SEW-Eurodrive MOVIFIT-FC Operating instructions

Drive Technology \ Drive Automation \ System Integration \ Services
Special Design
MOVIFIT
®
-FC for Dual-Motor Operation
Addendum to the Operating Instructions
Edition 03/2009
16784413 / EN

SEW-EURODRIVE – Driving the world

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 3
Content
Content
1 General Information ............................................................................................ 4
1.1 Structure of the safety notes ....................................................................... 4
1.2 Rights to claim under limited warranty ........................................................ 5
1.3 Exclusion of liability..................................................................................... 5
1.4 Other applicable documentation ................................................................. 5
2 Unit Structure ...................................................................................................... 6
2.1 Special design "MOVIFIT-FC for dual-motor operation" ............................. 6
2.2 Accessories................................................................................................. 8
3 Electrical Installation .......................................................................................... 9
3.1 Fieldbus/option-independent terminal assignment ..................................... 9
3.2 Replacing switching relays........................................................................ 13
4 Startup................................................................................................................ 14
4.1 Startup procedure for MOVIFIT®-FC ........................................................ 14
4.2 Preparations.............................................................................................. 15
4.3 Motor/brake startup with MOVIFIT®-FC.................................................... 18
4.4 Switchover between drive 1 and drive 2 ................................................... 30

4Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
1Structure of the safety notes
General Information
1 General Information
1.1 Structure of the safety notes
The safety notes in these operating instructions are designed as follows:
Pictogram SIGNAL WORD
Type and source of danger.
Possible consequence(s) if the safety notes are disregarded.
• Measure(s) to prevent the danger.
Pictogram Signal word Meaning Consequences if
disregarded
Example:
General danger
Specific danger,
e.g. electric shock
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its environ-
ment
TIP Useful information or tip.
Simplifies the handling of the
drive system.

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 5
1
Rights to claim under limited warranty
General Information
1.2 Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the operating instructions. Therefore,
read the operating instructions before you start working with the unit
Make sure that the operating instructions are legible and available to persons responsi-
ble for the plant and its operation, as well as to persons who work independently on the
unit.
1.3 Exclusion of liability
You must comply with the information contained in these operating instructions to en-
sure safe operation of MOVIFIT®-FC and to achieve the specified product and perfor-
mance features. SEW-EURODRIVE assumes no liability for injury to persons or dam-
age to equipment or property resulting from non-observance of these operating instruc-
tions. In such cases, any liability for defects is excluded.
1.4 Other applicable documentation
• This additional information does not replace the detailed operating instructions and
manual.
• Installation and startup only by trained personnel observing the relevant accident
prevention regulations and the following publications:
•"MOVIFIT
®-FC" operating instructions
and
•"MOVIFIT
®functional safety" manual
and
•"MOVIFIT
®Function Level Classic ..." manual
or
•"MOVIFIT
®Function Level Technology ..." manual

6Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
2Special design "MOVIFIT-FC for dual-motor operation"
Unit Structure
2 Unit Structure
2.1 Special design "MOVIFIT-FC for dual-motor operation"
The following figure shows the connection board of the special design "MOVIFIT®-FC
for dual-motor operation":
TIPS
This special design ""MTA...-S..-30." comprises the following changes on the connec-
tion box compared to the standard design:
• Modified connection assignment of the ABOX.
• Only TH bimetallic switch can be connected.
• Only SEW-EURODRIVE motors and brakes can be controlled.
• Integrated K1/K2/K3 relay for switching between drive 1 and drive 2.
The relays have a service life of 1.000.000 switching cycles. The relays have to be
replaced after that.
• The binary output DB00 is not available.
•This special design is not allowed for hoist operation.
1737858315
X1 X9 X8X10 X81 X20 X45 X25 X30 X31 X35 X50
X29
K1
K3
K2

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 7
2
Special design "MOVIFIT-FC for dual-motor operation"
Unit Structure
2.1.1 Example of an ABOX unit designation
MT A 11 A - 50 3 -S02 1 - D 01 - 30 / BW1
ABOX option
BW1 / BW2 = Integrated braking resistor
M11 = Stainless steel mounting rail
ABOX variant
30 = Special design for
Dual-motor operation
Maintenance switch type
01 = with rotary button (ABB)
Maintenance switch design
D = Switch disconnector
Fieldbus
1 = PROFIBUS
2 = DeviceNet
3 = EtherNet/IP, PROFINET, Modbus/TCP
Connection configuration
S02 =
S42 =
S52 =
S62 =
H12 =
H22 =
Standard ABOX with terminals
and cable bushings
Hybrid ABOX with M12 for I/Os
Hybrid ABOX with M12 for I/Os + bus
Hybrid ABOX with M12 for I/Os
and push-pull RJ45 for bus
Han-Modular®ABOX with M12 for I/Os + bus
and industrial plug connectors
Han-Modular®ABOX with M12 for I/O,
push-pull RJ45, and industrial plug connec-
tors
Connection type
3 = 3-phase (AC)
Supply voltage
50 = 380 V – 500 V
A = version
Series
11 = Standard
12 = Hygienicplus variant
Unit type
A = connection box
MT = MOVIFIT®unit series

8Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
2Accessories
Unit Structure
2.2 Accessories
The following accessories are required for replacing faulty relays.
The relays can also be replaced during maintenance to increase system availability.
The accessories are available from SEW-EURODRIVE.
Type Figure Content Part number
Switching relay including support
bracket
3 pc 1 821 747 8
30 pc 1 821 748 6
+

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 9
3
Fieldbus/option-independent terminal assignment
Electrical Installation
3 Electrical Installation
3.1 Fieldbus/option-independent terminal assignment
TIPS
• The following section describes the modified connection assignment of the ABOX.
• For the terminal assignment of all terminals that are not described here, refer to the
"MOVIFIT®-FC" operating instructions.
• Observe the "MOVIFIT®-FC" operating instructions, in particular the safety and
warning notes.
DANGER
The maintenance switch only disconnects the integrated frequency inverter from the
supply system. Voltage is still present on the terminals of the MOVIFIT®unit.
Severe or fatal injuries from electric shock.
• Switch off the power to the MOVIFIT®using a suitable external disconnecting
device, and wait at least 1 minute before opening the wiring space.
1739094539
Line terminal (power bus)
No. Name Function
X1 1 PE Line connection PE (IN)
2L1 Line connection phase L1 (IN)
3L2 Line connection phase L2 (IN)
4L3 Line connection phase L3 (IN)
11 PE Line connection PE (OUT)
12 L1 Line connection phase L1 (OUT)
13 L2 Line connection phase L2 (OUT)
14 L3 Line connection phase L3 (OUT)
X
8
K1
K2
K
3
1
2
3
5
6
7
5
6
7
4
1 2
3
4
1
2
X9
X
8
X
9
X10
X
2
0
1
11
12
13
1
516
2
3
5
6
X8
1X
29
X45
X25
X35
1
2
3
4
1
2
3
1
2
3
1
2
3
4
5
1
1
2
2
3
3
4
4
5
1
2
3
3
4
5
6
7
8
1
112 1
3
14 15
21
22
23
2
4
2
5
31
32
33
3
435
1
112
13
14
15
1
6
1
7
18
2
122
23
24
2
5
2
627 28
31
32
3
3
3
4
35
36
3
7
38
6
7
8
1
2
3
4
5
11
12
13
14
15
S3
X
50
S
1
S
2
X
31
X30
X1
1234
11 12 13 14

10 Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
3Fieldbus/option-independent terminal assignment
Electrical Installation
1741520651
24 V supply terminal (24 V power bus)
No. Name Function
X20 1 FE Functional earth (IN)
2+24V_C +24 V continuous voltage supply (IN)
30V24_C 0V24 reference potential - continuous voltage (IN)
5+24V_S +24 V supply – switched (IN)
60V24_S 0V24 reference potential – switched (IN)
11 FE Functional earth (OUT)
12 +24V_C +24 V continuous voltage supply (OUT)
13 0V24_C 0V24 reference potential - continuous voltage (OUT)
15 +24V_S +24 V supply – switched (OUT)
16 0V24_S 0V24 reference potential – switched (OUT)
X
8
K1
K
2
K
3
1
2
1 2
3
5
6
7
5
6
7
4
1
2
3
4
X9
X
8
X9
X10
X1
1
2
3
4
11
12
1
13
1
14
X8
1
X29
X45
X25
X35
1
2
3
4
1
2
3
1
2
3
1
2
3
4
5
1
1
2
2
3
3
4
4
5
1
2
3
3
4
5
6
7
8
1
112 1
3
14 15
21
22
23
2
4
2
5
31
32
33
3
435
1
112
13
14
15
1
6
1
7
18
2
122
23
24
2
5
2
627 28
31
32
3
3
3
4
35
36
3
7
38
6
7
8
1
2
3
4
5
11
12
13
14
15
S3
X
50
S
1
S
2
X
31
X30
X20
1
11 12 13 15 16
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