Sealey VS0202.V3 User manual

5L WORKSHOP VACUUM BRAKE & CLUTCH
BLEEDER
MODEL NO: VS0202.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Familiarise yourself with the application and limitations, as well as any potential hazards, of this product. Ensure that Health
and Safety, local authority and general workshop practice regulations are adhered to when using.
8DO NOT use pressure reservoir, or its ancillaries if damaged.
8DO NOT use the pressure reservoir to perform a task for which it is not designed.
8DO NOT allow untrained persons to use the pressure vessel.
8DO NOT use when tired or under the influence of drugs, alcohol or intoxicating medication.
9Use approved parts and approved spare parts only.
9Maintain in a good and clean condition for the best and safest performance.
9Ensure that the ignition key of the vehicle being worked on is removed, to prevent inadvertent engine cranking.
9If the vehicle to be worked on is raised, ensure that it is adequately supported with axle stands or ramps and wheel chocks.
9Wear approved eye protection. A full range of personal safety equipment is available from your Sealey stockist .
9Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
9Keep children and unauthorised persons away from the work area.
9Keep work area clean and tidy and free from unrelated materials.
9Ensure the work area has adequate lighting.
1.1. BRAKE FLUID SAFETY
9Always read and comply with the warnings on the brake fluid container.
9Wear eye protection and keep skin contact to a minimum. If brake fluid enters eyes rinse with plenty of water and seek medical
advice. If swallowed seek medical advice immediately.
WARNING! Brake fluid is flammable - keep away from sources of ignition, including hot surfaces e.g. exhaust manifold.
WARNING! Brake fluid will damage paintwork. Any spillage should be flushed with water immediately.
9Always read and comply with the warnings on the brake uid container.
WARNING! DO NOT pollute the environment by allowing uncontrolled discharge of uids. Dispose of waste liquids in accordance
with local authority regulations.
9After use, clean equipment and store in a cool, dry, childproof area.
2. INTRODUCTION
One-person operation using standard workshop air supply (90-120psi). Professional, quick, clean and e󰀩cient. Large capacity for the busy
workshop. Draws uid from the bleed nipple enabling either bleeding or full replacement of uid in system. Vacuum gauge for precise application.
Separate cap for easy emptying. Long lasting silicon rubber hose for ultra exibility. Includes reservoir top-up kit and adaptors.
3. SPECIFICATION
Model no .............................................................. VS0202.V3
Inlet size....................................................................1/4”BSP
Max. air supply............................................................ 120psi
Tank capacity ..................................................................... 5L
Key
1. Trigger
2. Hose assembly
3. Container
4. Pressure gauge
5. Top cap
6. N/A
7. Replenishment bottle
8, 9, 10, 11 Adaptors
Refer to
instruction
manual
Wear eye
protection
Wear protective
gloves
Original Language Version
© Jack Sealey Limited VS0202.V3| Issue:1 12/03/20

fig.1
Original Language Version
© Jack Sealey Limited
4. OPERATION
4.1. BRAKE BLEEDING PROCEDURE
4.1.1. Refer to the vehicle manufacturer’s instructions for brake bleeding and wheel sequence before proceeding. If no specific instructions from
the vehicle manufacturer exist, follow the instructions detailed below.
WARNING! Familiarise yourself with the hazards of brake uid - read manufacturer’s instructions on the container. Do not touch the
vehicle’s brake pedal whilst bleeding the brakes.
4.1.2. Remove the cap of the vehicle’s brake fluid reservoir. If the brake fluid level is not at maximum, top it up.
4.1.3. Fill the replenishment bottle to just under half full with new brake fluid, then screw the cap assembly onto the replenishment bottle. Invert
the bottle over the container of new brake fluid and open the valve ‘D’ so that the fluid level begins to drop towards the level marked on
the bottle. As soon as the level mark is reached, close the valve.
4.1.4. Screw on an appropriate size three legged adaptor that fits into the top of the brake fluid reservoir. Ensure valve ‘D’ is closed, and
invert the replenishment bottle within the neck of the brake fluid reservoir as shown in fig.1. The threaded outlet ‘B’ must be
immersed in the brake fluid. If it is not, screw the three legged adaptor ‘C’ clockwise towards the valve ‘D’ until sufficient thread
is exposed to allow the outlet to be immersed in the brake fluid. Open the valve ‘D’ as in fig.2. As the brakes are bled, the fluid
level in the reservoir will begin to drop and expose the bottle outlet. Brake fluid will begin to flow from the replenishment bottle. Once the
level in the reservoir has risen sufficiently to cover the outlet, the flow will automatically stop. Depending on the amount of brake fluid bled
from the system, the bottle may need to be filled again from time to time.
NOTE: Apply copper grease to the brake bleeding nipples before and after the brake bleeding procedure to reduce the possibility of
seized or broken nipples when the brakes are next bled (fig.5).
4.1.5. Connect the brake bleeder to a suitable compressed air supply.
4.1.6. Connect the rubber adaptor onto the brake nipple on the first wheel and open the nipple about one quarter of a turn (fig.3).
4.1.7. Activate the brake bleeder’s valve. The vacuum created will draw the brake fluid from the vehicle’s brake system.
4.1.8. Continue to bleed the system until there are no air bubbles visible in the clear tube (fig.4).
4.1.9. Retighten the brake nipple and close the bleeder’s valve (fig.3).
4.1.10. Remove the rubber adaptor from the brake nipple.
4.1.11. Open the valve on the brake bleeder to remove any brake fluid from the clear pipe.
4.1.12. Repeat the process at each wheel in turn as necessary.
4.2. CHANGING THE BRAKE FLUID
4.2.1. Carry out the brake bleeding procedure as described above. As the fluid is being completely changed, regularly check the level in the
replenishment bottle.
4.2.2. When new fluid can be seen in the clear tube tighten the brake nipple.
4.2.3. Repeat this procedure at each wheel in turn.
When brake bleeding and/or fluid changing is complete, test the action of the brake pedal to ensure that the brakes are
working and are not spongy, before using the vehicle on the road.
4.3. CLUTCH BLEEDING PROCEDURE
Refer to the relevant vehicle manufacturer’s instructions for clutch bleeding procedure. If no specific instructions from the vehicle
manufacturer exist, the instructions basically follow the same procedure as the brake bleeding instructions in steps 4.1.1. through to
4.1.11.
fig.1 fig.2 fig.3
fig.4 fig.5
VS0202.V3| Issue:1 12/03/20

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
VS0202.V3| Issue:1 12/03/20
Original Language Version
© Jack Sealey Limited
4.4.
4.5.
.