SEW-Eurodrive MOVIDRIVE B User manual

Drive Technologie \ Drive Automation \ System Integration \ Services
Operating Instructions
MOVIDRIVE
®
B, MOVIDRIVE
®
compact, MOVIDRIVE
®
A
Information regarding UL
Ausgabe 02/2010 16917219 / EN

SEW-EURODRIVE—Driving the world

Operating Instructions – MOVIDRIVE® MDX60B/61B 3
Content
Content
1MOVIDRIVE
®B .................................................................................................... 4
1.1 Information regarding UL ............................................................................ 4
1.2 Wiring diagram for basic unit ...................................................................... 7
2MOVIDRIVE
®compact ...................................................................................... 10
2.1 Information Regarding UL......................................................................... 10
2.2 Wiring diagram for basic unit .................................................................... 12
3MOVIDRIVE
®A .................................................................................................. 14
3.1 Information Regarding UL......................................................................... 14
3.2 Wiring diagram for basic unit .................................................................... 16

4Operating Instructions – MOVIDRIVE® MDX60B/61B
1Information regarding UL
MOVIDRIVE®B
1MOVIDRIVE
®B
1.1 Information regarding UL
1.1.1 Field wiring power terminals
• Use 60/75 °C copper wire only – Models with suffix 0003 to 0300.
Use 75 °C copper wire only – Models with suffix 0370 to 2500.
• Tighten terminals to in-lbs (Nm) as follows:
1.1.2 Short-circuit current rating
• Suitable for use on a circuit capable of delivering not more than 200,000 rms sym-
metrical amperes:
– MOVIDRIVE®B models with suffix 0005 to 2500 (400 V units only).
Max. voltage is limited to 500 V.
– MOVIDRIVE®B models with suffix 0015 to 0300 (230 V units only).
Max. voltage is limited to 240 V.
Series Frame size in-lbs Nm
MOVIDRIVE®B 0XS, 0S, 0L 5 0.6
1, 2S 5 0.6
2131.5
3313.5
4, 5 120 14
6 180 20
7 620 70

Operating Instructions – MOVIDRIVE® MDX60B/61B 5
1
Information regarding UL
MOVIDRIVE®B
1.1.3 Branch circuit protection
Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the National Electrical
Code and any additional local codes.
For maximum fuse rating see tables below.
AC 400/500 V
units
AC 230 V units
MOVIDRIVE®
MDX60B/61B...5_3
Max. supply short cir-
cuit current
Max. supply voltage Max. fuse rating
0005/0008/0011/0014 AC 200,000 A AC 500 V AC 15 A / 600 V
0015/0022/0030/0040 AC 200,000 A AC 500 V AC 35 A / 600 V
0055/0075 AC 200,000 A AC 500 V AC 60 A / 600 V
0110 AC 200,000 A AC 500 V AC 110 A / 600 V
0150/0220 AC 200,000 A AC 500 V AC 175 A / 600 V
0300 AC 200,000 A AC 500 V AC 225 A / 600 V
0370/0450 AC 200,000 A AC 500 V AC 350 A / 600 V
0550/0750 AC 200,000 A AC 500 V AC 500 A / 600 V
0900 AC 200,000 A AC 500 V AC 250 A / 600 V
1100 AC 200,000 A AC 500 V AC 300 A / 600 V
1320 AC 200,000 A AC 500 V AC 400 A / 600 V
1600 AC 200,000 A AC 500 V AC 400 A / 600 V
2000 AC 200,000 A AC 500 V AC 500 A / 600 V
2500 AC 200,000 A AC 500 V AC 600 A / 600 V
MOVIDRIVE®
MDX61B...2_3
Max. supply short cir-
cuit current
Max. supply voltage Max. fuse rating
0015/0022/0037 AC 200,000 A AC 240 V AC 30 A / 250 V
0055/0075 AC 200,000 A AC 240 V AC 110 A / 250 V
0110 AC 200,000 A AC 240 V AC 175 A / 250 V
0150 AC 200,000 A AC 240 V AC 225 A / 250 V
0220/0300 AC 200,000 A AC 240 V AC 350 A / 250 V

6Operating Instructions – MOVIDRIVE® MDX60B/61B
1Information regarding UL
MOVIDRIVE®B
1.1.4 Motor Overload Protection
The units are provided with motor overload protection with a trip current adjusted to
150% of the rated motor current.
1.1.5 Ambient temperature
The units are suitable for an ambient temperature of 40 °C, max. 60 °C with derated out-
put current.
To determine output current rating at higher than 40 °C, the output current should be de-
rated 2.5 % per °C between 40 °C and 50 °C, and 3 % per °C between 50 °C and 60 °C.
INFORMATION
•An external DC 24 V voltage supply has to be limited to a max. voltage
Umax = DC 30 V and max. current Imax = 8 A.
•UL certification does not apply to operation in voltage supply systems with a
non-grounded star point (IT systems).

Operating Instructions – MOVIDRIVE® MDX60B/61B 7
1
Wiring diagram for basic unit
MOVIDRIVE®B
1.2 Wiring diagram for basic unit
1.2.1 Power section and brake (size 1-6)
Always switch off the brake on the DC and AC sides with:
– all hoist applications,
– Drives that require a rapid brake response time
– CFC and SERVO operating modes
1805559691
* With sizes 1, 2 and 2S, there is no PE connection next to the supply system connection terminals and motor con-
nection terminals (X1, X2). In this case, use the PE terminal next to the DC link connection (X4).
** You must adhere to the connection sequence of the brake connector. Incorrect connection will cause irrepa-
rable damage to the brake. Read the operating instructions for the motors when connecting the brake using
the terminal box.
INFORMATION
• Connect the brake rectifier using a separate supply system lead.
•Supply via the motor voltage is not permitted!
X1:
X2:
X3:
F14/F15F14/F15
L1 L2 L3
L1' L2' L3'
F11/F12/F13
K11
(AC-3)
L1
L2
L3
PE
L1 L2 L3
UV
1
2
3
4
5
1
2
3
4
5
K12
(AC-3)
K12
(AC-3)
DBØØDBØØDBØØ
DGNDDGND
DGND
BG
BGE
BG
BGE
*
F14/F15
K11
(AC-3)
K11
(AC-3)
K11
(AC-3)
1
2
3
4
13
14
15
BMK
U
AC
U
AC
U
AC
CT/CV, CM71 ... 112: Cutoff in the DC and AC circuits
Brake connector**
X4:
-U
Z
+U
Z
PE
DC link
connection
M
3-phase
Protective earth (shield)
Line filter option NF...
CT/CV/DR/DT/DV:
Cutoff in the AC-
circuit
CT/CV/DR/DT/DV:
Cutoff in the DC and AC
circuits
white
red
blue
white
red
blue
Power section
W+R -R
PE
Section “Braking resistor
connection
BW.../BW..-T/BW...-P”
BE BE

8Operating Instructions – MOVIDRIVE® MDX60B/61B
1Wiring diagram for basic unit
MOVIDRIVE®B
Brake rectifier in
the control cabinet
Install the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the control cabinet. Joint instal-
lation is only permitted with shielded power cables.
1.2.2 Power section and DC power supply unit (size7)
For connecting the brake, refer to the wiring diagram of size 1-6.
Technical data of
DC power supply
unit:
• Rated current: AC 2.4 A
• Inrush current AC 30 A / AC 380 - 500 V
2079053451
X1:
X2:
X3:
L1 L2 L3
L1' L2' L3'
F11/F12/F13
K11
(AC-3)
L1
L2
L3
PE
L1 L2 L3
UV
M
3-phase
NF... line filter option
Power section
W+R -R
PE
F11/F12/F13
L1
L2
L3
PE
L1 L2 L3
91011
12
Power
supply
unit
Section “Connection
of braking resistor
BW.../BW..-T/BW...-P”
INFORMATION
Note that the connection of external +24 V power supply units to the X10:9 control ter-
minal is not permitted in backup mode via power supply unit. Incorrect connection
prompts an error message.

Operating Instructions – MOVIDRIVE® MDX60B/61B 9
1
Wiring diagram for basic unit
MOVIDRIVE®B
1.2.3 Braking resistor BW... / BW...-...-T /BW...-...-P
1805563147
Power section
When the internal temperature
switch trips, K11 must be opened
and DIØØ"/Controller inhibit"
must receive a "0" signal. The
resistor circuit must not be
interrupted!
When the external bimetal relay
(F16) trips, K11 must be opened and
DIØØ "/Controller inhibit" must
receive a "0" signal . The resistor
circuit must not be interrupted!
Power section Power section
When the signal contact F16 trips,
K11 must be opened and DIØØ"/Controller
inhibit" must receive a "0" signal. The resistor
circuit must not be interrupted!
T2
T1
affects
K11
BW...-...-T
RB2
RB1
X3:
+R -R
PE
BW...
F16
X3:
+R -R
PE
Wirkt
auf K11
46
X3:
+R -R
PE
BW...-...-P
affects
K11
97 95
98 96
F16
Overload protection
Braking resistor type Design speci-
fied
Internal temperature switch
(..T)
External bimetallic relay
(F16)
BW... - - Required
BW...-...-T - One of the two options (internal temperature switch/external
bimetallic relay) is required.
BW...-003 / BW...-005 Adequate - Permitted
BW090-P52B Adequate - -

10 Operating Instructions – MOVIDRIVE® MDX60B/61B
2Information Regarding UL
MOVIDRIVE®compact
2MOVIDRIVE
®compact
2.1 Information Regarding UL
2.1.1 Field Wiring Power Terminals
• Use 60/75 °C copper wire only – Models with suffix 0003 to 0300.
Use 75 °C copper wire only – Models with suffix 0370 to 0750.
• Tighten terminals to in-lbs (Nm) as follows:
2.1.2 Short Circuit Current Rating
• Suitable for use on a circuit capable of delivering not more than 200,000 rms sym-
metrical amperes:
– MOVIDRIVE®compact models with suffix 0015 to 0750 (400 V units only).
Max. voltage is limited to 500 V.
– MOVIDRIVE®compact models with suffix 0015 to 0300 (230 V units only).
Max. voltage is limited to 240 V.
Series Frame Size in-lbs Nm
MOVIDRIVE®compact 1 5 0.6
2131.5
3313.5
4, 5 120 14

Operating Instructions – MOVIDRIVE® MDX60B/61B 11
2
Information Regarding UL
MOVIDRIVE®compact
2.1.3 Branch Circuit Protection
Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the National Electrical
Code and any additional local codes.
For maximum fuse rating see tables below.
400/500 V units
230 V units
2.1.4 Motor Overload Protection
The units are provided with motor overload protection with a trip current of 140% of the
rated current.
2.1.5 Ambient Temperature
The units are suitable for an ambient temperature of 40 °C, max. 60 °C with derated out-
put current.
To determine output current rating at higher than 40 °C, the output current should be de-
rated 2.5 % per °C between 40 °C and 50 °C, and 3 % per °C between 50 °C and 60 °C.
MOVIDRIVE®compact
MC_4_A...5_3
Max. supply short cir-
cuit current
Max. supply voltage Max. fuse rating
0015/0022/0030/0040 AC 200,000 A AC 500 V AC 35 A / 600 V
0055/0075/0110 AC 200,000 A AC 500 V AC 30 A / 600 V
0150/0220 AC 200,000 A AC 500 V AC 175 A / 600 V
0300 AC 200,000 A AC 500 V AC 225 A / 600 V
0370/0450 AC 200,000 A AC 500 V AC 350 A / 600 V
0550/0750 AC 200,000 A AC 500 V AC 500 A / 600 V
MOVIDRIVE®compact
MC_4_A...2_3
Max. supply short cir-
cuit current
Max. supply voltage Max. fuse rating
0015/0022/0037 AC 200,000 A AC 240 V AC 30 A / 250 V
0055/0075 AC 200,000 A AC 240 V AC 110 A / 250 V
0110 AC 200,000 A AC 240 V AC 175 A / 250 V
0150 AC 200,000 A AC 240 V AC 225 A / 250 V
0220/0300 AC 200,000 A AC 240 V AC 350 A / 250 V
NOTES
•An external DC 24 V voltage supply has to be limited to a max. voltage
Umax = DC 30 V and max. current Imax = 8 A.
•UL certification does not apply to operation in voltage supply systems with a
non-grounded star point (IT systems).

12 Operating Instructions – MOVIDRIVE® MDX60B/61B
2Wiring diagram for basic unit
MOVIDRIVE®compact
2.2 Wiring diagram for basic unit
2.2.1 Wiring the power section and brake
Always switch off the brake on the DC and AC sides with:
– All hoist applications
– Drives that require a rapid brake response time
– CFC and SERVO operating modes
55310CEN
Figure 1: Wiring diagram, power section and brake
* With sizes 1 and 2, there is no PE connection next to the supply system connection terminals and motor connec-
tion terminals (X1, X2). In this case, use the PE terminal next to the DC link connection (X4).
Important: Read the operating instructions for the motors when connecting the brake.
X1:
X2:
X3:
F14/F15F14/F15
L1 L2 L3
L1' L2' L3'
F11/F12/F13
K11
(AC-3)
L1
L2
L3
PE
L1 L2 L3
U V W +R-RPE
123 78
456 89
1
2
3
4
5
1
2
3
4
5
K12
(AC-3)
K12
(AC-3)
DBØØDBØØDBØØ
DGNDDGND
DGND
BG
BGE
BG
BGE
F14/F15
K11
(AC-3)
K11
(AC-3)
K11
(AC-3)
1
2
3
4
13
14
15
BMK
V
AC
V
AC
V
AC
CT/CV, CM71 ... 112: Cut-off in the DC and AC circuits
Brake connector
X4:
-UZ+UZPE
DC link
connection*
M
3-phase
Protective earth (shield)
NF... line filter option
CT/CV/DT/DV/D:
Cut-off in the AC
circuit
CT/CV/DT/DV/D:
Cut-off in the DC and
AC circuits
white
red
blue
white
red
blue
Power section
see section "Connecting
braking resistors
BW... / BW..-T / BW...-P"
STOP!
If the brake rectifier is connected via the supply system lead, the braking function is re-
stricted.
• Connect the brake rectifier using a separate supply system lead.
•Supply via the motor voltage is not permitted!

Operating Instructions – MOVIDRIVE® MDX60B/61B 13
2
Wiring diagram for basic unit
MOVIDRIVE®compact
Brake rectifier in
control cabinet
Install the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the control cabinet. Joint instal-
lation is only permitted with shielded power cables.
2.2.2 Connecting BW... / BW...-...-T /BW...-...-P braking resistors
59500AEN
Power section
T
2
T
1
Has effect
on K11
BW...-...-T
RB2
RB1
When the internal temperature switch
triggers, K11 must be opened and
DIØØ"/Controller inhibit assigned
a "0" signal. Do not interrupt the
resistor circuit!
X3:
+R -R PE
89
BW...
When the external bimetallic relay
(F16) triggers, K11
must be opened
and DIØØ"/Controller inhibit" assigned
a "0" signal. Do not interrupt the resistor
circuit!
F16
X3:
+R -R PE
89
Power section Power section
Has effect
on K11
46
X3:
+R -R PE
When the auxiliary contact trips, K11 must
be opened and DIØØ"/Controller inhibit"
assigned a "0" signal. Do not interrupt the
resistor circuit!
BW...-...-P
Has effect
on K11
97 95
98 96
F16
Overload protection
Braking resistor type Design
specified
Internal temperature switch
(..T)
External bimetallic relay
(F16)
BW... - - Required
BW...-...-T - One of the two options (internal temperature switch / external
bimetallic relay) is required.
BW...-003 / BW...-005 Adequate - Permitted

14 Operating Instructions – MOVIDRIVE® MDX60B/61B
3Information Regarding UL
MOVIDRIVE®A
3MOVIDRIVE
®A
3.1 Information Regarding UL
3.1.1 Field Wiring Power Terminals
• Use 60/75 °C copper wire only – Models with suffix 0003 to 0300.
Use 75 °C copper wire only – Models with suffix 0370 to 0750.
• Tighten terminals to in-lbs (Nm) as follows:
3.1.2 Short Circuit Current Rating
• Suitable for use on a circuit capable of delivering not more than 200,000 rms sym-
metrical amperes:
– MOVIDRIVE®A models with suffix 0015 to 0750 (400 V units only).
Max. voltage is limited to 500 V.
– MOVIDRIVE®A models with suffix 0015 to 0300 (230 V units only).
Max. voltage is limited to 240 V.
Series Frame Size in-lbs Nm
MOVIDRIVE®A 1 5 0.6
2131.5
3313.5
4, 5 120 14

Operating Instructions – MOVIDRIVE® MDX60B/61B 15
3
Information Regarding UL
MOVIDRIVE®A
3.1.3 Branch Circuit Protection
Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the National Electrical
Code and any additional local codes.
For maximum fuse rating see tables below.
400/500 V units
230 V units
3.1.4 Motor Overload Protection
The units are provided with motor overload protection with a trip current of 140% of the
rated current.
3.1.5 Ambient Temperature
The units are suitable for an ambient temperature of 40 °C, max. 60 °C with derated out-
put current.
To determine output current rating at higher than 40 °C, the output current should be de-
rated 2.5 % per °C between 40 °C and 50 °C, and 3 % per °C between 50 °C and 60 °C.
MOVIDRIVE®
MD_60A...5_3
Max. supply short cir-
cuit current
Max. supply voltage Max. fuse rating
0015/0022/0030/0040 AC 200,000 A 500 VAC 30 A / 600 V
0055/0075/0110 AC 200,000 A 500 VAC 30 A / 600 V
0150/0220 AC 200,000 A 500 VAC 175 A / 600 V
0300 AC 200,000 A 500 VAC 225 A / 600 V
0370/0450 AC 200,000 A 500 VAC 350 A / 600 V
0550/0750 AC 200,000 A 500 VAC 500 A / 600 V
MOVIDRIVE®
MD_60A...2_3
Max. supply short cir-
cuit current
Max. supply voltage Max. fuse rating
0015/0022/0037 AC 200,000 A 240 VAC 30 A / 250 V
0055/0075 AC 200,000 A 240 VAC 30 A / 250 V
0110 AC 200,000 A 240 VAC 175 A / 250 V
0150 AC 200,000 A 240 VAC 225 A / 250 V
0220/0300 AC 200,000 A 240 VAC 350 A / 250 V
NOTES
•An external DC 24 V voltage supply has to be limited to a max. voltage
Umax = DC 30 V and max. current Imax = 8 A.
•UL certification does not apply to operation in voltage supply systems with a
non-grounded star point (IT systems).

16 Operating Instructions – MOVIDRIVE® MDX60B/61B
3Wiring diagram for basic unit
MOVIDRIVE®A
3.2 Wiring diagram for basic unit
3.2.1 Connection of the power section and brake
Always switch off the brake on the DC and AC sides under the following conditions:
• all hoist applications,
• drives which require a rapid brake reaction time and
• in CFC and SERVO operating modes.
05229AEN
Figure 2: Wiring diagram, power section and brake
* With sizes 1 and 2, there is no PE connection next to the mains connection terminals. In this case, use the PE
terminal next to the DC link connection.
Important:It is essential to adhere to the sequence of connections. Incorrect connection will lead to irreparable
damage to the brake.
쵰
BW...
X1:
X2: X3:
쵰쵰
쵰쵰
쵰
F14/F15F14/F15
L1 L2 L3
L1' L2' L3'
F11/F12/F13
K11
(AC-3)
L1
L2
L3
PE
L1 L2 L3
U V W +R-RPE
123 87
456 89
1
2
3
4
5
1
2
3
4
5
K12
(AC-3)
K12
(AC-3)
X10:3
DBØØ
X10:3
DBØØ
X10:2
DGND
X10:2
DGND
BG
BGE
BG
BGE
F16
*
F14/F15
K11
(AC-3)
X10:3
DBØØ
X10:2
DGND
1
2
3
4
13
14
15
BMK
5 (1)
CM (DY)
4 (2)
3 (3)
PE
DC link
DC link
CM/DFY71...112: simultaneous switch-off in the AC and DC circuits.
DFS56: 24 V supply of the brake without brake rectifier
V
AC
Brake connector**
M
3- phase
affects
K11
DC link
connection
Option NF... input filter
CT/CV/DT/DV/D:
switch-off in the AC circuit.
CT/CV/DT/DV/D:
simultaneous switch-off
in the AC and DC circuits.
white
red
blue
white
red
blue
V
AC
V
AC
+V PE
-V
Power section
X4:
Protective earth conductor (shield)
K11 must be opened in case F16 triggers
and X13:1 (
must receive a“0”signal.Do not separate
the resistor circuit!
DIØØ "/Controller Inhibit")
STOP!
A separate supply system lead is required for connecting the brake rectifier.
Powering it from the motor voltage is not permitted!

Operating Instructions – MOVIDRIVE® MDX60B/61B 17
3
Wiring diagram for basic unit
MOVIDRIVE®A
Brake rectifier in
switch cabinet
Route the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the switch cabinet. Joint routing
is only permitted if the power cables are shielded.

SEW-EURODRIVE—Driving the world
SEW-EURODRIVE
Driving the world
www.sew-eurodrive.com
SEW-EURODRIVE GmbH & Co KG
P.O. Box 3023
D-76642 Bruchsal/Germany
Phone [phone]
Fax [phone]
[e-mail]