Seneca Z-KEY-MBUS User manual

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content of this document corresponds to the described products and technologies. Stated data may be modified
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INSTALLATION MANUAL
Z-KEY-MBUS
MeterBUS to Serial / Ethernet MODBUS gateway
SENECA s.r.l.
Via Austria, 26 – 35127 – PADOVA – ITALY
Tel. [phone] - Fax [phone]
For manuals in other languages and the configuration software, visit www.seneca.it/products/z-key-mbus
MI005230-EISTRUZIONI IN LINGUA ORIGINALE ENGLISH - 1/8
E

TECHNICAL SPECIFICATIONS
ENGLISH - 2/8
STANDARDS
EN61000-6-4 Electromagnetic emissions, industrial environment.
EN61000-6-2. Electromagnetic immunity, industrial environment.
EN60950 -1 Safety.
INSULATION
ENVIRONMENTAL
CONDITIONS -20°– + 65°C
30%– 90% non condensing.
-20 – + 85°C
IP20.
Temperature
Humidit
y
Storage temperature
Protection ratin
g
ASSEMBLY 25Mm DIN rail IEC EN60715
CONNECTIONS Removable 3-way screw terminals, 5 mm pitch for cable up to 2.5
mm2, IDC10 Rear, RJ45 and micro USB.
POWER SUPPLY 11 – 40 Vdc or 19 – 28 Vac ; 50 – 60 Hz. P typ. 3.5W P 6.5 W max.
EXTERNAL MEMORY Side slot for micro SD card
COMMUNICATIO
N PORTS
Rear RS485 COM1 IDC10. RS485 or RS232 M10-M11-M12.
Ethernet 10/100 baseT RJ45 front with autoswitch.
Side micro USB.
PROTOCOLS MeterBUS, ModBUS TCP server and ModBUS RTU
slave.
For further information, refer to the User Manual.
PROCESSOR ARM 32bit.
FEATURES Integrated webserver, Number of MBUS slave 25 max.
t
1500 VA
POWER SUPPLY
RS485
RS232 MeterBUS
23
24
22
...
IDC10 RJ45 USB
10
11
12
MBus PORT (Meter-Bus) on terminals M22-M24
Number of slaves: 25 Max.
Baud rate: 300 - 38k4 Baud
Voltage: 28 Vdc
Maximum length: 3000 m

ENGLISH - 3/8
PRELIMINARY WARNINGS
The word WARNING preceded by the ⚠symbol indicates conditions or actions that put the
user's safety at risk. The word CAUTION preceded by the symbol ⚠indicates conditions or
actions that might damage the instrument or the connected equipment.
The warranty shall become null and void in the event of improper use or tampering with the module or
devices supplied by the manufacturer as necessary for its correct operation, and if the instructions
contained in this manual are not followed.
WARNING: The full content of this manual must be read before operation. The module
must only be used by qualified electricians.
Specific documentation is available at www.seneca.it/prodotti/z--key-mbus.
The module must be repaired and dama
g
ed parts replaced b
y
the Manufacturer. The product is
sensitive to electrostatic discharges; take appropriate measures during any operation.
Caution: Obstructing ventilation slots with any object is prohibited.
Installing the module next to devices that generate heat is prohibited.
Electrical and electronic waste disposal
(
applicable in the European Union and other countries
with rec
y
clin
g)
. The s
y
mbol on the product or its packa
g
in
g
shows that the product must be
disposed of at a collection centre authorised to recycle electrical and electronic waste.
t

ENGLISH - 4/8
INSTALLATION ON AND REMOVAL FROM THE IEC EN 60715 RAIL
1 2 3
4 5 6
S SENECA
Fig. 1a
22 23 24 10 11
12
Insertion onto the OMEGA IEC EN 60715 rail:
1) Move the two hooks on the back of the module outward as
illustrated in Fig. 1b.
2) Insert the rear IDC10 connector of the module into a free
slot of the OMEGA rail accessory as shown in Fig. 1a.
(insertion is univocal as connectors are polarised).
3) To secure the module to the OMEGA rail, tighten the two
hooks on the side of the IDC10 rear connector as illustrated
in Fig. 1a.
PWR
Rx
Tx
DI1 PWR
DI2 SD
DI3 ETH
ACT
DI4
Z-KEY-MBUS
micro USB
22 23 24 10 11 12
PWR
1 2 3
4 5 6
DI1 PWR
Fig. 1b
22 23 24 10 11
12
Removal from the OMEGA IEC EN 60715 rail:
As shown in figure 1b:
1) With the help of a screwdriver, move
outwards the two hooks on the side of the
module .
2) Carefully extract the module from the rail.
USE OF THE Z-PC-DINAL ACCESSORY
Do not turn the module upside down and do not force the insertion of the IDC10 connector on
the Z-PC-DIN bus. The module's rear IDC10 connector must be plugged into a free slot on the Z-
PC-DIN bus.
The illustration shows the meanings of the various IDC10 connector pins if signals are to be sent via
them directly.
Fig. 1 c and Fig. 1 d show the power connection and RS485 COM1 port on the IDC10.
METER BUS METER BUS
T
t
Power supply
AC-
Power supply
AC+
RS485
GND
RS485
A
RS485
B
IDC10
B
A

ENGLISH - 5/8
ELECTRICAL CONNECTIONS
Vac / Vdc
Vac / Vdc
Do not use
The power suppl
y
must be connected to terminals 2 and 3 or, alternativel
y
,
the Z-PC-DINAL accessory can be used to supply through the rear IDC10
connector. The suppl
y
volta
g
e must compl
y
with the data on the device's plate.
The power suppl
y
source must be protected a
g
ainst an
y
module malfunctions
u
an appropriately-sized safety fuse.
The module has a MeterBUS port on terminals 22-24
• POWER SUPPLY
• COM2 SERIAL PORT
RS485
SERIAL
PORT The module has a COM2 serial
port configurable via the SW2
switch on terminals 10-11-12.
• MeterBUS PORT
CONNECTION STANDARDS
Type of
installation
Maximu
m speed
Connection
maximum
distance
Connection total
length Type of
cable
Small in house 38400 < 350 m < 1000 m 0.5 mm2, R < 30 Ω
Large in house 9600 < 350 m < 3000 m 0.5 mm2, R < 30 Ω
Small wide area 2400 < 1000 m < 3000 m 1.5 mm2, R < 90 Ω
The M-Bus is a non-polarized bus.
For the connection it is possible to use a two-wire shielded telephone cable or an unshielded duplex
cable following the indications in the table.
If a shielded cable is used, this must be connected to earth only from the Z-KEY-MBUS side.
Caution: The upper power supply limits must not be exceeded, as this
could cause serious damage to the module.
Switch the module off before connecting inputs and outputs.
To meet the electromagnetic immunity requirements:
-use shielded signal cables;
-connect the shield to a preferential instrumentation earth system;
-separate shielded cables from other cables used for power installations
(transformers, inverters, motors, induction ovens, etc...).
t
2
1
3
(SW2=OFF)
10 GND
11 A(+)
12 B (-)
10 GND
11 RX
12 TX
SERIAL
PORT
RS232
(SW2=ON)
22 MeterBUS+
23 Not used
24 MeterBUS-

MODULE LAYOUT
ENGLISH - 6/8
35 mm 111 mm
Dimensions (LxHxD) 35 x 102.5 x 111 mm (terminals included).
Weight 250 g
Case PA6 material, black.
CONFIGURATION
The device can be fully set up via integrated web server.
Product programming tools can be downloaded free of charge from www.seneca.it, in the Z- KEY-MBUS
section.
To access the maintenance Web Server, connect with a browser to the maintenance page at the IP
address of the Z-KEY-MBUS, for example: http://192.168.90.101 and, when requested, enter the following
credentials: Username: admin Password: admin.
The default module IP address is static: 192.168.90.101 To
download the factory configuration.
Turn the Z- KEY-MBUS module off and set all eight SW1 DIP-switches ON.
Turn the Z- KEY-MBUS module on and wait 10 seconds.
Turn the Z- KEY-MBUS module off and set all eight SW1 DIP-switches OFF.
This procedure restores the IP address to default settings: 192.168.90.101 and
Webserver/FTP server user login credentials to: admin and password: admin.
FOR FURTHER INFORMATION, PLEASE SEE THE USER MANUAL that can be
downloaded from the
Z-KEY-MBUS section of the www.seneca.it website
102.5 mm
t

ENGLISH - 7/8
LED SIGNALS ON THE FRONT PANEL
LED Status LED meaning
TX1 (Red) Flashing Data transmission on COM1 RS485 port
RX1 (Red) Flashing Data reception on COM1 RS485 port
TX2 (Red) Flashing Data transmission on COM2 RS485 or RS232 port
RX2 (Red) Flashing Data reception on COM2 RS485 or RS232 port
PWR
(Green)
ON Device powered
OFF The device is OFF
SD (Red) Flashing Access to the micro SD card
ETH LNK
(Green)
Flashing Packet transit on Ethernet port
ON No activity on Ethernet port
ETH TRF
(Yellow)
ON Ethernet port connected
OFF No connection on Ethernet port
MBUS PWR
(Green)
ON MeterBUS interface powered
OFF MeterBUS interface OFF
MBUS Rx
(Green)
ON No MeterBUS packet received / Anomaly on the MeterBUS bus
Flashing  Reception of data packet completed
MBUS Tx
(Green) Flashing  Transmission of data packet completed
t

INSERTING THE SD CARD
ENGLISH - 8/8
ETHERNET RJ45 AND USB CONNECTION
SETTINGS
DIP-SWITCHES
SW1
Default: All DIP switches in OFF position
For further information, refer to the USER MANUAL.
SW2
RS232 or RS485 settings on terminals 10-11-12 (COM2 serial port)
RS232 ON
RS485 OFF
ACCESSORIES
Code Description
Z-PC-DINAL1-35 DIN rail support with power supply terminals P = 35 mm
Z-PC-DIN1-35 DIN 1-slot support for rear connector P = 35mm
CE-RJ45-RJ45-R Cavo Ethernet 1.5 m
CS-DB9M-MEF-1012 Z-KEY / RS232-DB9 serial connection cable
KIT-USB Programming KIT (USB + CD cable)
MICRO-SD 4GB-MP 4GN Micro-SD Flash card
CONTACT INFORMATION
Technical support [email protected] Product information [email protected]
Inserting the microSD or microSHDC card, into the side slot. MAX 32 GB.
Push-push connector.
The module has a RJ45 socket on the front panel.
The figure shows where to insert the RJ45 ethernet connector.
For more information see the USER MANUAL.
The module has a microUSB I socket on the front panel.
The figure shows where to insert the micro-USB connector.
For more information see the USER MANUAL.
t
ID4
ID3
ID2
DI1
ETH
LNK
ETH
ACT
SD
PWR
ETHERNET
Z-KEY-MBUS
19 20 21
22 23 24
micro USB
10 11 12
13 14 15
16 17 18
21 3
456
S
SENECA
ETH
USB
METER BUS
Tx
Rx
PWR