10 nuts (12) and spring
washers (11). It is not necessary to fully tighten the nuts until
loading the gearbox support.
Original Language Version ADT7 Issue: 1 - 16/08/11
Item Description Qty Item Description Qty
1Main Support 01 9M10 x 30mm Bolt 06
2Support Plate 01 10 Flat Washer 06
3Adjuster Screw 02 11 Spring Washer 10
4Pivot Pin 01 12 M10 Nut 10
5Sliding Bracket 02 13 Circlip 02
6Chain Mount Bracket 04 14 Split Pin 01
7Chain Anchor 02 15 Chain 02
8Chain Hook 02 16 Retaining Bolt 01
3.1 Contents List (refer to g.1)
fig.1

3.2.5 Attach the chain mounting brackets (6) to the sliding brackets
(5) using four M10 x 30mm bolts (9). Use flat washers (10),
spring washers (11) on the nut (12) side only. It is not
necessary to fully tighten the nuts until loading the gearbox
support. Ensure that each sliding bracket (5) has one chain
anchor (7) and one chain hook (8) fitted. The chain anchor (7)
and the chain hook (8) should be facing to the outer edges of
the sliding brackets (5).
3.2.6 Place the assembled main support (1) and support plate (2) on
to a suitable transmission jack. Attach each assembled sliding
bracket (5) to the slots in the support plate (2) using a M10 x
30mm bolt (9), flat washer (10), spring washer (11) and M10
nut (12). It is not necessary to fully tighten the nuts until
loading the gearbox support.
3.2.7 Attach one end of each chain (15) to the shackles on each of
the chain anchors (7).
3.2.8 The gearbox support is now ready for use.
WARNING! DO NOT use gearbox support if any suspect part
is found, or if it is believed to have been subjected to
abnormal load or shock. Immediately remove from service
and contact your authorised service agent.
WARNING! Always read, understand and implement the
safety and operating instructions supplied with the gearbox
support and those supplied with the transmission jack it is to be
used with. (Note: Transmission jack not supplied).
4.1 With transmission jack fully down remove existing saddle and fit
the ADT7. Tighten retaining bolt (16).
4.2 Removing Gearbox. Loosen all gearbox fixing bolts leaving
them finger tight.
4.2.1 Raise the gearbox support close to the gearbox and adjust the
angle of the support plate (2) using the adjusting screws (3).
4.2.2 Position the sliding brackets (5) and the chain mount brackets
(6) to best support and locate the transmission, ensuring that
all nuts and bolts are tightened.
4.2.3 Feed the chains (15) over the top of the gearbox and attach to
the chain hooks (8) leaving as little slack in the chains as
possible. Fully tighten the chains (15) using the adjusters on
the chain hooks (8).
4.2.4 Remove all gearbox fixings. Disconnect drive shaft. Ensure
that the gearbox is stable on the support. Detach gearbox and
lower away from underside of vehicle.
4.3 Refitting Gearbox. Secure the repaired/new gearbox to the
support plate (2) using the chains (15). Ensure that the sliding
brackets (5) and the chain mount brackets (6) are in a position
to best support the transmission and all the nuts are fully
tightened.
4.3.1 Raise the gearbox into the required position underneath the
vehicle and make fine adjustments to the positioning using the
adjuster screws (3).
4.3.2. When the gearbox is in position and properly aligned with its
fixing holes, insert all bolts finger tight before progressively
tightening them to the correct specified torque settings. (See
vehicle service manual).
4.3.3 Remove chains (15) from gearbox and lower support away
from underside of vehicle.
4. OPERATING INSTRUCTIONS
notE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version ADT7 Issue: 1 - 16/08/11
fig.2
5. MAINTENANCE
5.1 Periodically lubricate the gearbox support pivot points and the
adjuster screws (3).