Sealey BTR4.V2 User manual

Robust trolley carries portable MIG welder and gas bottle, making
relocation of welding equipment quick and easy. Fitted with two fixed
wheels and two castors for excellent manoeuvrability and supplied
with bottle retaining chains and cable stowage hooks.
Upper tray for MIG welder and two lower trays for associated items.
Suitable for portable MIG welders up to 300mm wide and 480mm
long.
Suitable for Sealey Welders: PMG110 and S0771. Also PM140XT,
PM150XT, PMG135XT, PMG155XT with wheels and axle removed.
 DO NOT put more than one bottle on the trolley.
 Always seat the bottle in the upright position.
 Always secure the bottle tightly to the trolley with the chains
provided.
 Only use the trolley on firm, level, unobstructed surfaces which
are capable of supporting the trolley and its load.
 DO NOT use the trolley on sloping surfaces.
 DO NOT allow others to ride on the trolley.
 DO NOT attempt to move the trolley by pulling on the earth or
torch cable.
 DO NOT attach the welder’s earth clamp to the metal frame of
the trolley as this may result in accidental arcing from the torch.
 Replace or repair damaged parts. Use only recommended
parts. Unauthorised parts may be dangerous and will invalidate the
warranty.
 Store gas cylinders in a vertical position only and ensure the
storage area is correctly secured.
 DO NOT store gas cylinders in areas where temperature
exceeds 50°C. DO NOT use direct heat on a cylinder. Always
keep gas cylinders cool.
 DO NOT attempt to repair or modify any part of a gas cylinder
or valve, and DO NOT puncture or damage a cylinder.
 DO NOT obscure or remove any official labels from a cylinder.
Always check the gas identity before use.
 Avoid getting gas cylinders oily or greasy.
 DO NOT try to lift or handle cylinder by its cap, guard or valve.
Always keep caps and guards in place and close valve when
not in use.
Gas cylinders are heavy, use mechanical lifting equipment.
 Warning! Failure to comply with these instructions may result in loss
of load, damage to trolley or other property and/or personal injury.
No. Description Qty.
1Top Tray 1
2 Hook 2
3Middle Tray 1
4Left support 1
5Bottom Tray 1
6Front Castor Wheel 2
7 Hex-nut 34
8Right Support 1
9 Hex-bolt 34
10 Split Pin 2
11 Flat Washer 4
12 Rear Wheel 2
13 Axle Support 2
14 Axle 1
15 Back Panel 1
16 Chain 2
3.1 Using the diagram below as a guide; loosely assemble the
trolley.
3.2 Slide the axle supports (13) through the slots in the base (5)
so the axle may be inserted into the supports.
3.3 When the wheels (12 and 6), back panel (15), shelves (1, 3
and 5), upright supports (4 and 8) and the hooks (2) are in
 place,tightenallxings.
NOTE! When attaching the back panel (15) ensure the slots for the
chains are facing downwards.
UNIVERSAL TROLLEY FOR PORTABLE MIG
WELDERS
MODEL NO: BTR4.V2
1. SAFETY
2. INTRODUCTION
3. ASSEMBLY
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions and maintained properly, give you years of trouble free performance.
Refer to instruction
manual
BTR4.V2 Issue:3(HF)- 22/03/18
© Jack Sealey Limited Original Language Version

4.1 LOADING A GAS BOTTLE
4.1.1 The trolley can be loaded with a suitable gas bottle up to a
size of 93cm in height. Taller bottles should not be loaded onto
the trolley as it may become unstable in transit. The maximum
weight of bottle should not exceed 50kg. The trolley is
designed to accommodate one bottle only.
4.1.2 Position the trolley as near as possible to the welding
bottle. The maximum size bottle will require two people to
load it. When the bottle is in place it should be held steady
by one person whilst the other secures the chains around the
bottle. The chains must be as tight as possible to ensure
stability of the trolley. Make sure that the ends of the chains
are fully engaged in the slots in the back of the vertical
back panel.
4.2 LOADING A WELDER
4.2.1 The trolley is primarily intended for MIG welders that use gas
but could equally accommodate an arc welder as long as it
does not exceed the maximum footprint dimensions of
300mm wide and 480mm long.
4.2.2 Place the welder onto the top shelf and ensure that it
is retained by the lipped sides. Any tall feet or wheels on the
welder that prevent it sitting down properly into the tray
should be removed.
4.3 MOVING A FULLY LOADED TROLLEY
4.3.1 For transit purposes the welding cables can either be coiled
and placed in the lower trays or hung on the cable brackets
on either side of the support rails.
4.3.2 Before moving the trolley ensure that the bottle retaining
chains are tightly fastened and that there are no dangling
cables that could become caught in the wheels.
4.3.3 Move the trolley by taking hold of the down turned lip
at the front of the top shelf. Do not try to move the trolley by
pushing or pulling on the welder or gas bottle.
4.3.4 The trolley should only be moved over smooth and level
surfaces.
4.4 WELDING WITH THE TROLLEY
4.4.1 At the welding site ensure that the trolley is conveniently
placed within reach of both the power socket and the item to
be welded without any cables being over-streched.
4.4.2 Do not switch the welder on whilst the cables are still stowed
on the trolley.
4.4.3 Warning! Never attach the welder’s earth clamp directly to
the trolley frame as this will damage the paint finish and could
result in accidental arcing from the torch.
4.4.4 Do not attempt to move the trolley by pulling on the earth or
torch cable.
BTR4.V2
8. USING THE TROLLEY
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
BTR4.V2 Issue:3(HF)- 22/03/18
© Jack Sealey Limited Original Language Version