Seneca Z-PASS2 User manual

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Before performing any operation is mandatory to read the full contents of this
manual. The module may only be used by qualified and skilled technicians in the field
of electric installation. Specific documentation is available for download at website:
www.seneca.it/prodotti/z-pass2
Only the Manufacturer is authorized to repair the module or to replace damaged parts.
The product is susceptible to electrostatic discharge, take appropriate countermeasures
during any operation.
No warranty is guaranteed in connection with faults resulting from improper use, from
modifications or repairs carried out by Manufacturer-unauthorized personnel on the
device, or if the content of this user Manual is not followed.
Disposal of electrical & electronic equipment (applicable throughout the EU and other
countries with separate collection programs). found on this product or on its The symbol
packaging,indicates that this product it must be handed over to an applicable collection point
for the recycling of electrical and electronic equipments.
PRELIMINARY WARNINGS
COMMUNICATION
PORTS
COM1 RS232/RS485: removable 4 pin connector . Max. cable length 3m
COM2 RS485: M1-M2-M3 terminals or IDC10 rear connector.
COM4 RS485: M4-M5-M6 screw terminals.
Max. baud rate: 115 kbps Min. baud rate: 200 bps.
ETH1 and ETH2 Fast Ethernet 10/100 Mbps RJ45 connectors;
USB HOST A type.Max. connection cable length 100 m.
POWERSUPPLY
Tension
Power absorbed
19 – 40 V or 19 – 28 V 50 – 60 Hz.
Typical 4W at 24V ; Max. 6W.
DIGITAL INPUTS
Max. number of channels: 4.
Voltage: OFF<4V ON>8V. Max. Current (Vout+): 20mA.
Current absorbed: 3mA at 12V; 6mA at 24V.
DIGITAL OUTPUTS
Max. number of channels: 4. Voltage (+Vext): 10 – 24V .Current:
Max. 200mA. Outputs protected against short-circuit and over-temperature.
PROCESSOR
ARM 9 32bit.
MEMORIES
64 MB RAM and 1 GB FLASH
Slot for micro SD card (max. 32 GB Card supported)
Slot for mini SIM card.
MODEM 3G+
GSM / GPRS / EDGE / WCDMA / UMTS / HSDPA / HSUPA / HSPA+
PROTOCOLS
FTP server, SFTP server, HTTP server, ModBUS TCP server,
ModBUS RTU master, ModBUS RTU slave.
CHARACTERISTICS
Embedded Webserver. Firmware upgradable via webserver.
TECHNICAL SPECIFICATIONS
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STANDARDS
EN61000-6-4 Electromagnetic emission, industrial environment.
EN61000-6-2 Electromagnetic immunity, industrial environment.
EN 301 511 .Harmonized standard for mobile stations
EN 301 489-1 Electromagnetic compatibility for radio equipment.
EN 301 489-7 Specific (EMC) conditions for mobile radioequipment.
EN 60950 Safety of information Technology Equipment.
ISOLATION
ENVIRONMENTAL COND.
Operating Temperature
Humidity
Storage temperature
Protection degree
-20 + 65°C. –
30% – 90% not condensing.
– -20 + 85°C.
IP20
MOUNTING
IEC EN60715 DIN Rail.
CONNECTIONS
2
6 , for up to 2.5 mm ,removable 3-way terminals 5,08 mm pitch cable
1 rear IDC10, 1 serial 4 way connector,
1 micro-SD slot, 1 mini-SIM slot, 1 USB connector,
1 SMA connector for GPS antenna, 1 SMA connector for 3G+ antenna
and 2 Ethernet RJ45 connectors.
Easy wiring of power supply and serial communication port through
Seneca rail bus.Z-PC-DINAL2-52.5 bus support for IEC EN 60715
TECHNICAL SPECIFICATIONS
5
6
2
3
1
4
14 15
21 22 23 24
19 2016
ETH1
LAN
ETH2
WAN
ALIMENTAZIONE
RS232
RS485
INGRESSI
E USCITE
DIGITALI
IDC10
1500 V
USB
IDC10
4 POLI
RJ45
RJ45
LED
Status
Description
ETH1 / 2
(Green)
ON
Ethernet 1-2 connection detected
OFF
Ethernet 1-2 connection absent
ETH1 / 2
(Yellow)
Blinking
Ethernet 1-2 data activity
OFF
Ethernet 1-2 no data activity
LED SIGNALLING ON FRONT PANEL
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LED
Status
LED’s meaning
PWR (Green)
ON / OFF
Power supply presence / Device is powered off
RUN (Green)
Blinking / OFF
Device is ready for use / Device is booting
DIDO1/2
(Green)
ON
Configurable input1 / 2 or output1 / 2 state is HIGH
OFF
Configurable input1 / 2 or output1 / 2 state is LOW
DI / DO
(Green)
ON
DI digital input state is HIGH / DO digital output state is HIGH
OFF
DI digital input state is LOW / DO digital output state is LOW
RCD (Green)
ON / OFF
Remote connection is disabled / Remote connection is enabled
VPN
(Green)
ON / OFF
VPN connection is working properly / VPN connection is disabled
Blinking
VPN connection is not working properly
LAN/WAN
(Green)
ON
Ethernet ports are working in LAN/WAN mode
OFF
Ethernet ports are working in SWITCH mode
SERV
(Green)
ON / OFF
VPN Box “SERVICE” connection is working properly / is disabled
Blinking
VPN Box “SERVICE” connection is not working properly
RX2-4
(Green)
Blinking
RX2 data reception on COM 2 port, RX4 on COM4 port
ON
RX2 check the COM 2 port connection, RX4 check the COM4 port
OFF
RX2 no data reception on COM 2 port, RX4 on COM4 port
TX2-4
(Green)
Blinking
TX2 data transmission on COM 2 port, TX4 on COM4 port
ON
TX2 check the COM 2 port connection, TX4 check the COM4 port
OFF
TX2 no data transmission on COM 2 port, TX4 on COM4 port
3G PWR
(Green)
ON
3G+ modem is powerd ON
STAT
(Yellow)
Slow blinking
      0.2s OFF 1.8s ON searching for GSM network
Slow blinking
 1.8s OFF 0.2s ON registered on GSM network
Fast blinking
Data transfer in progress
LED SIGNALLING ON FRONT PANEL
Dimensions (W×H×D)
52.5 x 100 x 111 mm
Case / Weight
Material PA6, black color. / 280 g.
111 mm
52.5 mm
232422
2021 19
100 mm
MADE I N ITALY
Micro SD Card
Connector Rear bus
(COM 2 and Power Supply)
ET005450B
Z-PASS2-R02
Advanced serial ethernet / 3G gateway and serial device server
RS232 / RS485
(COM 1)
4 3 2 1
SIM Card
Push-Push
connector
+
DESCRIPTION
+Vout
CONN. INPUT OUTPUT
RCD
DI
DIDO1
DIDO2
+Vext
VPN
DO
GND
12 Vdc, max 20 mA 16
17 18 19 19
20 21 22 23 24
20
Remote Conn. Disable Free use Free use Free use 10 to 24 Vdc Virtual Private Network Digital Output I/O Common
Load Load Load Vext Load
+
Z-PASS2
S
SENECA
STAT
GPS
ANT
3G
ANT
PWR
LAN/WAN
RX2
TX2
DIDO1
DI
COM1
USB 1 2 3
4 5 6
RUN
DIDO2
DO
VPNRCD
SERV
RX4
TX4
13 14 15
3G PWR
WAN / ETH2 LAN / ETH1
16 17 18
19
22
20
23
21
24
MODULE LAYOUT
ENGLISH - 1/8MI004541-E THE ORIGINAL VERSION IS IN ITALIAN LANGUAGE
This document is property of SENECA Srl. Duplication and reproduction are forbidden, if not authorized.
Contents of the present documentation refers to products and technologies described in it.
This informations may be modified or integrated for technical and / or commercial requirements
SENECA s.r.l.
Via Austria, 26 – 35127 – PADOVA – ITALY
Tel. [phone] - Fax [phone]
Manuals and configuration software are available at website: www.seneca.it/products/z-pass2
EN
EN
INSTALLATION MANUAL
Z-PASS2 -IO
VPN Industrial Gateway - Serial Device Server,
with built-in I/O’s - Modem 3G+ / Ethernet Router, GPS

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Technical support
[email protected]
Product Information
[e-mail]
CONTACTS
Code
Description
Z-PC-DINAL2-52.5
CEI EN 60715 rail connections system with screw terminals. Pitch=52.5 mm
CS-DB9M-MEF-PH
Communication Cable RS232/485 1.5 mt.
CE-RJ45-RJ45-R
Ethernet cable 1.5 mt. (straight)
MSD
Micro SD Card
ORDER CODES
Female 4 pin
connector
1 2
4
3
3
4 2 1
The 4 way for RS232 or RS485 serial connection cable can be bought by ordering Seneca
code: CS-DB9M-MEF-PH.
 CABLE RS232/ RS485
PIN
RS232
RS485
The cable
length
must be less
than
3 meters.
1
CTS
2
TX
B
3
RX
A
4
GND
GND
RS232/RS485 CABLE
SIM Card
Contatti
metallici
della micro
SD card
 SLOT FOR MICRO SD CARD
Z-PASS2 has a slot for micro SD card placed on the
side of the case.
Before pushing the micro SD (or micro SHDC) in this slot,
please be sure that the SD card golden contacts are
facing towards left (as in the picture on side).
SD card any class Max. 32 GB.
The slot is push-push type.
 SLOT FOR MINI SIM CARD
Z-PASS2 has a slot for micro SIM card placed on the
side of the case.
Before pushing the mini SIM in this slot, please be sure
that the SIM card golden contacts are facing towards right
(as in the picture on side).
OTHER Z-PASS2 PORTS
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Ethernet 1 RJ45
Ethernet 2 RJ45
USB #1 HOST
321
21+Vext
20 DIDO2
19 DIDO1
24 GND
23 DO
22 VPN
Load
Load
Load
0V
Max 24V
Load
Tens. Vout+ 12V 20mA
21+Vext
20 DIDO2
19 DIDO1
18 DI
17 RCD
16 +12V
18 DI
17 RCD
16 +12V
0V
Max 24V
21+Vext
20 DIDO2
19 DIDO1
24 GND
23 DO
22 VPN
 ELECTRICAL CONNECTIONS FOR DIGITAL INPUTS (RCD, DI, DIDO1 and DIDO2)
The device has :
- 1 Digital input (RCD) reserved for disable
the remote connection
- 1 Digital input (DI).
- 2 channels software onfigurables so as
digital input or digital output (DIDO1 and
DIDO2).
- 1 Digital output reserved to indicate that
VPN is active.
- 1 Digital output (DO).
For configuration and more information
please refer to the USER MANUAL.
ELECTRICAL CONNECTIONS FOR DIGITAL OUTPUTS (VPN, DO, DIDO1 and DIDO2)
ELECTRICAL CONNECTIONS AND Z-PASS2 PORTS
 USB #1 HOST PORT
Z-PASS2 has an USB HOST type A connector, here
you can connect a USB memory stick for firmware upgrading.
100mA Max. available current.
 ETHERNET RJ45 PORTS (ON FRONTAL PANEL)
Z-PASS2 has two Ethernet ports with RJ45
connectors on the front panel.
SWITCH The two ports are internally connected in
mode r d modeo separate in LAN / WAN .
The two ports have the same MAC Address.
 RS232 OR RS485 COM1 PORT(4 PINS)
Z-PASS2 has serial RS232 or RS485 COM1
port on the removable 4 pin contacts connector.
The cable length for the RS232 interface must be
less than 3 meters.
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RS 485 (COM4)
654
B (-) GND A (+)
B (-) GND A (+)
321
RS 485 (COM2)
Power Supply
19 – 28V 50 – 60 Hz
19 – 40V 6W
14
13
15
N.C.
POWER SUPPLY
15 1413
AC / - AC / +
 POWER SUPPLY
In order to satisfy the electromagnetic compliance requirements:
- Use shielded cables for signals transmission.
- Connect the shield to a preferential ground for devices.
- Space the shielded cables from power cables installations.
(transformers, inverters, motors, induction ovens, etc...).
In addition to the IDC10 connector, power supply can
also be supplied by terminals 14 and 15.
NOTA: A minimum 1A safety fuse, delayed, must be
installed in the power supply line near the device.
 RS485 COM 2 AND RS485 COM 4 PORTS
Z-PASS2 module has two serial communication
RS485 ports: COM2 and COM4.
COM2 port can be connected through
1-2-3 screw terminals or by rear IDC10 connector.
ELECTRICAL CONNECTIONS
B
A
Pic. 3
RS485
A
RS485
B
RS485
GND
IDC10
Power supply
AC-
Power supply
AC+
Pic. 4
Please pay atention to the right installation side of the rear IDC10 connector into the Z-PC-
DINAL2-52.5 bus.
In the figure below you can see the meaning of the various pins of the rear IDC10 connector if you
want to provide the signals directly through this connector. The pictures Pic.3 and Pic.4 show, how
to connect powersupply and RS485 COM2 port to the rear IDC10 connector.
USE OF Z-PC-DINAL ACCESSORY
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Pic. 1
Z-PASS2
S
SENECA
STAT
MAIN
ANT
DIV
ANT
PWR
LAN/
WAN
SWITCH
VPN
SERV
RUN
COM1
USB #1 1 2 3
4 5 6
RX1
TX1
RX2
TX2
RX4
TX4
13 1415
3G PWR
WAN / ETH2 LAN / ETH1
Pic. 2
USB #1 12313 14 15
Z-PASS2
S
SENECA
STAT
MAIN
ANT
DIV
ANT
PWR
LAN/
WAN
SWITCH
VPN
SERV
RUN
COM1
456
RX1
TX1
RX2
TX2
RX4
TX4
3G PWR
WAN / ETH2 LAN / ETH1
Insertion on the IEC EN 60715 DIN rail:
1) Move the two hooks on the back of the module
outwards as illustrated in Pic.2.
2) Insert the module rear IDC10 connector into a free
slot of DIN rail BUS accessory as you can see in Pic.1.
ATTENTION: the insertion is one way only because the
connectors are polarized.
3) To secure the module to the IEC EN 60715 DIN rail,
tighten the two hooks on the side of the IDC10 rear
connector as shown in Pic.1.
Removal from IEC EN 60715 DIN rail:
As shown in Pic.2:
1) Move outwards the two hooks on the side of the
module, with the help of a screwdriver.
2) Extract the module from the IEC EN 60715 DIN rail.
INSTALLATION AND REMOVAL FROM IEC EN 60715 DIN RAIL
Module 2
Module 3
Module 1 Module 5
Module 4
DL
Terminator Terminator
Bus Length
DL: Derivation Length
Scheme 1
1) Install the modules on the DIN rail (max 120).
2) Connect the remote modules using cables of proper length (see Scheme 1).
On the table the following data about the cables length are provided:
-Bus Length: Modbus network maximum length as a function of the Baud rate.
It is the length of the cables which connect the two bus terminators modules (see Scheme 1).
-Derivation Length (DL): maximum length of a drop line (see Scheme 1).
 MODBUS Scheme 1
Bus length
DL
Baudrate
1200 m
2 m
115 kbps
In order to obtain maximum performances it’s
recommended to use a specific shielded cable.
MODBUS CONNECTION STANDARDS
In order to ensure optimum performance and the best device’s operating life, the module(s) must be
provided with adequate ventilation without raceways or other objects that can obstruct the ventilation
slots. Never install the modules near heat sources.
We recommend installation in the lower part of the control panel.
INSTALLATION RULES
A-GPS-SMA GPS antenna with magnetic and adhesive base. Cable L=3 mt.