Seneca Z-PASS1-R02 User manual

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TECHNICAL SPECIFICATIONS
In order to ensure optimum performance and a longest working life, the module(s) must be provided
with adequate ventilation and no raceways or other objects that obstruct the ventilation slots.
Never install the modules near heat sources.
We recommend installation in the lower part of the control panel.
INSTALLATION RULES
Before performing any operation is mandatory to read the full contents of this
manual. The module may only be used by qualified and skilled technicians in the field
of electric installation. Specific documentation is available for download at website:
.www.seneca.it/products/z-pass1-r02
Only the Manufacturer is authorized to repair the module or to replace damaged parts.
The product is susceptible to electrostatic discharge, take appropriate countermeasures
during any operation.
No warranty is guaranteed in connection with faults resulting from improper use, from
modifications or repairs carried out by Manufacturer-unauthorized personnel on the device,
or if the content of this user Manual is not followed.
Disposal of electrical & electronic equipment (applicable throughout the EU and other
countries with separate collection programs). found on this product or on its The symbol
packaging,indicates that this product it must be handed over to an applicable collection
point for the recycling of electrical and electronic equipments.
PRELIMINARY WARNINGS
POWERSUPPLY
Voltage
Power absorbed
11 – 40 V or 19 – 28 V 50 – 60 Hz.
Typical 3W at 24V ; Max. 4W.
DIGITAL INPUTS
Max. number of channels: 2.
Voltage: OFF<4V ON>8V. Max. Current (Vout+): 20mA.
Current absorbed: 3mA at 12V; 6mA at 24V.
DIGITAL OUTPUTS
Max. number of channels: 3. Voltage (+Vext): 10 – 24V Current:
Max. 200mA. Outputs protected against short-circuit and over-temperature.
PROCESSOR
ARM 9 32bits, 400MHz.
MEMORIES
64 MByte RAM and 1 Gbyte FLASH
External memory slot for micro SD card max. 32 Gbyte
PROTOCOLS
FTP server, SFTP server, HTTP server, ModBUS TCP server,
ModBUS RTU master, ModBUS RTU slave.
OPERATING SYSTEM
Linux.
CHARACTERISTICS
Embedded Webserver.
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TECHNICAL SPECIFICATIONS
STANDARDS
EN61000-6-4 Electromagnetic emission, industrial environment
EN61000-6-2 Electromagnetic immunity, industrial environment
EN61010-1 Safety
INSULATION
ENVIRONMENTAL COND.
Temperature
Humidity
Storage temperature
Protection degree
-20 + 65°C. –
30% – 90% not condensing.
– -20 + 85°C.
IP20.
MOUNTING
35mm IEC EN60715 DIN rail.
CONNECTIONS
5 , for up toremovable 3-way screw terminals 5,08 mm pitch
2
2.5 mm 1 rear IDC10, 1 serial 4 way Phoenix removable cable,
connector, 1 micro SD slot, 2 RJ45 Ethernet connector and
1 USB connector.
COMMUNICATION
PORTS
Max. baud rate: 115 kbps Min. baud rate: 200 bps
Max. length 3 mCOM1 RS232/RS485: removable 4 pin connector .
COM2 RS485: M1-M2-M3 terminals or IDC10 rear connector.
COM4 RS485: screw terminals M4-M5-M6.
USB HOST tipo A.
ETH1 and ETH2 Fast Ethernet 10/100 Mbps RJ45 connectors;
Max. connection length 100 m.
IDC10
ALIMENTAZIONE
ETH1
LAN
1500 V
ETH2
WAN
5
6
RS232
2
3
USB
IDC10 RS485
1
4 POLI
RJ45
RJ45
4
17 18
2122 23 24
19 20 16
INGRESSI
E USCITE
DIGITALI
LED
Status
LED’s meaning
ETH1 / 2
(Verde)
ON
Ethernet 1-2 connection detected.
OFF
Ethernet 1-2 connection absent.
ETH1 / 2
(Giallo)
Blinking
Ethernet 1-2 data activity.
OFF
Ethernet 1-2 no data activity.
SEGNALAZIONI DEI LED SUL FRONTALE
LED SIGNALLING ON FRONT PANEL
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LED
Status
LED’s meaning
PWR
(Green)
ON
Power supply presence
OFF
Device is powered off
RUN
(Green)
Blinking
Device is ready for use
OFF
Device is booting
DIDO
(Green)
ON
Configurable input 1 or output 1 state is HIGH
OFF
Configurable input 1 or output 1 state is LOW
DO
(Green)
ON
DO digital output state is HIGH
OFF
DO digital output state is LOW
RCD
(Green)
ON
Remote connection is disabled
OFF
Remote connection is enabled
VPN
(Green)
ON / OFF
VPN connection is working properly / VPN connection is disabled
Blinking
VPN connection is not working properly
LAN/WAN
(Green)
ON
Ethernet ports are working in LAN/WAN mode
OFF
Ethernet ports are working in SWITCH mode
SERV
(Green)
ON
VPN Box “SERVICE” connection is working properly
Blinking
VPN Box “SERVICE” connection is not working properly
OFF
VPN Box “SERVICE” connection is disabled
RX2-4
(Green)
Blinking
RX2 data reception on COM 2 port, RX4 on COM4 port
ON
RX2 check the COM 2 port connection, RX4 check the COM4 port
OFF
RX2 no data reception on COM 2 port, RX4 on COM4 port
TX2-4
(Green)
Blinking
TX2 data transmission on COM 2 port, TX4 on COM4 port
ON
TX2 check the COM 2 port connection, TX4 check the COM4 port
OFF
TX2 no data transmission on COM 2 port, TX4 on COM4 port
LED SIGNALLING ON FRONT PANEL
Dimensions (L×H×W)
35 x 100 x 111 mm (included terminals).
Weight
220 g.
Case
Material PA6, black color.
MODULE LAYOUT
100 mm
111 mm
35 mm
SENECA
S
Z-PASS1
COM1
1 2 3
4 5 6
LAN / ETH1
WAN / ETH2
MADE I N ITALY
x
x
x
x
x
x
xx
xx
TX2
x
x
PWR
RCD
DIDO
LAN/WAN
RX2
RUN
VPN
DO
SERV
RX4
TX4
Connector Rear bus
(COM 2 and Power Supply)
ET005440B
Z-PASS1-R02
Advanced serial ethernet gateway and serial device server
RS232 / RS485
(COM 1)
4 3 2 1
+
DESCRIPTION
+Vout
CONN. INPUT OUTPUT
Vac/Vdc
Vac/Vdc
RCD
DIDO
+Vext
VPN
DO
GND
12 Vdc, max 20 mA 16
17 18 19
20 21 22 23 24
20
Power Supply Power Supply Remote Conn. Disable Free use 10 to 24 Vdc Virtual Private Network Free use I/O Common
Load Load Vext Load
+
Power Supply
Micro SD Card
USB
16 17 18
19
22
20
23
21
24
232422
2021 19
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This document is property of SENECA Srl. Duplication and reproduction are forbidden, if not authorized.
Contents of the present documentation refers to products and technologies described in it.
This informations may be modified or integrated for technical and / or commercial requirements
SENECA s.r.l.
Via Austria, 26 – 35127 – PADOVA – ITALY
Tel. [phone] - Fax [phone]
Manuals and configuration software are available at website: www.seneca.it/products/z-pass1-r02
EN
EN
INSTALLATION MANUAL
Z-PASS1-R02
Industrial Router - Modbus Ethernet/Serial Gateway
and Serial Device Server with VPN
THE ORIGINAL VERSION IS IN ITALIAN LANGUAGE

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Technical support
[email protected]
Product Informations
[e-mail]
CONTACTS
Code
Description
Z-PASS1
Industrial Router- Modbus Ethernet/Serial Gateway and Serial Device
Server with VPN
Z-PC-DINAL1-35
CEI EN 60715 rail connections system . Pitch= 35 mm with screw terminals
Z-PC-DIN1-35
CEI EN 60715 rail connections system with 1 slot for rear IDC10 connector.
Pitch= 35 mm
CS-DB9M-MEF-PH
Communication Cable RS232/485 1.5 mt
CE-RJ45-RJ45-R
Ethernet straight cable 1.5 mt
ORDER CODES
The 4 way for RS232 or RS485 serial connection cable can be bought by ordering Seneca
code: CS-DB9M-MEF-PH otherwise can be made as shows in the following picture.
connector code: Phoenix contact: 1778858)
 CABLE ASSEMBLING RS232/ RS485
PIN
RS232
RS485
The cable
length
must be less
than
3 meters.
1
CTS
2
TX
B
3
RX
A
4
GND
GND
RS232/485 CABLE ASSEMBLING
1 2
4
3
3
4 2 1
Phoenix contact
female 4 pin
connector code:
1778858
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OTHER ELECTRICAL CONNECTIONS
OTHER Z-PASS1-R02 PORTS
 SLOT FOR MICRO SD CARD
The Z-PASS1-R02 has a slot for micro SD card placed on the
side of the case. Before pushing the micro SD or micro SHDC in
this slot, please be sure that the SIM card golden contacts are
facing towards left (as in the picture on side).
SD card any class Max. 32 GB.
The slot is push-push type.
21+Vext
20 DO
19 RCD
24 GND
23 DO
22 VPN
Load
Load
Load
0V
Max 24V
12V 20mA
21+Vext
20 DI
19 RCD
18 PWR.
17 PWR.
16 +12V
0V
Max 24V
21+Vext
20 DI
19 RCD
24 GND
23 DO
22 VPN
 2 DIGITAL INPUTS (Remote Connection Disable input and Digital Input)
The device has one or two digital inputs.
One allow to disable the remote connection and
one is configurable also as digital output via
software.
The inputs may be powered internally or
externally, as shown on the pictures in the side.
For configuration and more information please
refer to the USER MANUAL.
 3 DIGITAL OUTPUTS (VPN active, Digital Output and as an alternative to DI)
The device has two or three digital outputs.
One indicate if VPN is active,
one is software configurable as an alternative to an input,
and one is a generic configurable output.
For configuration and more information please
refer to the USER MANUAL.
 USB #1 HOST PORT
The Z-PASS1-R02 has a USB HOST type A
connector, here you can connect a USB memory stick
for firmware upgrading.
Max. available current: 100 mA.
 ETHERNET RJ45 PORTS (ON FRONTAL PANEL)
The Z-PASS1 R02 has two Ethernet ports with RJ45 -
connectors on the front panel.
SWITCH The two ports are internally connected in
mode r d modeo separate in LAN / WAN .
The two ports have the same MAC Address.
 RS232 OR RS485 COM1 PORT(4 PINS)
The - has serial RS232 or RS485 Z-PASS1 R02
COM1
port on the removable 4 pin contacts connector.
The cable length for the RS232 interface must be
less
than 3 meters.
RS232 COM1
Ethernet 1 RJ45
Ethernet 2 RJ45
USB #1 HOST
321
Z-PASS1-R02 PORTS
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ELECTRICAL CONNECTIONS
 POWERSUPPLY
In order to satisfy the electromagnetic compliance requirements:
- Use shielded cables for the signals transmission.
- Connect the shield to a preferential ground for devices.
- Space the shielded cables from other cables used for power installations.
(transformers, inverters, motors, induction ovens, etc...).
In addition to the IDC10 connector, power supply can
also be supplied by terminals 17 and 18.
NOTA: A minimum 1A safety fuse, delayed, must be
installed in the power supply line near the device.
 RS485 COM 2 AND RS485 COM 4 PORTS
Z-PASS1-R02 module has two serial communication
RS 485 ports: COM 2 and COM 4.
The RS485 COM2 port can be connected through
1-2-3 screw terminals or by rear IDC10 connector.
POWERSUPPLY
161718
AC / - AC / +
B (-) GND A (+)
321
RS 485 (COM 2) RS 485 (COM 4)
654
B (-) GND A (+)
17
16
18
+12V a 20 mA
Tens. Vout+
Powersupply
19 – 28V 50 – 60 Hz
11 – 40V 4W
Don’t turn upside down the module and don’t force the insertion of the IDC10 connector into the
Z-PC-DIN bus. The IDC10 connector located on the rear of the module will be inserted on a free slot
of Z-PC-DIN accessory. In the figure you can see the meaning of the various pins of the rear IDC10
connector if you want to provide the signals directly through this connector. The pictures Pic.3 and
Pic.4 show how to connect powersupply and RS485 COM2 port to the rear IDC10 connector.
USE OF Z-PC-DINAL ACCESSORY
B
A
Pic. 3
RS485
A
RS485
B
RS485
GND
IDC10
Power supply
AC-
Power supply
AC+
Pic. 4
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Insertion on the IEC EN 60715 DIN rail:
1) Move the two hooks on the back of the module
outwards as illustrated in Pic.2.
2) Insert the module rear IDC10 connector into a free
slot of DIN rail accessory as you can see in Pic.1.
(the insertion is one way only because the connectors
are polarized).
3) To secure the module to the IEC EN 60715 DIN rail,
tighten the two hooks on the side of the IDC10 rear
connector as shown in Pic.1.
Removal from IEC EN 60715 DIN rail:
As shown in Pic.2:
1) Move outwards the two hooks on the side of the
module, with the help of a screwdriver.
2) Extract the module from the IEC EN 60715 DIN rail.
INSTALLATION ON AND REMOVAL FROM IEC EN 60715 DIN RAIL
22 23 24
19 20 21
X
SENECA
S
Z-PASS1
COM1
1 2 3
4 5 6
LAN / ETH1
WAN / ETH2
TX2
PWR
RCD
DIDO
LAN/WAN
RX2
RUN
VPN
DO
SERV
RX4
TX4
USB
16 17 18
19
22
20
23
21
24
Pic. 1
22 23 24
19 20 21
X
SENEC A
S
Z-PASS1
COM1
1 2 3
4 5 6
LAN / ETH1
WAN / ETH2
TX2
PWR
RCD
DIDO
LAN/WAN
RX2
RUN
VPN
DO
SERV
RX4
TX4
USB
16 17 18
19
22
20
23
21
24
Pic. 2
MODBUS CONNECTION STANDARDS
1) Install the modules on the DIN rail (max 120).
2) Connect the remote modules using cables of proper length.
On the table the following data about the cables length are provided:
-Bus Length: Modbus network maximum length as a function of the Baud rate.
It is the length of the cables which connect the two bus terminators modules (see Scheme 1).
-Drop Length: maximum length of a drop line (see Scheme 1).
 MODBUS Scheme 1
Bus length
Derivation Length
Baudrate
1200 m
2 m
115 kbps
In order to obtain maximum performances it’s
recommended to use a specific shielded cable, as
an example BELDEN 9841.
Module 2
Module 3
Module 1 Module 5
Module 4
DL
Terminator Terminator
Bus Length
DL: Derivation Length
Scheme 1