Sega OutRun2SP User manual

1ST PRINTING MARCH ‘05
MANUAL NO. 999-2313
Owner’s Manual
SEGA AMUSEMENTS USA, INC.
Standard Version
®
www.sauservice.com
GAME CODE: ORP

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BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
To maintain the safety:
To ensure the safe usage of the product, be sure to read the following before using the product. The following
instructions are intended for the users, operators and the personnel in charge of the operation of the product.
After carefully reading and sufficiently understanding the warning displays and cautions, handle the product
appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it
when necessary.
Herein, explanations which require special attention are enclosed with dual lines. Depending on the poten-
tially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the
contents of the displays before reading the text.
Indicates that mishandling the prod-
uct by disregarding this warning
will cause a potentially hazardous
situation which can result in death
or serious injury.
Indicates that mishandling the product
by disregarding this caution will cause
a slight hazardous situation which can
result in personal injury and or material
damage.
For the safe usage of the product, the following pictographs are used:
Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment, this dis-
play is attached to places where the Owner’s Manual and or Service Manual should be referred to.
Perform work in accordance with the instructions herein stated.
Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform
work as per the instructions can cause accidents. In the case where only those who have technical expertise
should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should
perform such work.
Be sure to turn off power before working on the machine.
To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the in-
terior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always
states to that effect.
Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth
is used).
This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the
“accurately grounded indoor earth terminal” by using an earth wire. Unless the product is grounded appropriately,
the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the
Earth Wire is firmly connected to the Control equipment.
Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with
the Earth Leakage Breaker can cause a fire when earth leakage occurs.
Be sure to use fuses which meet the specified rating. (only for the machines which use fuses).
Using fuses exceeding the specified rating can cause a fire and electric shock.
WARNING! CAUTION!

Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not
allowed.
The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazard-
ous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective
parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from
or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a
third party, resulting from the specifications not designated by SEGA.
Ensure that the product meets the requirements of appropriate Electrical Specifications.
Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which
Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and
frequency requirements of the location. Using any Electrical Specifications different from the designated Speci-
fications can cause a fire and electric shock.
Install and operate the product in places where appropriate lighting is available, allowing warning labels
to be clearly read.
To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation
are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient
lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an
order with where the product was purchased from or the office herein stated.
When handling the Monitor, be very careful. (Applies only to the product w/monitor.)
Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some por-
tions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed
only be those technical personnel who have knowledge of electricity and technical expertise.
Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)
Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor
not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers.
When transporting or reselling this product, be sure to attach this manual to the product.
In the case where commercially available monitors and printers are used in this product, only the contents relat-
ing to this product are explained herein. Some commercially available equipment has functions and reactions
not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment.
Descriptions herein contained may be subject to improvement changes without notice.
The contents described herein are fully prepared with due care. However, should any question arise or errors be
found, please contact SEGA.
•
•
INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.
Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after trans-
porting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on
power, check the following points to ensure that the product has been transported in a satisfactory status.
Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet?
Are Casters and Adjusters, damaged?
Do the power supply voltage and frequency requirements meet with those of the location?
Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector
connections can not be made accurately. Do not insert connectors forcibly.
Do power cords have cuts and dents?
Do the fuses used meet specified rating? Is the Circuit Protector in an energized status?
Are all accessories available?
Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?

TABLE OF CONTENTS
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
TABLE OF CONTENTS
INTRODUCTION OF THE OWNER’S MANUAL
1. HANDLING PRECAUTIONS ..........................................................................................
2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ...................................
3. OPERATION ......................................................................................................................
4. NAME OF PARTS .............................................................................................................
5. ACCESSORIES .................................................................................................................
6. ASSEMBLING AND INSTALLATION .............................................................................
7. PRECAUTIONS WHEN MOVING THE MACHINE ......................................................
8. GAME DESCRIPTION .....................................................................................................
9. EXPLANATION OF TEST AND DATA DISPLAY .........................................................
10. HANDLE MECHANISM ...................................................................................................
11. SHIFT LEVER ...................................................................................................................
12. ACCEL & BRAKES(S) ......................................................................................................
13. COIN SELECTOR .............................................................................................................
14. MONITOR ..........................................................................................................................
15. PERIODIC INSPECTION TABLE ....................................................................................
16. GAME BOARD .................................................................................................................
17. NETWORK PLAY .............................................................................................................
18. DESIGN RELATED PARTS .............................................................................................
19. PARTS LIST .......................................................................................................................
20. WIRE COLOR CODE TABLE ...........................................................................................
21. WIRING DIAGRAMS ........................................................................................................
1 - 2
3 - 4
5 - 8
9
10 - 12
13 - 22
23 - 24
25 - 50
51 - 76
77 - 79
80 - 81
82 - 83
84 - 86
87 - 89
90 - 91
92 - 98
99 - 101
102
103 - 110
111
XXX

SPECIFICATIONS
INTRODUCTION OF THE OWNERS MANUAL
This Owner's Manual is intended to provide detailed descriptions together with all the necessary
information covering the general operation of electronic assemblies, electromechanicals, servic-
ing control, spare parts, etc. as regards the product,
OUTRUN 2 SPECIAL TOURS STANDARD TYPE.
This manual is intended for the owners, personnel and managers in charge of operation of the
product. Operate the product after carefully reading and sufficiently understanding the instruc-
tions. If the product fails to function satisfactorily, non-technical personnel should under no
circumstances touch the internal system. Please contact where the product was purchased from.
SEGA AMUSEMENTS USA, INC. / CUSTOMER SERVICE
45133 Industrial Drive, Fremont, California 94538, U.S.A.
Phone : [phone]
Fax : [phone]
Use of this product is unlikely to cause physical injuries or damages to property. However, where
special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in
this manual.
Indicates that mishandling the product by disregarding this display can cause the product's
intrinsic performance not to be obtained, resulting in malfunctioning.
Installation Space : 36 inches wide X 78 inches deep
Height : 82 inches
Width : 30.5 inches
Length : 70 inches
Weight : ~680 lbs
Power, maximum current : 540 W 4.5 A (AC 120V 60 Hz AREA)
MONITOR : 29 inch supplied by Sanwa
Monitor: 998-0162
Chassis: 998-0161
STOP
IMPORTANT!
◆ PRODUCTION DATE ◆
This SEGA product was produced in the year of:
2005
This signifies that this work was disclosed in 2005.

DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN
Non-technical personnel who do not have technical knowledge and expertise should re-
frain from performing such work that this manual requires the location's maintenance man
or a serviceman to carry out, or work which is not explained in this manual. Failing to
comply with this instruction can cause a severe accident such as electric shock.
Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's
maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be per-
formed by the serviceman who has technical expertise and knowledge.
The location's maintenance man and serviceman are herein defined as follows:
"Location's Maintenance Man" :
Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also
participate in the servicing and control of the equipment through such routine work as equipment assembly
and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement
Facilities and or locations under the management of the Owner and Owner's Operators of the product.
Activities of Location's Maintenance Man :
Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amuse-
ment equipment, vending machines, etc.
Serviceman :
Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment
at an amusement equipment manufacturer.
Those who have technical expertise equivalent to that of technical high school graduates as regards electricity,
electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amuse-
ment equipment.
Serviceman's Activities :
Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement
equipment and vending machines.
WARNING!
LISTED
U
L
®
5K92
AMUSEMENT MACHINE

Notes:

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1. HANDLING PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay at-
tention to ensure that the player can enjoy the game safely.
Non-compliance with the following points or inappropriate handling running counter to the cau-
tionary matters herein stated can cause personal injury or damage to the machine.
● Before performing work, be sure to turn power off. Performing the work
without turning power off can cause an electric shock or short circuit. In the
case work should be performed in the status of power on, this manual always
states to that effect.
● To avoid electric shock or short circuit, do not plug in or unplug quickly.
● To avoid electric shock, do not plug in or unplug with a wet hand.
● Do not expose Power Cords and Earth Wires on the surface, (floor, passage,
etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage.
Damaged cords and wires can cause electric shock or short circuit.
● To avoid causing a fire or electric shock, do not put things on or damage
Power Cords.
● When or after installing the product, do not unnecessarily pull the power cord.
If damaged, the power cord can cause a fire or electric shock.
● In case the power cord is damaged, ask for replacement through where the
product was purchased from or the office herein stated. Using the cord as is
damaged can cause fire, electric shock or leakage.
● Be sure to perform grounding appropriately. Inappropriate grounding can
cause an electric shock.
● Be sure to use fuses meeting specified rating. Using fuses exceeding the
specified rating can cause a fire or electric shock.
● Completely make connector connections for IC BD and others. Insufficient
insertion can cause an electric shock.
● Specification changes, removal of equipment, conversion and/or addition, not
designated by SEGA are not permitted.
• Failure to observe this may cause a fire or an electric shock. Non-compliance
with this instruction can have a bad influence upon physical conditions of the
players or the lookers-on, or result in injury during play.
• SEGA shall not be held responsible for damage, compensation for damage to
a third party, caused by specification changes not designated by SEGA.
● Be sure to perform periodic maintenance inspections herein stated.
WARNING!

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● For the IC board circuit inspections, only the logic tester is allowed. The use
of a multiple-purpose tester is not permitted, so be careful in this regard.
● The Projector is employed for this machine. The Projector's screen is
susceptible to damage, therefore, be very careful when cleaning the screen.
For details, refer to PROJECTOR.
● Static electricity from your body may damage some electronics devices on the
IC board. Before handling the IC board, touch a grounded metallic surface so
that the static electricity can be discharged.
● Some parts are the ones designed and manufactured not specifically for
this game machine. The manufacturers may discontinue, or change the
specifications of, such general-purpose parts. If this is the case, Sega cannot
repair or replace a failed game machine whether or not a warranty period has
expired.
STOP
IMPORTANT!

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2. PRECAUTIONS CONCERNING INSTALLATION LOCATION
This product is an indoor game machine. Do not install it outside. Even indoors,
avoid installing in places mentioned below so as not to cause a fire, electric shock,
injury and or malfunctioning.
● Places subject to rain or water leakage, or places subject to high humidity in
the proximity of an indoor swimming pool and or shower, etc.
● Places subject to direct sunlight, or places subject to high temperatures in the
proximity of heating units, etc.
● Places filled with inflammable gas or vicinity of highly inflammable/volatile
chemicals or hazardous matter.
● Dusty places.
● Sloped surfaces.
● Places subject to any type of violent impact.
● Vicinity of anti-disaster facilities such as fire exits and fire extinguishers.
● The operating (ambient) temperature range is from 5ºC to 30ºC.
LIMITATIONS OF USAGE REQUIREMENTS
● Be sure to check the Electrical Specifications.
Ensure that this product is compatible with the location's power supply, volt-
age and frequency requirements.
A plate describing Electrical Specifications is attached to the product.
Non-compliance with the Electrical Specifications can cause a fire and electric
shock.
● This product requires the Breaker and Earth Mechanisms as part of the loca-
tion facilities. Using them in a manner not independent can cause a fire and
electric shock.
● Ensure that the indoor wiring for the power supply is rated at 10 A or higher
(AC single phase 100 ~ 120 V area). Non-compliance with the Electrical
Specifications can cause a fire and electric shock.
● Be sure to independently use the power supply equipped with the Earth Leak-
age Breaker. Using a power supply without the Earth Leakage Breaker can
cause an outbreak of fire when earth leakage occurs.
● Putting many loads on one electrical outlet can cause generation of heat and a
fire resulting from overload.
● When using an extension cord, ensure that the cord is rated at 10 A or higher
(AC 100 ~ 120 V area). Using a cord rated lower than the specified rating can
cause a fire and electric shock.
WARNING!
WARNING!

4
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Electric current consumption
MAX. 4.5 A (AC 120 V 60 Hz)
For transporting the machine into the location's building, the minimum necessary
dimensions of the opening (of doors, etc.) are 32.75 in. (W) and
71 in. (H).
● For the operation of this machine, secure a minimum area of 38.75 in. (W)
× 75.5 in. (D). In order to prevent injury resulting from the falling down
accident during game play, be sure to secure the minimum area for opera-
tion.
● Be sure to provide sufficient space so as to allow this product's ventilation
fan to function efficiently. To avoid machine malfunctioning and a fire, do
not place any obstacles near the ventilation opening.
● SEGA shall not be held responsible for damage, compensation for damage
to a third party, resulting from the failure to observe this instruction.
FIG. 2
4 in.
75.5 in.
4 in. over
Vent approx. 8 in.
38.75 in.
WARNING!
STOP
IMPORTANT!
Operation Area

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3. OPERATION
PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION
To avoid injury and trouble, be sure to constantly give careful attention to the behavior and man-
ner of the visitors and players.
In order to avoid accidents, check the following before starting the operation:
● To ensure maximum safety for the players and the customers, ensure that
where the product is operated has sufficient lighting to allow any warnings
to be read. Operation under insufficient lighting can cause bodily contact
with each other, hitting accident, and or trouble between customers.
● Be sure to perform appropriate adjustment of the monitor (projector). For
operation of this machine, do not leave monitor's flickering or deviation as
is. Failure to observe this can have a bad influence upon the players' or the
customers' physical conditions.
● It is suggested to ensure a space allowing the players who feel sick while
playing the game to take a rest.
● Check if all of the adjusters are in contact with the surface. If they are not,
the Cabinet can move and cause an accident.
Ensure that all of the Adjusters are in contact
with the floor.
Ensure that all of the SUPPORT
BRACKET are in contact with the floor.
WARNING!
** Note: Image differs from actual product.

6
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● Do not put any heavy item on this product. Placing any heavy item on the
product can cause a falling down accident or parts damage.
● Do not climb on the product. Climbing on the product can cause falling down
accidents. To check the top portion of the product, use a step.
● To avoid electric shock, check to see if door & cover parts are damaged or
omitted.
● To avoid electric shock, short circuit and or parts damage, do not put the fol-
lowing items on or in the periphery of the product.
Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/
containers/vessels containing chemicals and water.
To avoid injury, be sure to provide sufficient space by considering the poten-
tially crowded situation at the installation location. Insufficient installation
space can cause making bodily contact with each other, hitting accidents, and or
trouble between customers.
To avoid injury and trouble, be sure to constantly give careful attention to the behavior and man-
ner of the visitors and players.
PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)
● To avoid injury and accidents, those who fall under the following categories
are not allowed to play the game.
• Those who need assistance such as the use of an apparatus when walking.
• Those who have high blood pressure or a heart problem.
• Those who have experienced muscle convulsion or loss of consciousness when
playing video game, etc.
• Those who have a trouble in the neck and or spinal cord.
• Intoxicated persons.
• Pregnant women or those who are in the likelihood of pregnancy.
• Persons susceptible to motion sickness.
• Persons whose act runs counter to the product's warning displays.
● A player who has never been adversely affected by light stimulus might expe-
rience dizziness or headache depending on his physical condition when play-
ing the game. Especially, small children can be subject to those conditions.
Caution guardians of small children to keep watch on their children during
play.
● Instruct those who feel sick during play to have a medical examination.
● To avoid injury resulting from falling down and electric shock due to spilled
drinks, instruct the player not to place heavy items or drinks on the product.
● To avoid electric shock and short circuit, do not allow customers to put hands
and fingers or extraneous matter in the openings of the product or small open-
ings in or around the doors.
● To avoid falling down and injury resulting from falling down, immediately
stop the customer's leaning against or climbing on the product, etc.
WARNING!
WARNING!
CAUTION!

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● Immediately stop such violent acts as hitting and kicking the product. Such
violent acts can cause parts damage or falling down, resulting in injury due to
fragments and falling down.
● Instruct the Player to adjust the seat before playing the game. Playing the
game in a forcible posture can cause a contingent accident.
● To avoid electric shock and short circuit, do not allow the customers to unplug
the power plug without a justifiable reason.
● This product is intended for 1 Player only per seat. Playing the game by 2 or
more Players riding on the seat together can cause falling down and collision
accidents by striking head, hand, or elbow.
● Caution lookers-on so as not to
touch the operating unit while
in play. Failure to observe this
may cause bodily contact with
the player and trouble between
the customers.
●Caution the player so as not to
hold a child in her/his lap to
play. Failure to observe this
may cause the child to be
caught between the Control
Panel and the player and fall
down.
CAUTION!
WARNING!
** Note: Image differs from actual product. ** Note: Image differs from actual product.

8
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WARNING: HAZARD TO EPILEPTICS.
● A very small portion of the population has a condition which may cause them
to experience epileptic seizures or have momentary loss of consciousness when
viewing certain kinds of flashing lights or patterns that are present in our daily
environment. These persons may experience seizures while watching some
kinds of television pictures or playing certain video games. People who have
not had any previous seizures may nonetheless have an undetected epileptic
condition.
● If you or anyone in your family has experienced symptoms linked to an epi-
leptic condition (e.g., seizures or loss of awareness), immediately consult your
physician before using any video games.
● We recommend that parents observe their children while they play video
games. If you or your child experience the following symptoms: dizziness,
altered vision, eye or muscle twitching, involuntary movements, loss of aware-
ness, disorientation, or convulsions, DISCONTINUE USE IMMEDIATELY
and consult your physician.
WARNING!

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When assembled 30.5 in x 70 in x 82 in ~680 LBS
TABLE 4 Dimensions and Weights
4. NAME OF PARTS
Width x Length x Height Weight
Marquee
Steering Wheel
Shift Lever
Coin and Cashbox Door
Accelerator & Brake
Main Base
Control Panel
29” Monitor
Seat

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5. ACCESSORIES
TABLE 5 a ACCESSORIES
KEY
(2)
For the CASHBOX DOOR
The Keys are inside the Coin
Chute Door at the time of ship-
ment from the factory.
When transporting the machine, make sure that the following parts are supplied.
Magnetic cards for the recording of play results, and cleaning kits for cleaning the head of the card
reader/writer are sold separately. Subsequent purchases of these items can be made by contacting
the office listed on this Owner's Manual or the dealer from whom the product was originally pur-
chased. Be sure to provide the part number(s), name(s), and required number of items.
DESCRIPTION OWNER'S MANUAL
Part No. (Qty.) 999-2313
Notes
Figures
Parts not labeled with part numbers are as yet
unregistered or cannot be registered. Be sure to
handle all parts with care, as some parts are not
available for purchase separately.
TAMPERPROOF
WRENCH
3/16 TMP SCR (1)
T-27 Torx 1/4-20 (1)
T-15 Torx 8/32 (1)
T-10 Torx 6/32 (1)
Tool
KEY MASTER
9301A (2)
For opening/closing
the doors

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TABLE 5 b (610-0617-01A : GD-ROM DRIVE KIT)
GD-ROM DRIVE
610-0617-01A
Device that loads the software in a GD-ROM disc.
see 5 of Section 6.
GD-ROM DRIVE CARTON BOX
(1)
Used for transporting the GD-ROM DRIVE.
See FIG. 5 b.
This carton box is a standard accessory of the
GD-ROM drive.
The following Table 5b lists the parts that are separately marketed but are necessary when
booting this product's software. When having unpacked the shipping crate, make sure that all the
parts in this Table 5b are in the crate. If not so, contact where you have obtained the product.
KEY CHIP (1)
CHIHIRO GDROM ORP ENG
(1)
GD ROM KIT ORP
CUSHION SPONGE
601-11137 (1)
GD-ROM Disc Protector
NOTE: When you order the GD-ROM disc only, specify the part
number 610-0652-0014 (GD SOFT ORP ENG).
TABLE 5 c

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HOW TO USE THE CARTON BOX (GD-ROM DRIVE)
When you want to order for replacing or repairing service of the GD-ROM
drive that is used by the product, pack it in a carton box as instructed below,
and then deliver the carton box to a service agent. If you do not observe the
instruction, your order may not be accepted or may be charged additionally. If
you handle the GD-ROM drive differently from the following instructions, its
components may be damaged.
• Contain the GD-ROM drive in a dedicated carton box. Do not disassemble
it or remove any part from it unless otherwise instructed.
• Before containing the GD-ROM drive in a dedicated carton box, attach the
GD-ROM drive lid (DISC LID) onto the drive and fix the lid with a screw.
• Before containing the GD-ROM drive in a dedicated carton box, remove
the GD-ROM disk from the drive. Do not attempt to move the GD-ROM
drive with a GD-ROM disk inside.
• Before containing the GD-ROM drive in a dedicated carton box, remove
the GD-ROM drive bracket. Carefully keep the GD-ROM drive bracket
and the 4 set screws, because they will be reused.
• When inserting the GD-ROM drive into a dedicated carton box, be careful
about an inserting direction as illustrated below.
• The packing materials in a carton box are used as a cushion. Use them
always when inserting the GD-ROM drive into a dedicated carton box. Do
not bend them.
FIG. 5 b
Remove the GD drive bracket.
STOP
IMPORTANT!