Sealey 3015CXHV User manual

TROLLEY JACK 3TONNE & AXLE STANDS
(PAIR) 3TONNE PER STAND - HI-VIS
MODEL NO: 3015CXHV
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. JACK
9Ensure the jack is in sound condition and good working order. Take action for immediate repair or
replacement of damaged parts. Use genuine parts only. The use of unapproved parts may be dangerous
and will invalidate the warranty.
9Locate the jack in a suitable, well lit working area.
9Keep working area clean and tidy and free from unrelated materials.
9Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
9Place chocks under wheels of vehicle (but ensure wheels of jack can move freely).
9Ensure the vehicle’s handbrake is engaged, the engine is switched off and transmission is in gear
(or “PARK” if automatic).
9Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow
for vehicle tilting.
9Ensure there are no passengers in the vehicle.
9Ensure all non-essential persons keep a safe distance whilst the jack is in use.
9Only place jack under vehicle manufacturer’s recommended lifting points (see vehicle handbook).
9Check the lifting point is stable and centred on the jack saddle.
9Ensure the jack wheels are free to move and that there are no obstructions.
9Use correctly rated axle stands under the vehicle before proceeding with any task.
9Ensure there are no persons or obstructions beneath the vehicle before lowering.
9Use a qualified person to maintain or repair the jack hydraulic system.
9When not in use, store jack, fully lowered, in a safe, dry, childproof area.
IMPORTANT! During the jacking operation, ensure that the vehicle-to-jack saddle contact point is
always visible.
▲DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
8DO NOT operate the jack if damaged.
8DO NOT allow untrained persons to operate the jack.
8DO NOT exceed the rated capacity (3 tonne) of the jack.
8DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.
8DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
8DO NOT work under the vehicle until suitably rated axle stands have been correctly positioned.
8DO NOT use the jack for purposes other than which it is intended.
8DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only.
8DO NOT adjust the safety overload valve.
1.2. AXLE STANDS
WARNING!
8DO NOT OVERLOAD AXLE STANDS BEYOND RATED CAPACITY. OVERLOADING CAN CAUSE DAMAGE TO, OR FAILURE OF,
THE AXLE STANDS. POSITION LOAD ON CENTRE OF CRUTCH/SADDLE ONLY. ALWAYS USE STANDS IN PAIRS ON HARD
LEVEL SURFACE CAPABLE OF SUSTAINING THE LOAD. USE OF STANDS ON OTHER THAN HARD LEVEL SURFACES CAN
RESULT IN LOAD INSTABILITY AND POSSIBLE LOSS OF LOAD. DO NOT USE ON TARMACADAM. FAILURE TO FOLLOW
THESE INSTRUCTIONS MAY RESULT IN DAMAGE TO AXLE STANDS, LOSS OF LOAD RESULTING IN PROPERTY DAMAGE,
SERIOUS PERSONAL INJURY OR LOSS OF LIFE.
8DANGER! GREAT CARE MUST BE TAKEN TO ENSURE YOU LOWER THE VEHICLE (OR OTHER LOAD) SLOWLY AND CAREFULLY
ONTO THE CENTRES OF THE CRUTCH/SADDLE OF THE AXLE STANDS.
9Use only as specified by the manufacturer.
9Ensure the load does not exceed the maximum capacity as marked on the axle stand, per pair.
9Use no more than a single pair of stands either on the front, rear or one side of the vehicle. Use in pairs.
9No alterations or modifications shall be made to this product.
9Use on a hard, level surface, e.g. concrete. DO NOT use on uneven ground or tarmacadam.
9Securely chock wheels in contact with the ground. Before jacking and placing the stands, apply vehicle handbrake (put automatics in ‘Park’).
9Make sure that each stand is securely located under a strong point on the vehicle; consult the vehicle manufacturer’s handbook for
guidance. Ensure that height adjust locking mechanism is fully located before applying any load to the axle stand.
3015CXHV | Issue 2 (3) 07/02/19
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear safety
footwear
Apply
Chock
Wheels
Never
exceed
X2

9Ensure that the load is located centrally on the saddle, and that the weight is directed through the vertical axis of
the stand. Exercise extra care when using with a three wheeled vehicle or a trailer. Refer to vehicle manufacturer’s
instructions.
9Once vehicle is supported, ensure that the vehicle and stands are stable before starting work. Ensure that it is not
possible for the vehicle to move before commencing any work.
9Inspect stands before each use. DO NOT use if they show signs of damage. DO NOT use if it is suspected that they
have been overloaded.
9Before commencing any work or going beneath the vehicle, undertake a risk assessment. Ensure that a responsible
person is aware of the work about to be undertaken.
9Replace any labels on the axle stand should they become unreadable. This applies in particular to any warning or
operation instruction labels. If replacement labels are required, contact your Sealey stockist.
8DO NOT use axle stands on the highway, or anywhere else if it is deemed to be unsafe.
8DO NOT push or twist the vehicle/load whilst it is supported on stands.
8DO NOT mix components between stands. Use only as supplied.
8DO NOT allow children or animals in the vicinity of a vehicle supported on axle stands.
8DO NOT leave a vehicle on axle stands in an area that could be considered a hazard to others or property.
9FOLLOW STEPS 1, 2, AND 3 TO CORRECTLY PLACE VEHICLE / LOAD ONTO AXLE STANDS.
2. INTRODUCTION
Single-piece hydraulic unit with heavy chassis design and large jacking saddle (pad available as optional extra - Model No. JP14). Universal
joint release mechanism allows safer, more controlled lowering of the jack. Twin piston Super Rocket Lift feature brings lifting arm straight into
contact with the jacking point. Polyurethane wheels for smoother manoeuvrability and helps prevent damage to workshop oor. Fitted with safety
overload valve and pump-through valve to prevent handle locking at maximum ram extension. Ideal for loaded vans up to 3.5tonne GVW.
Supplied with Ratchet Type Axle Stands, 3tonne (3000kg) capacity per stand (6tonne (6000kg) per pair). Min./Max. Working Height: 285/420mm.
Angled teeth in cast iron support posts - the more weight applied, the tighter the post is locked.
3. SPECIFICATION
Model No: ....................... 3015CXHV
Capacity: ............................3tonne
Minimum Saddle Height:................ 132mm
Maximum Saddle Height: ............... 472mm
Maximum Chassis Height: .............. 158mm
Length: ........................... 620mm
Weight: ............................. 31kg
Consumable Parts: .......JP13 - Rubber Jack Pad
4. OPERATION - JACK
4.1. BEFORE FIRST USE.
4.1.1. Assemble the handle by lining up the holes in the two-piece handle and fasten with the assembly screw.
4.1.2. Loosen location bolt at the back of the handle base. Insert the jack handle and tighten the bolt.
4.1.3. Before using jack, purge the hydraulic unit in order to eliminate any air in the system. Open the valve by turning the handle
anti-clockwise (fig.1), and pumping 8 or 9 times. When complete, close the release valve by turning the handle fully clockwise (fig.1).
4.1.4. Place a few drops of hydraulic jack oil onto the pump piston and pump the handle several times to distribute the oil. Thoroughly
lubricate all moving parts.
GENERAL JACKING.
WARNING! Before lifting ensure Section 1 safety instructions are read and understood.
4.1.5. Prepare the vehicle as mentioned in the safety instructions ensuring the ground on which the jack is to stand is level and solid (not
tarmacadam) and use chocks under wheels of vehicle.
4.1.6. Position the jack saddle under the vehicle manufacturer’s recommended lifting point.
4.2. JACKING THE VEHICLE.
4.2.1. Turn the handle clockwise to close the release valve (fig.1) and commence pumping handle up and down until the jack saddle reaches
the vehicle jacking point. Check the jacking point is centrally located on the saddle and continue to pump the handle to raise the vehicle.
4.2.2. Should the jack become overloaded, a safety excess pressure valve will open and stop the jack from lifting.
WARNING! The jack is a lifting device only and must not be used to support the load. Use correctly rated axle stands to support the load.
Axle Stand Specication:
Capacity Each: ........................3tonne
Capacity Pair: .........................6tonne
Minimum Working Height:............... 285mm
Maximum Working Height: .............. 420mm
3015CXHV | Issue 2 (3) 07/02/19
Original Language Version
© Jack Sealey Limited

4.3. LOWERING THE VEHICLE.
WARNING! Ensure there are no persons or obstacles beneath the vehicle, or in the path of it’s descent.
4.3.1. Raise the jack high enough for the axle stands to be easily removed. Then turn the handle slowly anti-clockwise to open the release
valve (fig.1).
4.3.2. The lowering speed is controlled by the amount the release valve is opened. Lower carefully, avoiding any sudden changes in descent
rate which could shock load the hydraulic system.
5. ASSEMBLY - AXLE STANDS
5.1. Insert the centre column into the base frame and stand (fig.2).
5.2. Ensure the toothed side of column will engage with the locking
lever mechanism (fig.3).
5.3. Bend in locking tab using a drift or similar and a hammer (fig.4).
5.4.
Check the base frame and stand is in good condition and has
not suffered damage during transit.
g.2
g.3
g.4 g.5
g.1
Oil Filler
Plug
Tray
3015CXHV | Issue 2 (3) 07/02/19
Original Language Version
© Jack Sealey Limited

6. OPERATION - AXLE STANDS
6.1. Refer to manufacturer’s instructions for recommended jacking/support points. Check to ensure jacking/support points are in good
condition.
6.2. Position the stands beneath the manufacturer’s recommended support points.
6.3. To adjust the stands: Hold the control lever up while lifting the centre column to required height. Push the control lever down to lock
the pawl into the central column teeth (fig.2 and fig.3).
WARNING! ENSURE PAWL IS FULLY ENGAGED WITH TEETH.
6.4. Lower vehicle onto stands carefully and slowly. Ensure load bearing points sit in the centre of the saddles and that the stands are stable.
Also ensure that there are no objects or persons that could impede the safe lowering of the vehicle onto the stands.
▲DANGER! You must follow these instructions carefully and ensure you DO NOT load the stands off centre. Failure to adhere to these
warnings may cause damage, injury or loss of life!
7. MAINTENANCE - JACK
7.1. When the jack is not in use, the ram and the handle socket should be in their lowest positions to minimise corrosion.
Remove the handle to deactivate the jack.
7.2. Keep the jack clean and lubricate all moving parts on a regular basis.
7.3. Before each use, check for broken, cracked, bent, or loose parts, or any visible damage to ram, pump, saddle, lifting arm, frame and
all parts including nuts, bolts, pins and other fasteners. If any suspect item is found remove jack from service and take necessary
action to remedy the problem.
8DO NOT use the jack if believed to have been subjected to abnormal load or shock load.
7.4. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
7.5. After one year the oil should be replaced in order to extend the life of the jack. Use hydraulic jack oil only.
7.6. IMPORTANT: Only fully qualified personnel should attempt hydraulic maintenance or repair.
7.7. To check the hydraulic oil level, fully lower the jack and the handle and remove the tray covering the oil filler plug (fig.5), remove the oil
filler plug (fig.5). The correct oil level should be approximately 5mm below the filler opening. If oil level is low, fill as required. Make sure
that dirt is not allowed to enter the hydraulic system. Carefully pump unloaded jack 5 or 6 times to expel any air and then refit oil filler plug.
NOTE: Use a good quality hydraulic jack oil, such as SEALEY HYDRAULIC JACK OIL.
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack oil, as this may cause serious damage to the jack and will
invalidate the warranty!
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE JACK.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK. DO NOT RETURN
JACKS TO US. Please telephone [phone] to obtain address and ‘phone number of your local agent. If Jack is under
guarantee please contact your dealer.
7.8. DE-COMMISSIONING THE JACK.
7.9. Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the
jack and the oil according to local regulations.
8. MAINTENANCE - AXLE STANDS
8.1. Before each use, check that stands and stand welds are not cracked and that there are no missing or damaged parts.
8.2. Any suspect axle stands must be removed from service immediately.
8.3. Due to the potential hazards associated with stands, DO NOT misuse, or make any modification to, the stands or components.
8.4. It is the responsibility of the owner to ensure that the operator has read these instructions together with the safety features on the side
of the stand and that the operator is aware of the stand uses and limitations.
9. TROUBLESHOOTING - JACK
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift
the load
Jack does not lift
high enough or
feels “spongy”
Jack lifts poorly
Jack lifts but will
not hold load
Jack will not lower
completely
Jack does not
lower at all
1) Be sure to use jack with adequate capacity
2) Top up oil level
3) Check and close release valve
4) Open release valve and pump the handle a few times. Close valve and re-try
5) Clean and replace oil
6) Replace packing
1) Top up oil level or remove excess oil
2) Return jack to local service agent
3) Open release valve and pump the handle a few times. Close valve and re-try
4) Check and close release valve
1) Replace packing and/or clean valves
2) Replace oil
3) Open release valve and pump the handle a few times. Close valve and re-try
1) Check and close release valve
2) Lower jack, close release valve. Place foot on front wheel and pull up lifting arm to it's full height by hand
Open the release valve to lower arm
3) Open release valve and pump the handle a few times. Close valve and re-try
4) Replace packing or contact local service agent
5) Replace packing
1) Oil all external moving parts
2) Replace rod or contact local service agent
3) Replace damaged parts or contact local service agent
4) Open release valve and pump the handle a few times. Close valve and re-try
5) Check and fully open release valve
6) Replace spring or contact local service agent
1) Check and fully open release valve
1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Pump packing or valves malfunctioning
2) Oil is dirty
3) Air in the system
1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted due
to overloading/poor positioning
4) Air in system
5) Release valve partially open
6) Jack spring damaged
1) Release valve still closed
3015CXHV | Issue 2 (3) 07/02/19
Original Language Version
© Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
3015CXHV | Issue 2 (3) 07/02/19
Original Language Version
© Jack Sealey Limited