Sealey Cp315 User manual

INSTRUCTIONS FOR

CORDLESS NUT RIVETER/IMPACT DRIVER

18V 3AH LITHIUM-ION 1 HOUR CHARGER

MODEL NO: CP315

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

1.1. GENERAL SAFETY

9Follow all workshop safety rules, regulations and conditions when using the riveter.

9Remove the battery pack from the riveter before servicing or performing any maintenance.

9Maintain the riveter and battery pack in good condition. Check moving parts for alignment on a regular basis.

9Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be

dangerous and will invalidate the warranty.

9Ensure the riveter is ‘locked’ before installing the battery pack.

9Keep the riveter, battery pack and charger clean for optimum performance.

9Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.

9Ensure that battery pack is correctly inserted into the riveter handle and latched in place before operating riveter.

WARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory protection due to the

possible presence of asbestos dust from brake linings.

8Use only the accessories that come with this riveter.

8Avoid unintentional starting.

9Wear approved safety eye/face shield, ear defenders and hand protection.

9Removeill-ttingclothing.Removeties,watches,ringsandotherloosejewelleryandcontainlonghair.

9Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.

9Keep children and unauthorised persons away from the work area.

8DO NOToperatetheriveterifanypartsaremissingasthismaycausefailureand/orpersonalinjury.

8DO NOTusetheriveterunlessyouhavebeeninstructedinitsusebyaqualiedperson.

8DO NOToperatetheriveterwheretherearesolventfumesorammablegases,liquidsorsolids.

8DO NOT leave the riveter operating unattended.

8DO NOTcarryriveterwithyourngeronthetrigger.Keepdirectionswitchin‘locked’positionwhennotinuse.

8DO NOT use the riveter for a task it is not designed to perform.

8DO NOToperatetheriveterwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.

8DO NOT get the riveter or battery charger wet or use in damp or wet locations.

9Keepriveterandchargerinthecaseandstoreinasafe,dry,childproofareawherethetemperaturewillnotexceed40°C(104°F).

1.2. BATTERY SAFETY INSTRUCTIONS

WARNING! The battery pack contains nickel-cadmium, which is dangerous. It must therefore be handled with care.

9Chargethebatterypackpriortorstuse.Thebatterypackwillhavebeenshippedinalowchargestate.

9Use only the charger provided to charge the battery pack.

8DO NOTchargethebatterypackwhenroomtemperatureisbelow10°C(50°F)orabove40°C(104°F).

8DO NOT attempt recharging the pack by means of an engine generator or a DC power source.

8DO NOTshort-circuitthebatterypackbytouchingbothterminalsatthesametimewithametalobject,oryourngersetc.

8DO NOTstorebatterypack(orriveter)inlocationswherethetemperaturemayexceed40°C(104°F)e.g.inoutsidesheds,above 

heaters etc.

WARNING! Dispose of spent battery pack correctly.

▲DANGER! DO NOT attempt to disassemble the battery pack. For safety and environmental reasons DO NOT discard in domestic

waste or by burning. ONLY discard or recycle according to local authority regulations.

WARNING! DO NOT allow a leaking battery to contact your person. If you come into contact with battery liquid take the following

immediateaction:a)Skincontact:Washimmediatelywithsoapandwater,thenwashineitherlemonjuiceorvinegar.

  b)Eyecontact:Washwithastrongsolutionofboricacidandseekimmediatemedicalattention.

1.3. MAINS POWER ELECTRICAL SAFETY(Inrelationtothebatterycharger)

WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets

and any other connectors for wear or damage. You must ensure the risk of electric shock is minimised by the installation of

 appropriatesafetydevices.AResidualCurrentCircuitBreaker(RCCB)shouldbeincorporatedinthemaindistributionboard.

 WealsorecommendthataResidualCurrentDevice(RCD)beused.ItisparticularlyimportanttouseanRCDwithportableproducts

that are plugged into a supply that is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a

Wear a face

mask

Wear eye

protection

Refer to

instruction

manual

CP315|Issue109/07/15

Original Language Version

Residual Current Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning

electrical safety.

1.3.1. TheElectricityAtWorkAct1989requiresallportableelectricalappliances,ifusedonbusinesspremises,tobetestedbyaqualied

 electrician,usingaPortableApplianceTester(PAT),atleastonceayear.

1.3.2. TheHealth&SafetyatWorkAct1974makesownersofelectricalappliancesresponsibleforthesafeconditionofthoseappliances

 andthesafetyoftheapplianceoperator.Ifinanydoubtaboutelectricalsafety,contactaqualiedelectrician.

1.3.3. Ensurethattheinsulationonallcablesandontheapplianceissafebeforeconnectingittothepowersupply.See1.3.1and1.3.2

and use a Portable Appliance Tester.

1.3.4. Ensurethatcablesarealwaysprotectedagainstshortcircuitandoverload.

1.3.5. Regularlyinspectpowersupplycablesandplugsforwearordamageandcheckall

connections to ensure none is loose.

1.3.6. Important:Ensurethatthevoltagemarkedontheappliancematchesthepowersupply

 tobeusedandthattheplugisttedwiththecorrectfuse-seefuseratingatright.

1.3.7. DO NOT pull or carry the appliance by the power cable.

1.3.8. DO NOT pull the plug from the socket by the cable.

1.3.9. DO NOT use worn or damage cables, plugs or connectors. Immediately have any faulty

 itemrepairedorreplacedbyaqualiedelectrician.WhenanASTA/BSapprovedUK3pin

 plugisdamaged,cutthecablejustabovethepluganddisposeoftheplugsafely.

Ensure that the double insulated charger is correctly connected via a three-pin plug, as follows:

 a) ConnecttheBrownlivewiretoliveterminal‘L’.

 b) ConnecttheBlueneutralwiretotheneutralterminal‘N’.

 c) Afterwiring,checkthattherearenobarewires,thatallwireshavebeencorrectly`

 connected,thatthecableouterinsulationextendspastthecableclampandthattheclampis

tight. Note that the earth pin ‘E’ remains unconnected.

1.3.10. Ifanextensionreelisuseditshouldbefullyunwoundbeforeconnection.AreelwithanRCDttedispreferredsinceanyappliance

 pluggedintoitwillbeprotected.Thecablecoresectionisimportantandshouldbeatleast1.5mm²,buttobeabsolutelysurethat

the capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the

 useof2.5mm²sectioncable.Ifextensionreelistobeusedoutdoors,ensureitismarkedforoutdooruse.

1.4. BATTERY CHARGER SAFETY INSTRUCTIONS

WARNING! DO NOTattempttochargeanybatteryotherthanthatsuppliedfortheriveter.Othertypesofbatteriesmayexplode!

9Allmainselectricalsupplysafetyfeaturesmustbefollowedasdescribedin1.3above.

9Disconnect the charger from the mains supply when not in use.

8DO NOTchargebatteryifroomtemperatureisbelow10°C(50°F)orabove40°C(104°F).

8DO NOTexposethechargertodamporwetconditions.

8DO NOT pull or carry the charger by the power lead.

8DO NOT operate the charger if it has been dropped, or has received a sharp knock, or is damaged. Take the charger to an authorised

agent for repair or obtain a replacement.

8DO NOTdismantlethechargerasthismaycausedamageand/orpersonalinjuryandwillinvalidatethewarranty.

8DO NOTinsertforeignobjectsormaterialintotheholereservedforthebatterypack.

8DO NOTrechargeasecondbatterypackimmediatelyafterchargingtherst.Consecutivechargingwilloverheatthecharger.Allow

theunittocoolfor15minutesbeforechargingthenextpack.

8DO NOT attempt to connect two chargers together.

8Storethechargerinthesamemannerasthebatterypackin1.2.

2. INTRODUCTION

Suitableforaluminium,steelandstainlesssteelrivetnutsfromM3toM10.Poweredbya18V3Ahlithium-ionbatterywithapullingforceofup

to14000N,capableofpullingupto500rivetsononefullcharge.Removingthenutadaptorallowsuseasanimpactdriverusingthe1/4”quick

releasebitholder.Suppliedwith6setsofpullingrodsandnuts,6HSSbitsfordrillingpilotholesand4socketswithhexagonconnections,1hr

mainschargerwithBSUKplug.Suppliedincarry-case.fullcharge.Removingthenutadaptorallowsuseasanimpactdriverusingthe1/4”

quickreleasebitholder.Suppliedwith6setsofpullingrodsandnuts,6HSSbitsfordrillingpilotholesand4socketswithhexagonconnections,

1hrmainschargerwithBSUKplug.Suppliedincarry-case.

3. SPECIFICATION

Model no: ......................................................................CP315

Pulling rods and nut sizes: ..............M3,M4,M5,M6,M8,M10

Drill sizes: ..................................................6,7,8,9,11,13mm

Nut driver sizes:.............................................7,8,9,11,13mm

Battery type: ...................................................... 18V3AhLi-ion

Maximumpullingforce: ................................................ 14000N

Replacement battery: ................................................CP315BP

Weight: .............................................................................1.5kg

Rivet nut types:.......................Aluminium, steel, stainless steel

4. INSTRUCTIONS

4.1. CHARGING

4.1.1. Plug the charger into the mains, the indicator will light green.

4.1.2. Insert the battery into the charger the indicator will turn red.

4.1.3. When the indicator light turns green charging is completed.

4.1.4. Remove battery from the charger and switch off at the mains.

Fig.1

CP315|Issue109/07/15

Original Language Version

RECOMMENDED

FUSE RATING: 3AMP

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY:Guaranteeis12monthsfrompurchasedate,proofofwhichwillberequiredforanyclaim.

Sole UK Distributor, Sealey Group.

Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk.

IP327AR

www.sealey.co.uk

sales@sealey.co.uk

01284757500

01284703534

Web

CP315|Issue109/07/15

Original Language Version

4.2. OPERATING SWITCH Refer to fig.1

4.2.1. Theswitchhasthreepositions:Middleposition-powerisdisconnected,Righthandposition(pushedfullythroughtotheright)the 

 riveterwillturninaanticlockwisedirection,Lefthandposition(pushedfullythroughtotheright)theriveterwillturninaclockwise 

direction.

Note: Make sure the switch is in the middle (off) position before changing puling poles and nosepieces etc.

4.3. CHANGING PULLING POLES AND NOSEPIECES Refer to fig.1

4.3.1. Remove the outer socket by undoing it CLOCKWISE with the spanner supplied.

4.3.2. Removethepullingpoleinstalledandremovethefourwashers(notetheirpositionandorientation).

4.3.3. Usethesmallerendofthespannertoundothenosepiece(turnANTICLOCKWISE),removethenosepiece.

4.3.4. Selecttherequiredsizeofpullingpoleandnosepiece,insertthehexendofthepullingpoleintothehexsocketontheriveter.

4.3.5. Placethewashersontothepullingpoleintheordershowninfig.2.

4.3.6. Refit the outer socket and tighten.

4.3.7. Fit the nosepiece and tighten CLOCKWISE.

4.4. RIVETING

4.4.1. Select and install the required pulling pole and nose piece.

4.4.2. Push the switch to the left.

4.4.3. Screw a rivet nut onto the pulling pole, pull the trigger gently, the pulling pole will rotate into the rivet nut.

4.4.4. Put the rivet nut into the hole in the metal sheet etc. P

4.4.5. Pullthetriggeruntiltherivetnutisfixedintothemetalsheet.

4.4.6. Push the switch to the right, gently pull the trigger and the pulling pole will rotate out of the rivet nut.

4.5. DRILL

4.5.1. Remove the outer socket and the pulling pole.

4.5.2. Pull the head cap, see fig.3, forward and insert the drill bit into the drive socket.

4.5.3. To change the drill bit pull the head cap forward to remove.

4.5.4. Push the switch through to the left hand side to drill a hole. Push the switch through to the right side to reverse the drill out of the hole.

Note: Only use the drill bits supplied in the kit.

4.6. SCREWDRIVER/IMPACTDRIVER

4.6.1. Pull the head cap forward to insert the desired tool.