Sealey Quality Machinery HPT750.V2 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
3. SPECIFICATION
2. INTRODUCTION
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
 WARNING! Ensure all Health and Safety, local authority, and general workshop practice regulations and recommendations are
strictly adhered to when lifting or moving heavy loads. The lifting or movement of heavy loads may be dangerous if not undertaken
correctly.
Familiarise yourself with the application and limitations, as well as the specific potential hazards peculiar to the truck.
Maintain the truck in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Use a qualified person to lubricate and maintain the truck. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil
only.
Keep the truck clean for best and safest performance. DO NOT use on Tarmacadam when fully laden as the wheels may sink in.
Locate truck in an adequate working area for its function, keep area clean and tidy and free from unrelated materials.
 WARNING! Use truck on flat, level, solid ground, preferably concrete. Ensure the floor over which the truck will be transported is
swept clean and that there are no obstacles in the way.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
Keep children and non essential persons away from the loading/unloading and transporting area.
Keep hands and body clear of the edge and underside of the platform when operating the truck.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 WARNING! Ensure load is placed level and centrally on truck platform and if necessary strap load in place before attempting to lift,
lower, or transport. When raised, check that the platform/load will not foul on the handle and/or your hand when lowering the load.
 WARNING! Use the truck with diligence. DO NOT allow truck to knock into anything. Even when unladen, the truck is heavy and if
misused could cause serious damage and/or personal injury. Continually monitor transportation, lifting and lowering operations.
Take care to ensure you can view the way ahead when moving the truck. Take special care when approaching blind corners.
 Before lifting check that there are no overhead obstructions.
 Engage the wheel locks before attempting to raise or lower the platform.
 DANGER! If a heavy load tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE DISTANCE. DO NOT
TRY TO HOLD OR STEADY a heavy load. Failure to follow this instruction may cause serious personal injury.
Ensure the truck is fully lowered before attempting to transport a load.
Before lowering the platform, ensure there are no obstructions underneath the platform and that all persons are standing clear of
the truck.
The lowering speed is a fixed rate regardless of the load weight. Stop lowering by releasing the valve control lever on the handle.
 WARNING! DO NOT exceed the rated capacity of the truck.
DO NOT use the truck if a part is missing or damaged.
DO NOT load the truck so that it is top heavy. Ensure loads are evenly placed on the truck platform.
DO NOT ride on the truck or allow any person to be transported on the truck.
DO NOT use the truck for any purpose other than lifting, lowering and transporting loads.
DO NOT allow truck to free wheel in transit. Always propel and control the truck by using the handle.
DO NOT use the truck on sloping surfaces.
DO NOT operate the truck when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT allow children to operate the truck.
DO NOT adjust or tamper with the hydraulic safety valve.
 DO NOT place any part of your body within or under the truck platform when raised.
 When not in use, fully lower the platform and store in a safe, dry, childproof area.
 WARNING! The warnings, cautions and instructions referred to in this manual cannot cover all possible conditions and
situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this
product, but must be applied by the operator.
Model .....................HPT750.V2
Capacity. . . . . . . . . . . . . . . . . . . . . . . . 750kg
Min Platform Height..............280mm
Max Platform Height . . . . . . . . . . . . . 750mm
Platform Length ................820mm
Platform Width: . . . . . . . . . . . . . . . . . 520mm
Wheel Diameter . . . . . . . . . . . . . . . . 147mm
INSTRUCTIONS FOR:
hydraulic platform truck
MODEL No: HPT750.V2
Heavy-duty construction featuring two fixed wheels and two braked castors. One-piece hydraulic unit controlled by large, rear
mounted, foot pedal. Safety release mechanism positioned on handlebar for smooth, controlled descent. Suitable for numerous
garage, industrial and warehouse handling applications.
Original Language Version HPT750.V2 Issue: 2 - 15/10/09

6. MAINTENANCE
5.1. Before first use.
5.1.1. Before using the truck for the first time purge any air from the hydraulic circuit by pumping the foot pedal (27) 10 to 15 times
whilst holding the release lever (22) in.
5.1.2. To test the truck, release the lever which will close the hydraulic valve. Pump the foot pedal (27) and raise the truck platform to
its highest position and then pull the release lever (22) to lower the platform, (the platform may be slow to descend
immediately from its highest point).
5.2. Using the truck.
 WARNING! Ensure you read, understand and follow the safety instructions. Ensure all Health and Safety, local authority, and
general workshop practice regulations and recommendations are strictly adhered to when lifting or moving heavy loads.
The lifting or movement of heavy loads may be dangerous if not undertaken correctly.
 WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and
situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this
product, but must be applied by the operator.
5.2.1. Move the truck to the required loading area and lock the truck wheels by operating the foot pedal brake.
5.2.2. Raise the platform by pumping the foot pedal (27) to the loading height and engage safety bars (7).
5.2.3. Load the truck ensuring that the load is evenly distributed on the platform.
5.2.4. Remove safety bars (7) and use release lever (22) to lower the truck platform to the lowest position before unlocking the
wheels and transporting the load to the required destination.
 WARNING! Ensure the load will not foul on anything, and is clear of your hands and the handle when lowering.
5.2.5. To unload, lock the wheels and if required raise platform and engage the safety bars, then unload the truck.
Note: With or without a load, always transport the truck with platform in its lowest position. When not in use, store the truck with
the platform in the lowest position.
5. USING THE TRUCK
6.1. When the truck is not in use, the platform must be in the lowest position to minimise ram and piston corrosion.
6.2. Keep the truck clean and wipe off any oil or grease. Lubricate all moving parts with acid free oil.
DO NOT use truck if believed to have been subjected to abnormal load or shock load. Inspect and if necessary take
appropriate action.
6.3. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair of the truck hydraulic system.
The oil cylinder is a sealed unit and must not be accessed. For service contact your authorised dealer.
WARNING! Only a good quality hydraulic oil, such as SEALEY HYDRAULIC JACK OIL must be used, DO NOT use
brake fluid.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE TRUCK.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN TRUCK TO US. Please telephone [phone] to obtain address and ‘phone number of your local agent.
If truck is under guarantee please contact your dealer.
De-commissioning the truck: Should the truck become completely unserviceable and require disposal, draw off the oil into an
approved container and dispose of the truck and the oil according to local regulations.
4. CONTENTS/ASSEMBLY
Contents:
Lift Table•
Lifting Pedal•
Handle assembly•
Wheels•
Bolts, Washers, R-pins•
 WARNING! A minimum of two people will be required to lift the truck out of its packaging.
4.1. Fitting the handle.
The truck is almost completely assembled when you unpack it. To complete assembly refer to the diagram on page 3.
4.2. Fit the lifting pedal (27) into the lifting pedal assembly (30) using bolt (29).
4.3. Fit the handle(21) to the base assembly (17) using bolt (20).
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version HPT750.V2 Issue: 2 - 15/10/09