SEW-Eurodrive MOVIDRIVE modular Administrator guide

*25953486_0120*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Application Inverter
MOVIDRIVE® modular
Edition 01/2020 25953486/EN

SEW-EURODRIVE—Driving the world

Table of contents
Compact Operating Instructions – MOVIDRIVE® modular 3
Table of contents
1 General information.................................................................................................................. 4
1.1 Scope of this documentation...........................................................................................4
1.2 Structure of the safety notes ...........................................................................................4
2 Safety notes .............................................................................................................................. 6
2.1 Preliminary information ...................................................................................................6
2.2 Duties of the user............................................................................................................6
2.3 Target group ...................................................................................................................7
2.4 Designated use ...............................................................................................................7
2.5 Functional safety technology ..........................................................................................9
2.6 Transport.........................................................................................................................9
2.7 Installation/assembly.......................................................................................................9
2.8 Electrical installation .....................................................................................................10
2.9 Protective separation ....................................................................................................10
2.10 Startup/operation ..........................................................................................................11
3 MOVIDRIVE® modular type code ........................................................................................... 12
4 Installation............................................................................................................................... 13
4.1 Mechanical installation..................................................................................................13
4.2 Electrical installation .....................................................................................................16
4.3 Braking resistors ...........................................................................................................35
4.4 Terminal assignment.....................................................................................................45
4.5 Wiring diagrams ............................................................................................................57
5 Startup ..................................................................................................................................... 76
5.1 Assigning the EtherCAT®/SBusPLUS address at the axis module ..................................76
5.2 Startup requirements ....................................................................................................76
6 Operation................................................................................................................................. 78
6.1 General information ......................................................................................................78
6.2 Operating displays ........................................................................................................79
7 Service..................................................................................................................................... 82
7.1 Extended storage..........................................................................................................82
7.2 Shutdown ......................................................................................................................83
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1General information
Scope of this documentation
Compact Operating Instructions – MOVIDRIVE® modular
4
1 General information
1.1 Scope of this documentation
This documentation comprises the general safety notes and selected information re-
garding the MOVIDRIVE® modular application inverter.
• Please note that this documentation does not replace the detailed operating in-
structions.
• Read the detailed operating instructions before you start working with the applica-
tion inverter.
• Observe the information, instructions and notes in the detailed operating instruc-
tions. This is essential for fault-free operation of the unit and fulfillment of any
rights to claim under guarantee.
• The enclosed DVD contains PDF files of the detailed operating instructions as well
as other MOVIDRIVE® modular documentation.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
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1
General information
Structure of the safety notes
Compact Operating Instructions – MOVIDRIVE® modular 5
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD! Type and source of hazard. Possible consequence(s) if disregar-
ded. Measure(s) to prevent the hazard.
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2Safety notes
Preliminary information
Compact Operating Instructions – MOVIDRIVE® modular
6
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Duties of the user
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and leg-
islation governing technical work equipment and accident prevention regulations.
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Safety notes
Target group
Compact Operating Instructions – MOVIDRIVE® modular 7
2.3 Target group
Specialist for me-
chanical work
Any mechanical work may be performed only by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons who are familiar with the
design, mechanical installation, troubleshooting, and maintenance of the product who
possess the following qualifications:
• Qualifications in the field of mechanics in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may be performed only by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons who are familiar with electrical installation, startup, troubleshooting, and main-
tenance of the product who possess the following qualifications:
• Qualifications in the in the field of electrical engineering in accordance with the na-
tional regulations
• Familiarity with this documentation
Additional qualific-
ations
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation.
The persons must have the express authorization of the company to operate, pro-
gram, parameterize, label, and ground devices, systems, and circuits in accordance
with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the training is to
give persons the ability to perform the required tasks and work steps in a safe and cor-
rect manner.
2.4 Designated use
The product is intended for control cabinet installation in electrical plants or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The systems can be mobile or stationary.
Do not connect any other loads to the product. Never connect capacitive loads to the
product.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
• Permanent-field AC synchronous motors
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
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2Safety notes
Designated use
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8
2.4.1 Hoist applications
To avoid danger of fatal injury due to falling hoists, observe the following points when
using the product in lifting applications:
• Use mechanical protection devices.
Application in ELSM® control mode
When the inverter is operated in ELSM® control mode, using it in lifting applications is
not permitted. In this control mode only applications of horizontal materials handling
are permitted.
2.4.2 Restrictions under the European WEEE Directive 2012/19/EU
You may use options and accessories from SEW-EURODRIVE exclusively in connec-
tion with products from SEW-EURODRIVE.
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Safety notes
Functional safety technology
Compact Operating Instructions – MOVIDRIVE® modular 9
2.5 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem, unless explicitly allowed by the documentation.
2.6 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data" of the docu-
mentation.
2.7 Installation/assembly
Ensure that the product is installed and cooled in accordance with the regulations in
the documentation.
Protect the product from excessive mechanical strain. The product and its mounted
components must not protrude into the path of persons or vehicles. Ensure that no
components are deformed or no insulation spaces are modified, particularly during
transportation. Electrical components must not be mechanically damaged or de-
stroyed.
Observe the notes in chapter Mechanical installation in the documentation.
2.7.1 Restrictions of use
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Use at an elevation of more than 3800m above sea level
The product can be used at altitudes above 1000 m above sea level up to 3800 m
above sea level under the following conditions:
• The reduction of the nominal output current and/or the line voltage is considered
according to the data in chapter Technical data in the documentation.
• Above 2000m above sea level, the air and creeping distances are only sufficient
for overvoltage class II according to EN60664. At altitudes above 2000m above
sea level, limiting measures must be taken which reduce the line side overvoltage
from category III to category II for the entire system.
• If a protective electrical separation (in accordance with EN 61800‑5‑1 and
EN 60204‑1) is required, then implement this outside the product at altitudes of
more than 2000m above sea level.
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2Safety notes
Electrical installation
Compact Operating Instructions – MOVIDRIVE® modular
10
2.8 Electrical installation
Ensure that all of the required covers are correctly attached after carrying out the elec-
trical installation.
Make sure that preventive measures and protection devices comply with the applica-
ble regulations (e.g. EN60204-1 or EN61800-5-1).
2.8.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
2.8.2 Stationary application
Necessary preventive measure for the product is:
Type of energy transfer Preventive measure
Direct power supply • Ground connection
2.8.3 Regenerative operation
The drive is operated as a generator due to the kinetic energy of the system/machine.
Before opening the connection box, secure the output shaft against rotation.
2.9 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with EN 61800-5-1. To ensure protective separation, all
connected circuits must also meet the requirements for protective separation.
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Safety notes
Startup/operation
Compact Operating Instructions – MOVIDRIVE® modular 11
2.10 Startup/operation
Observe the safety notes in chapters Startup and Operation in this documentation.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Risk of burns due to arcing: Do not disconnect power connections during operation.
Do not connect power connections during operation.
If you disconnect the product from the voltage supply, do not touch any live compo-
nents or power connections because capacitors might still be charged. Observe the
following minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60°C during opera-
tion. Do not touch the product during operation. Let the product cool down before
touching it.
2.10.1 Energy storage unit
Products with a connected energy storage unit are not necessarily de-energized when
they have been disconnected from the supply system. Usually, the energy storage unit
stores sufficient energy to continue operation of the connected motors for a limited
period of time. It is not sufficient to observe a minimum switch-off time.
Perform a shutdown as described in the documentation in the chapter "Service" >
"Shutdown".
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3MOVIDRIVE® modular type code
Compact Operating Instructions – MOVIDRIVE® modular
12
3 MOVIDRIVE® modular type code
The following type code applies to MOVIDRIVE®modular.
Example: MDA90A-0080-503-X-S00
Product family MD • MD = MOVIDRIVE®
Device type A • A = Single-axis module
• C = Capacitor module
• D = Double-axis module
• P = Power supply module with brake chopper
• S = Switched-mode power supply module with AC and DC supply
• M = Master module UHX45A/MDM90A
Series 90 • 90 = Standard design
• 91 = Double-axis module with MOVILINK® DDI
Version A • A = Version status A
Performance class 0080 • MDA: Nominal output current – e.g. 0080 = 8A
• MDD: Nominal output current – e.g. 0020 = 2 × 2A
• MDP: Nominal power – e.g. 0100 = 10kW
• MDC: Nominal capacitance – e.g. 0120 = 11.7mF
Connection voltage 5 • 5 = AC 380 – 500V
EMC variants of the
power section
0• 0 = Basic interference suppression integrated
Connection type 3 • 3 = 3-phase connection type
• X = Not relevant
Operating mode X • 4 = 4-quadrant operation (with brake chopper)
• X = Not relevant
Device variant 0 • 0 = Not relevant
• S = Control MOVI-C® CONTROLLER
• C = Power supply module with integrated braking resistor and capacitor
• E = Inverter with device profile CiA402
Designs 00 • 00 = Standard design
Options • 01 = Axis module MDA90A-0640-.. in size 5
• /X = MOVIDRIVE® modular without card slots
• /L = Design with coated printed circuit boards
The following list serves as an example:
• /CES11A = Multi-encoder card
• /CID21A, /CIO21A = I/O expansion card
• /CS..A = Safety card
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4
Installation
Mechanical installation
Compact Operating Instructions – MOVIDRIVE® modular 13
4 Installation
4.1 Mechanical installation
CAUTION
Risk of injury to persons and damage to property.
Never install defective or damaged application inverters.
• Before installing modules, check them for external damage. Replace any dam-
aged modules.
NOTICE
Risk of damage to property due to mounting surface with poor conductivity.
Damage to the application inverter.
• The mounting plate in the control cabinet must be conductive over a large area
for the mounting surface of the application inverter (metallically pure, good con-
ductivity). EMC compliant installation of the application inverter can only be ac-
complished with a mounting plate that is conductive over a large area.
4.1.1 Hole pattern
Preparing the con-
trol cabinet
You can prepare the control cabinet for the installation of differently assembled axis
systems by drilling tapped holes every 30mm for mounting the modules. The modules
can be attached to this grid irrespective of their width, see figure below.
Dimensions
Device base plate
Modules Dimensions of the device base plate in mm
A B C D E F G H
MDP90A-0100 (size 1) 60 30 355 383 19 15 7 13
MDP90A-0100 (size 1a) 120 90 355 383 19 15 7 13
MDP90A-0250 (size 2) 60 30 455 483 19 15 7 13
MDP90A-0500, 0750 (size 3) 150 120 455 483 19 15 7 13
MDP90A-1100 (size 4) 210 180 455 483 19 15 7 13
MDA90A-0020, 0040, 0080, 0120 (size 1) 60 30 355 383 19 15 7 13
MDA90A-0160, 0240 (size 2) 90 60 355 383 19 15 7 13
MDA90A-0320, 0480 (size 3) 90 60 455 483 19 15 7 13
MDA90A-0640 (size 4) 120 90 455 483 19 15 7 13
MDA90A-0640, 1000 (size 5) 150 120 455 483 19 15 7 13
MDA90A-1400, 1800 (size 6) 210 180 455 483 19 15 7 13
MDD9.A-0020, 0040 (size 1) 60 30 355 383 19 15 7 13
MDD9.A0020, 0040, 0080 (size 2) 90 60 355 383 19 15 7 13
MDC90A-0001/0002-50X-X-000 60 30 355 383 19 15 7 13
MDM90A 60 30 355 383 19 15 7 13
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4Installation
Mechanical installation
Compact Operating Instructions – MOVIDRIVE® modular
14
Mounting grid
A
D
C
30
E
M6
BF
G
H
G
27021610488337547
For dimension sheets of the application inverters, refer to chapter "Technical data".
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Installation
Mechanical installation
Compact Operating Instructions – MOVIDRIVE® modular 15
4.1.2 Minimum clearance and mounting position
When installing the modules in the control cabinet, observe the following:
• To ensure unobstructed cooling, leave a minimum clearance of 100 mm above
and below the module housings. Make sure air circulation in the clearance is not
impaired by cables or other installation equipment.
• Make sure that the devices are not subjected to heated exhaust air from nearby
components.
• The axis system must be assembled without gaps.
• Install the modules only vertically. You must not install them horizontally, tilted or
upside down.
INFORMATION
Special bending spaces are required according to EN 61800‑5‑1 for cables with a
cross section of 10mm2 and larger. This means the clearance must be increased if
required.
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4Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® modular
16
4.2 Electrical installation
DANGER
There may be dangerous voltages inside the devices and at the terminal strips after
the complete axis system has been disconnected from the power supply.
Severe or fatal injuries from electric shock.
To prevent electric shocks:
• Observe the labels on the devices and the waiting times until discharge of the en-
ergy storage units before you start working on the power connections.
• If you discharge the energy storage units with the discharge unit, observe the in-
formation in chapter Discharging the energy storage units using the discharge
unit.
• After maintenance work, do not operate the axis system unless you have re-
mounted the safety covers, because the device has only a IP00 degree of protec-
tion with the safety cover removed.
DANGER
A leakage current > 3.5 mA can occur during operation of the MOVIDRIVE®modular
application inverter.
Severe or fatal injuries from electric shock.
To avoid shock currents according to EN61800-5-1, observe the following:
• Supply system cable < 10 mm2:
– Route a second PE conductor with the cable cross-section of the supply sys-
tem cable in parallel to the protective earth via separate terminals or use a
copper PE conductor with a cable cross-section of 10 mm2.
• Supply system cable 10mm2–16mm2:
– Route a copper PE conductor with the cable cross-section of the supply sys-
tem cable.
• Supply system cable 16mm2 – 35mm2:
– Route a copper protective earth conductor with a cable cross-section of
16mm2.
• Supply system cable>35mm2:
– Route a copper protective earth conductor with half the cross-section of the
supply system cable.
• If an earth leakage circuit breaker is used for protection against direct and indir-
ect contact in isolated cases, it must be universal current-sensitive (RCD type B).
NOTICE
Interchanging the poles when connecting a DC source/sink.
The devices are damaged if you interchange poles while connecting an external DC
source/sink to a MDP92A and/or MDC90A.
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Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® modular 17
INFORMATION
Installation with protective separation.
The application inverter meets all requirements for protective separation of power
and electronics connections in accordance with EN61800-5-1. The connected signal
circuits and the DC 24 V voltage supply must meet the requirements according to
SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) to ensure
protective separation. The installation must meet the requirements for protective sep-
aration.
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4Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® modular
18
4.2.1 General information
• Take suitable measures to prevent the motor starting up inadvertently, for example
by removing the electronics terminal block X20 on the axis module. You must
provide additional safety features depending on the application, to prevent pos-
sible injuries and damage to machines.
• SEW‑EURODRIVE recommends using closed cable lugs for connection to the
screws in order to prevent litz strands from escaping.
• SEW‑EURODRIVE recommends using 10mm-long conductor end sleeves when
connecting to plug connectors.
4.2.2 Permitted voltage systems
Information on voltage systems Information on permissibility
TN and TT systems – voltage systems with
directly grounded star point.
Use is possible without restrictions.
IT systems – voltage systems with non-groun-
ded star point.
Use is only permitted adhering to
specific measures. For measures,
refer to chapter Use in IT systems.
Voltage systems with grounded outer con-
ductor.
Not permitted.
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Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® modular 19
4.2.3 Line connection
For the terminal assignment for line connection of the various sizes, refer to the
chapter "Terminal assignment".
For operation without line contactor, observe the specifications in the chapter "Protec-
tion of braking resistor against thermal overload".
Observe a minimum switch-off time of 10s for the power supply module/the applica-
tion inverter. Do not turn power on or off more than once per minute.
NOTICE
Non-compliance with the minimum switch-on/switch-off times.
Adhere to the specified times and intervals.
• Observe the minimum switch-off time of 10s before switching the power back on.
• Do not turn the power of the supply system on or off more than once per minute.
• The line contactor must always be located upstream of the line filter.
• Use only line contactors of utilization category AC-3 (EN60947-4-1) or higher.
• Do not use the line contactor for jog mode, but only for switching the power supply
module on and off. The FCB20 "Jog" must be used for jog mode.
• Observe the required dimensioning of the cable cross-section for UL-compliant in-
stalling.
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4Installation
Electrical installation
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20
4.2.4 24V supply voltage
24V supply voltage without master module
MOVIDRIVE® modular requires an external 24V supply voltage. Us the following in-
stallation material for the connection:
• M4 fork-type or ring lugs with insulating collar and a cable cross-section of maxi-
mum 4mm2,
or
• M4 tubular cable lugs with insulating heat shrink tubing and a cable cross-section
of maximum 6mm2.
24 V
GND
14476866443
Select the cross-section of the supply cable according to the power demand of the
device to be supplied. Note the additionally required power of the directly supplied
24V brakes for CMP motors with BK or BP brake without brake control.
The maximally permitted length of the 24V supply cable is 30m.
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