SEW-Eurodrive MOVITRAC 07 User manual

MOVITRAC®07 Edition
02/2003
Operating Instructions
1056 411x / EN

SEW-EURODRIVE

Operating Instructions – MOVITRAC® 07
3
Contents
1 Important Notes................................................................................................. 4
2 Safety Notes ...................................................................................................... 6
3 Unit Structure .................................................................................................... 7
3.1 Unit design................................................................................................7
3.2 Unit designation and scope of delivery ...................................................11
4 Installation ....................................................................................................... 13
4.1 Installation instructions............................................................................13
4.2 UL compliant installation.........................................................................17
4.3 Power shield clamp.................................................................................18
4.4 Touch guard............................................................................................19
4.5 Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW.................20
4.6 Wiring diagram 230 V 3.7 ... 30 kW / 400 V 5.5 ... 30 kW.......................21
4.7 System bus (SBus) installation ...............................................................23
5 Startup.............................................................................................................. 24
5.1 General startup instructions....................................................................24
5.2 Preliminary work and resources..............................................................24
5.3 Integrated operating panel......................................................................25
5.4 Principles of operation with the integrated operating panel ....................26
5.5 Manual speed control module and external setpoint selection ...............28
5.6 Startup with the integrated operating panel ............................................31
5.7 Starting the motor ...................................................................................33
5.8 Loading a LOGODrive program..............................................................34
5.9 Parameter list..........................................................................................35
6 Operation and Servicing................................................................................. 43
6.1 Fault information .....................................................................................43
6.2 List of faults (F-00 ... F-97)...................................................................... 45
6.3 List of warnings (r-17 ... r-32)..................................................................47
6.4 SEW electronics service .........................................................................48
7 Technische Daten............................................................................................ 49
7.1 CE-marking, UL approval and C-Tick .....................................................49
7.2 General technical data............................................................................50
7.3 Technical data of MOVITRAC® 07.........................................................51
8 Change Index................................................................................................... 79
9 Index................................................................................................................. 80

1
4
Operating Instructions – MOVITRAC® 07
Important Notes
1 Important Notes
Safety and warn-
ing instructions
Always follow the safety and warning instructions contained in this publication!
Unless the information in the operating instructions is adhered to, it will be impossible to
ensure:
• Trouble-free operation
• Fulfillment of any rights to claim under guarantee
Consequently, read the operating instructions before you start working with the unit!
The operating instructions contain important information about servicing. Therefore,
keep the operating instructions close to the unit.
Designated use MOVITRAC®07 frequency inverters operate AC asynchronous motors. These motors
must be suitable for operation with frequency inverters. Do not connect any other loads
to the frequency inverters.
Electrical hazard
Possible consequences: Severe or fatal injuries.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the unit and the environment.
Tips and useful information.

Operating Instructions – MOVITRAC® 07
5
1
Important Notes
MOVITRAC®07 frequency inverters are units intended for stationary installation in
switch cabinets. All instructions referring to the technical data and the permissible con-
ditions where the unit is operated must be followed.
Do not start up the unit (take it into operation in the designated fashion) until:
• The machine complies with the EMC Directive 89/336/EEC
• The conformity of the end product has been determined in accordance with the Ma-
chinery Directive 89/392/EEC (with reference to EN 60204)
Application envi-
ronment
The following applications are forbidden unless measures are expressly taken to make
them possible:
• Use in explosion-proof areas
• Use in environments with harmful substances:
– Oils
–Acids
– Gases
– Vapors
–Dust
– Radiated interference
– Other harmful environments
• Use subject to mechanical vibration and shock loads in excess of the requirements
in EN 50178
• If the inverter performs safety functions which have to guarantee the protection of
machinery and people
Waste disposal Please follow the current instructions: Dispose in accordance with the regulations in
force:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper

2
6
Operating Instructions – MOVITRAC® 07
Safety Notes
2 Safety Notes
Installation and
startup
•Never install damaged products or take them into operation. Please submit a
complaint to the transport company immediately in the event of damage.
•Installation, startup and service work on the unit only by trained personnel. The
personnel must be trained in the relevant aspects of accident prevention and must
comply with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE
0100/0113/0160).
• Follow the specific instructions during installation and startup of the motor and
the brake!
•The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with EN 50178. All connected circuits must also satisfy
the requirements for reliable isolation so as to guarantee reliable isolation.
• Take suitable measures to ensure that the connected motor does not start up au-
tomatically when the inverter is switched on. To do this, you can connect binary
inputs DI01 through DI03 to GND.
• Connection to the frequency inverter output is only permitted in size 0S, 0M and 0L
when the output stage is inhibited.
Operation and
servicing
•Disconnect the unit from the supply system prior to removing the protective
cover. Dangerous voltages may still be present for up to 10 minutes after mains
disconnection.
•Dangerous voltages are present at the output terminals and the cables and mo-
tor terminals connected to them when the unit is switched on. Dangerous volt-
ages may also be present when the unit is inhibited and the motor at a standstill.
• The unit is not necessarily deenergized when the LEDs and the 7-segment dis-
play are off.
• Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Grounding the unit is a necessary protective measure.
Overcurrent protection devices are a necessary protective measure.
• The unit has IP 00 enclosure with the protective cover removed. Dangerous volt-
ages are present at all subassemblies except for the control electronics. Keep the
unit closed during operation.
•Safety functions inside the unit or a mechanical blockage may cause the motor
to stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive. If, for safety reasons, this is not permissible for the
driven machine, disconnect the unit from the supply system before correcting the
fault.

Operating Instructions – MOVITRAC® 07
7
3
Unit design
Unit Structure
3UnitStructure
3.1 Unit design
Size 0S, 0M, 0L
02978BXX
Figure 1: MOVITRAC®07 unit structure, sizes 0S, 0M, 0L
1. X1: Mains connection 3-phase: L1 / L2 / L3 / PE or 1-phase: L/N/PE
2. Operating panel
3. DIP switch S11 changeover U-signal / I-signal
4. Electronics shield clamp
5. X2: Motor connection U / V / W / PE
6. Power shield clamp
7. X11: RS-485 connection (only for service purposes)
8. DIP switch S12 for system bus terminating resistor
9. X10: Electronics terminal strip
10.X3: Braking resistor connection PE / R+ / R-
1
2
3
4
5
6
10
9
7
8

3
8
Operating Instructions – MOVITRAC® 07
Unit design
Unit Structure
Size 1, 2S, 2
05132AXX
Figure 2: MOVITRAC®07 unit structure, sizes 1, 2S, 2
1. X1: Mains connection 3-phase: L1 / L2 / L3 / PE screw
2. Operating panel
3. DIP switch S11 changeover U-signal / I-signal
4. Electronics shield clamp
5. X2: Motor connection U / V / W / PE screw
6. Space for power shield clamp
7. X11: RS-485 connection (only for service purposes)
8. DIP switch S12 for system bus terminating resistor
9. X10: Electronics terminal strip
10.X3: Braking resistor connection R+ / R– / PE

Operating Instructions – MOVITRAC® 07
9
3
Unit design
Unit Structure
Size 3
05295AXX
Figure 3: MOVITRAC®07 unit structure, size 3
1. PE connections
2. X1: Mains connection 3-phase: L1 (1) / L2 (2) / L3 (3)
3. X4: DC link circuit connection (not used)
4. PE connections (not visible)
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R– (9)
7. Operating panel
8. DIP switch S12 for system bus terminating resistor
9. X11: RS-485 connection (only for service purposes)
10.DIP switch S11 changeover U-signal / I-signal
11. X10: Electronics terminal strip
12.Electronics shield clamp

3
10
Operating Instructions – MOVITRAC® 07
Unit design
Unit Structure
Size 4
05296AXX
Figure 4: MOVITRAC®07 unit structure, size 4
1. X2: PE connection
2. X1: Mains connection 3-phase: L1 (1) / L2 (2) / L3 (3)
3. X4: DC link circuit connection (not used)
4. X2: PE connection
5. X2: Motor connection U (4) / V (5) / W (6)
6. X3: Braking resistor connection R+ (8) / R– (9) and PE connection
7. Operating panel
8. DIP switch S12 for system bus terminating resistor
9. X11: RS-485 connection (only for service purposes)
10.DIP switch S11 changeover U-signal / I-signal
11. X10: Electronics terminal strip
12.Electronics shield clamp

Operating Instructions – MOVITRAC® 07
11
3
Unit designation and scope of delivery
Unit Structure
3.2 Unit designation and scope of delivery
Sample unit designation
Sample nameplate
Type MC
Series and generation
Version A
Recommended motor
power 022 = 2.2 kW
Connection voltage 2 = 200 ... 240 VAC
5 = 380 ... 500 VAC
Radio interference sup-
pression
B = Radio interference suppres-
sion B
A = Radio interference suppres-
sion A
0 = No radio interference suppres-
sion
Connection type 3 = 3-phase / 1 = 1-phase
Quadrants 4 = 4Q (with brake chopper)
Type 00 = Standard
10 = LOGODrive
MC 07 A 004- 2 B 1- 4- 00
02940FXX
Figure 5: Sample nameplate

3
12
Operating Instructions – MOVITRAC® 07
Unit designation and scope of delivery
Unit Structure
Scope of delivery loose items
03000AXX
Figure 6: Scope of delivery, included loose size 0
1
3
4
56
2
Scope of delivery, included loose for size
0 1 2 3 4
• Shield clamps for electronics cables (2 clamps with one screw each) [1]
• Terminal cover [4]
• Information label installed on terminal cover [5]
• Shield clamps for motor and brake resis-
tor cables [2]
• Mounting feet [3]
• Retaining screws for optional braking
resistor [6]
• Power shield clamp with
retaining screws – • Touch guard with retaining screws

Operating Instructions – MOVITRAC® 07
13
4
Installation instructions
Installation
4 Installation
4.1 Installation instructions
Tightening
torques
• Only use genuine connection elements. Note the permitted tightening torques
of MOVITRAC®07 power terminals.
– Size 0S/M/L →0.5 Nm (4.4 lb.in)
–Size1 →0.6 Nm (5.3 lb.in)
– Size 2S/2 →1.5 Nm (13.3 lb.in)
–Size3 →3.5 Nm (31 lb.in)
–Size4 →14 Nm (124 lb.in)
Recommended
tools
• Use a screwdriver with a 2.5 mm wide blade for connecting the electronics terminal
strip X10.
Conductor end
sleeves
• The terminals are provided for installation without conductor end sleeves.
Minimum clear-
ance and mount-
ing position
• Leave 100 mm (4 in) clearance at the top and bottom for optimum cooling. No lat-
eral clearance required; the units can be lined up side-by-side. Make sure that the
circulation of air is not disrupted by cables or other installation materials. Prevent the
heated exhaust air from other units from blowing onto this unit. With sizes 4 and 5,
do not install any components which are sensitive to high temperatures within 300
mm (11.81 in) of the top of the unit. Only install the units vertically. You must not
install them horizontally, tilted or upside down.
It is essential to comply with the safety notes during installation!
02475AXX
Figure 7: Note the tightening torques
Nm (lb.in)!

4
14
Operating Instructions – MOVITRAC® 07
Installation instructions
Installation
Line choke • When more than four 3-phase units or more than one 1-phase unit are connect-
ed to a supply system contactor designed for the total current: Insert a line choke
in the circuit to limit the inrush current.
Separate cable
ducts
• Route power cables and electronics cables in separate cable ducts.
Input fuses and
earth-leakage cir-
cuit breakers
•Installinput fuses at the start of the supply system lead after the supply bus junc-
tion. Use type D, DO, NH fuses or power circuit breakers.
Using an earth-leakage circuit breaker as the sole protection device is not per-
mitted. Earth-leakage currents > 3.5 mA can arise during normal operation of the
inverter.
PE input connec-
tion
• Connect the PE conductor according to the regulations of the country in question.
Earth-leakage currents > 3.5 mA can arise during normal operation of the inverter.
IT systems • SEW recommends using earth-leakage monitors with a pulse code measuring
process in voltage supply systems with a non-earthed star point (IT systems).
This avoids mis-tripping of the earth-leakage monitor due to the earth capacitance of
the inverter.
Contactor • Only use contactors in utilization category AC-3 (IEC 158-1).
Cross sections • Supply system lead: Cross section according to nominal input current Isystem at
rated load
Motor lead: Cross section according to output rated current IN
Electronics cables: Maximum 1.5 mm2(AWG16) without conductor end sleeves
Maximum 1.0 mm2(AWG17) with conductor end sleeves
Line lengths for
single drives
The line lengths for size 0 are independent of the PWM frequency. The motor leads for
sizes 1 through 4 depend on the frequency. The permitted motor cable lengths are listed
in Sec. "Project Planning" of the MOVITRAC®07 System Manual.
Unit output • Only connect an ohmic/inductive load (motor); do not connect a capacitive load!
Braking resistor
connection
• Shorten the cables to the required length.
Binary inputs /
binary outputs
•Binary outputs are short-circuit proof and interference-voltage-proof up to 35
V. They can suffer irreparable damage from higher external voltages!
Interference
emission
• Use shielded motor cables or HD output chokes for EMC-compliant installation. This
EMC-compliant installation will then comply with EN 55011, class B limit.
Shielding and
earthing
• Shield the control cables.
• Connect the shield by the shortest possible route and make sure it is earthed over a
wide area.
• Provide high frequency compatible earthing for MOVITRAC®07 and all additional
units (wide area metal-on-metal contact between the heat sink and ground, e.g. un-
painted switch cabinet mounting panel).

Operating Instructions – MOVITRAC® 07
15
4
Installation instructions
Installation
Line filter MOVITRAC®07 frequency inverters are equipped with an line filter as standard. They
comply with the following limit value class to EN 55011 on the line side without further
measures:
•B: 1-phase connection
•A: 3-phase connection
– 230 V: up to 7.5 kW
– 400/500 V: up to 11 kW
Flat-type braking
resistor BW for
size 0
Push the braking resistor in the back of the heat sink. Install the braking resistor in the
heat sink with the four screws provided.
No EMC limits are specified for interference emission in voltage supply systems without
an earthed star point (IT systems). The effectiveness of line filters is severely limited.
03164AXX
Figure 8: Installing the braking resistor BW

4
16
Operating Instructions – MOVITRAC® 07
Installation instructions
Installation
HD output choke • Install the output choke close to MOVITRAC®07 beyond the minimum clearance.
• Always route all three phases (not the PE!) together through the output choke.
• If the cable is shielded, the shield is not allowed to be routed through the output
choke.
In the case of the HD output choke, the cable must be wrapped around the choke 5
times.
02979BXX
Figure 9: Connecting HD output chokes

Operating Instructions – MOVITRAC® 07
17
4
UL compliant installation
Installation
4.2 UL compliant installation
Please note the following points for UL compliant installation:
• Only use copper cables with the following temperature ranges as connection leads:
– For MOVITRAC®07 ... Temperature range 60/75 °C.
• Necessary tightening torques of MOVITRAC®07 power terminals: See installation
notes.
• The inverters are only allowed to be operated on supply systems with a maximum
phase-to-earth voltage of 300 VAC.
• The inverter is only allowed to be operated on IT systems if: The phase-to-earth volt-
age of 300 VAC cannot be exceeded either during operation or in case of a fault.
• The MOVITRAC®07 frequency inverter is only allowed to be operated on supply sys-
tems which can supply maximum values in accordance with the following table. The
performance data of the fuses must not exceed the values in the following table.
Maximum values / fuses
230 V units
400/500 V units
MOVITRAC®07 Max. supply
current Max. supply voltage Fuses
004/005/008/011/015/022 5000 AAC 240 VAC 35 A / 250 V
037 5000 AAC 240 VAC 30 A / 250 V
055/075 5000 AAC 240 VAC 30 A / 250 V
110 5000 AAC 240 VAC 175 A / 250 V
150 5000 AAC 240 VAC 225 A / 250 V
220/300 10000 AAC 240 VAC 350 A / 250 V
MOVITRAC®07 Max. supply cur-
rent Max. supply voltage Fuses
005/008/011 5000 AAC 500 VAC 15 A / 600 V
015/022/030/040 5000 AAC 500 VAC 30 A / 600 V
055/075 10000 AAC 500 VAC 30 A / 600 V
110 10000 AAC 500 VAC 30 A / 600 V
150/220 5000 AAC 500 VAC 175 A / 600 V
300 5000 AAC 500 VAC 225 A / 600 V

4
18
Operating Instructions – MOVITRAC® 07
Power shield clamp
Installation
4.3 Power shield clamp
For sizes 1 / 2S SEW-EURODRIVE supplies a power shield clamp as standard with MOVITRAC®07
size 1 / 2S. Install this power shield clamp together with the retaining screws of the unit.
1. Shield clamp
2. PE connection (y)
02012BXX
Figure 10: Power shield clamp for MOVITRAC®07 size 1
1
2

Operating Instructions – MOVITRAC® 07
19
4
Touch guard
Installation
For size 2 SEW-EURODRIVE supplies a power shield clamp with two retaining screws as stan-
dard with MOVITRAC®07 size 2. Install this power shield clamp together with the two
retaining screws on X6.
1. Shield clamp
2. PE connection (y)
Power shield clamps provide you with a very convenient way of installing the shield for
the motor and brake leads. Install the shield and PE conductor as shown in the figures.
4.4 Touch guard
SEW-EURODRIVE supplies two touch guards with eight retaining screws as standard
with MOVITRAC®07 size 4. Install the touch guard on the two hood covers for the power
section terminals.
When the touch guard is installed, MOVITRAC®07 size 4 has enclosure IP10. The units
have IP00 without touch guard.
01469BXX
Figure 11: Power shield clamp for MOVITRAC®07 size 2
01470BXX
Figure 12: Touch guard for MOVITRAC®07 size 4

4
20
Operating Instructions – MOVITRAC® 07
Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW
Installation
4.5 Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW
02943LEN
Figure 13: Wiring diagram for size 0
UWPEVX2
쵰
쵰
BW...
F16
Affects
K11
P820
= ON!
쓔쓔
S 12
S 11
ON
OFF*
System bus
terminating
resistor
Toggle switch
I signal V signal*
VO24
DI01 CW/Stop
DI02 CCW/Stop*
DI03 Enable*
DI04 n11/n21*
DI05 n12/n22*
VOTF DOØ1-C
DOØ1-NO
DOØ1-NC
DOØ2 Brake*
GND AI11
AI12
GND
SC11
SC12
GND
SC21
SC22
GND
X10
X3PE
1
4
36
257
10
912 811
X11
13
16 15 18
14 17 19 21
20
RS-485
쓔
쓔
쓔쓔
+
-
System bus High
System bus Low
0...+10V
onK12
0(4)...20mA
I
V
V*
mA
Control
F14/F15F14/F15
K12
(AC-3)
K12
(AC-3)
DOØ2DOØ2
GNDGND
V
AC
V
AC
Fault*
F14/F15
1
2
3
4
13
14
15
K11
(AC-3)
DOØ2
BMK
V
AC
DC and AC
disconnect
BU
WH
RD
GND
F11
L1
N
PE
NPELX1
1-phase
F11/F12/F13
L1
L2
L3
PE
L1 L3 PEL2X1
3-phase
3 x 230V / PE
AC
1 x 230V / N / PE
AC
M
3-phase
= Shield clamp
* = Factory setting
1
2
3
4
5
1
2
3
4
5
BG
BGE
BG
BGE
AC
disconnection
DC and AC
disconnection
WH
RD
BU
WH
RD
BU
3 x 400/500V / PE
AC
K11
(AC-3)
K11
(AC-3)
+R -R
System bus High
System bus Low