SEW-Eurodrive MOVIFIT-FC Operating instructions

Drive Technology \ Drive Automation \ System Integration \ Services
Special Design
MOVIFIT
®
-FC for Dual-Motor Operation
Addendum to the Operating Instructions
Edition 03/2009
16784413 / EN

SEW-EURODRIVE – Driving the world

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 3
Content
Content
1 General Information ............................................................................................ 4
1.1 Structure of the safety notes ....................................................................... 4
1.2 Rights to claim under limited warranty ........................................................ 5
1.3 Exclusion of liability..................................................................................... 5
1.4 Other applicable documentation ................................................................. 5
2 Unit Structure ...................................................................................................... 6
2.1 Special design "MOVIFIT-FC for dual-motor operation" ............................. 6
2.2 Accessories................................................................................................. 8
3 Electrical Installation .......................................................................................... 9
3.1 Fieldbus/option-independent terminal assignment ..................................... 9
3.2 Replacing switching relays........................................................................ 13
4 Startup................................................................................................................ 14
4.1 Startup procedure for MOVIFIT®-FC ........................................................ 14
4.2 Preparations.............................................................................................. 15
4.3 Motor/brake startup with MOVIFIT®-FC.................................................... 18
4.4 Switchover between drive 1 and drive 2 ................................................... 30

4Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
1Structure of the safety notes
General Information
1 General Information
1.1 Structure of the safety notes
The safety notes in these operating instructions are designed as follows:
Pictogram SIGNAL WORD
Type and source of danger.
Possible consequence(s) if the safety notes are disregarded.
• Measure(s) to prevent the danger.
Pictogram Signal word Meaning Consequences if
disregarded
Example:
General danger
Specific danger,
e.g. electric shock
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its environ-
ment
TIP Useful information or tip.
Simplifies the handling of the
drive system.

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 5
1
Rights to claim under limited warranty
General Information
1.2 Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the operating instructions. Therefore,
read the operating instructions before you start working with the unit
Make sure that the operating instructions are legible and available to persons responsi-
ble for the plant and its operation, as well as to persons who work independently on the
unit.
1.3 Exclusion of liability
You must comply with the information contained in these operating instructions to en-
sure safe operation of MOVIFIT®-FC and to achieve the specified product and perfor-
mance features. SEW-EURODRIVE assumes no liability for injury to persons or dam-
age to equipment or property resulting from non-observance of these operating instruc-
tions. In such cases, any liability for defects is excluded.
1.4 Other applicable documentation
• This additional information does not replace the detailed operating instructions and
manual.
• Installation and startup only by trained personnel observing the relevant accident
prevention regulations and the following publications:
•"MOVIFIT
®-FC" operating instructions
and
•"MOVIFIT
®functional safety" manual
and
•"MOVIFIT
®Function Level Classic ..." manual
or
•"MOVIFIT
®Function Level Technology ..." manual

6Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
2Special design "MOVIFIT-FC for dual-motor operation"
Unit Structure
2 Unit Structure
2.1 Special design "MOVIFIT-FC for dual-motor operation"
The following figure shows the connection board of the special design "MOVIFIT®-FC
for dual-motor operation":
TIPS
This special design ""MTA...-S..-30." comprises the following changes on the connec-
tion box compared to the standard design:
• Modified connection assignment of the ABOX.
• Only TH bimetallic switch can be connected.
• Only SEW-EURODRIVE motors and brakes can be controlled.
• Integrated K1/K2/K3 relay for switching between drive 1 and drive 2.
The relays have a service life of 1.000.000 switching cycles. The relays have to be
replaced after that.
• The binary output DB00 is not available.
•This special design is not allowed for hoist operation.
1737858315
X1 X9 X8X10 X81 X20 X45 X25 X30 X31 X35 X50
X29
K1
K3
K2

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 7
2
Special design "MOVIFIT-FC for dual-motor operation"
Unit Structure
2.1.1 Example of an ABOX unit designation
MT A 11 A - 50 3 -S02 1 - D 01 - 30 / BW1
ABOX option
BW1 / BW2 = Integrated braking resistor
M11 = Stainless steel mounting rail
ABOX variant
30 = Special design for
Dual-motor operation
Maintenance switch type
01 = with rotary button (ABB)
Maintenance switch design
D = Switch disconnector
Fieldbus
1 = PROFIBUS
2 = DeviceNet
3 = EtherNet/IP, PROFINET, Modbus/TCP
Connection configuration
S02 =
S42 =
S52 =
S62 =
H12 =
H22 =
Standard ABOX with terminals
and cable bushings
Hybrid ABOX with M12 for I/Os
Hybrid ABOX with M12 for I/Os + bus
Hybrid ABOX with M12 for I/Os
and push-pull RJ45 for bus
Han-Modular®ABOX with M12 for I/Os + bus
and industrial plug connectors
Han-Modular®ABOX with M12 for I/O,
push-pull RJ45, and industrial plug connec-
tors
Connection type
3 = 3-phase (AC)
Supply voltage
50 = 380 V – 500 V
A = version
Series
11 = Standard
12 = Hygienicplus variant
Unit type
A = connection box
MT = MOVIFIT®unit series

8Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
2Accessories
Unit Structure
2.2 Accessories
The following accessories are required for replacing faulty relays.
The relays can also be replaced during maintenance to increase system availability.
The accessories are available from SEW-EURODRIVE.
Type Figure Content Part number
Switching relay including support
bracket
3 pc 1 821 747 8
30 pc 1 821 748 6
+

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 9
3
Fieldbus/option-independent terminal assignment
Electrical Installation
3 Electrical Installation
3.1 Fieldbus/option-independent terminal assignment
TIPS
• The following section describes the modified connection assignment of the ABOX.
• For the terminal assignment of all terminals that are not described here, refer to the
"MOVIFIT®-FC" operating instructions.
• Observe the "MOVIFIT®-FC" operating instructions, in particular the safety and
warning notes.
DANGER
The maintenance switch only disconnects the integrated frequency inverter from the
supply system. Voltage is still present on the terminals of the MOVIFIT®unit.
Severe or fatal injuries from electric shock.
• Switch off the power to the MOVIFIT®using a suitable external disconnecting
device, and wait at least 1 minute before opening the wiring space.
1739094539
Line terminal (power bus)
No. Name Function
X1 1 PE Line connection PE (IN)
2L1 Line connection phase L1 (IN)
3L2 Line connection phase L2 (IN)
4L3 Line connection phase L3 (IN)
11 PE Line connection PE (OUT)
12 L1 Line connection phase L1 (OUT)
13 L2 Line connection phase L2 (OUT)
14 L3 Line connection phase L3 (OUT)
X
8
K1
K2
K
3
1
2
3
5
6
7
5
6
7
4
1 2
3
4
1
2
X9
X
8
X
9
X10
X
2
0
1
11
12
13
1
516
2
3
5
6
X8
1X
29
X45
X25
X35
1
2
3
4
1
2
3
1
2
3
1
2
3
4
5
1
1
2
2
3
3
4
4
5
1
2
3
3
4
5
6
7
8
1
112 1
3
14 15
21
22
23
2
4
2
5
31
32
33
3
435
1
112
13
14
15
1
6
1
7
18
2
122
23
24
2
5
2
627 28
31
32
3
3
3
4
35
36
3
7
38
6
7
8
1
2
3
4
5
11
12
13
14
15
S3
X
50
S
1
S
2
X
31
X30
X1
1234
11 12 13 14

10 Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
3Fieldbus/option-independent terminal assignment
Electrical Installation
1741520651
24 V supply terminal (24 V power bus)
No. Name Function
X20 1 FE Functional earth (IN)
2+24V_C +24 V continuous voltage supply (IN)
30V24_C 0V24 reference potential - continuous voltage (IN)
5+24V_S +24 V supply – switched (IN)
60V24_S 0V24 reference potential – switched (IN)
11 FE Functional earth (OUT)
12 +24V_C +24 V continuous voltage supply (OUT)
13 0V24_C 0V24 reference potential - continuous voltage (OUT)
15 +24V_S +24 V supply – switched (OUT)
16 0V24_S 0V24 reference potential – switched (OUT)
X
8
K1
K
2
K
3
1
2
1 2
3
5
6
7
5
6
7
4
1
2
3
4
X9
X
8
X9
X10
X1
1
2
3
4
11
12
1
13
1
14
X8
1
X29
X45
X25
X35
1
2
3
4
1
2
3
1
2
3
1
2
3
4
5
1
1
2
2
3
3
4
4
5
1
2
3
3
4
5
6
7
8
1
112 1
3
14 15
21
22
23
2
4
2
5
31
32
33
3
435
1
112
13
14
15
1
6
1
7
18
2
122
23
24
2
5
2
627 28
31
32
3
3
3
4
35
36
3
7
38
6
7
8
1
2
3
4
5
11
12
13
14
15
S3
X
50
S
1
S
2
X
31
X30
X20
1
11 12 13 15 16
2356

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 11
3
Fieldbus/option-independent terminal assignment
Electrical Installation
1741527563
Motor connection terminal (connection via hybrid cable)
No. Name Function
X8 1 PE Motor 1 PE connection
2U Output motor 1 phase U
3V Output motor 1 phase V
4W Output motor 1 phase W
515 Connection for SEW brake motor 1 terminal 15 (blue)
614 Connection for SEW brake motor 1 terminal 14 (white)
713 Connection for SEW brake motor 1 terminal 13 (red)
X9 1 PE Motor 2 PE connection
2U Output motor 2 phase U
3V Output motor 2 phase V
4W Output motor 2 phase W
515 Connection for SEW brake motor 2 terminal 15 (blue)
614 Connection for SEW brake motor 2 terminal 14 (white)
713 Connection for SEW brake motor 2 terminal 13 (red)
X81 1 TH+ Connection for temperature sensor TH (+) motor 1
2TH Connection for temperature sensor TH (-) motor 1
3TH+ Connection for temperature sensor TH (+) motor 2
4TH Connection for temperature sensor TH (-) motor 2
X10 1 -R Braking resistor connection -R
2+R Braking resistor connection +R
X
2
0
1
11
12
13
1
516
2
3
5
6
X1
1
2
3
4
11
12
1
13
1
14
X29
X45
X25
X35
K1
K2
K
3
1
2
3
1
2
3
1
2
3
4
5
1
1
2
2
3
3
4
4
5
1
2
3
3
4
5
6
7
8
1
112 1
3
14 15
21
22
23
2
4
2
5
31
32
33
3
435
1
112
13
14
15
1
6
1
7
18
2
122
23
24
2
5
2
627 28
31
32
3
3
3
4
35
36
3
7
38
6
7
8
1
2
3
4
5
11
12
13
14
15
S3
X
50
S
1
S
2
X
31
X30
X8
1234
1234
567
567
12
X10 X9
X8
X9
X81
1234

12 Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
3Fieldbus/option-independent terminal assignment
Electrical Installation
1741533579
24 V distributor terminal (for distributing the supply voltage(s) to the integrated inverter and the option card)
No. Name Function
X29 1 +24V_C +24 V supply for binary inputs – continuous voltage (jumpered with X20/2)
20V24_C 0V24 reference potential for binary inputs - continuous voltage (jumpered with X20/3)
3+24V_S +24 V supply for binary outputs – switched (jumpered with X20/5)
40V24_S 0V24 reference potential for binary outputs – switched (jumpered with X20/6)
5+24V_P +24 V supply for integrated frequency inverter (IN)
60V24_P 0V24 reference potential for integrated frequency inverter (IN)
7+24V_O +24V supply for option card, supply
80V24_O 0V24 reference potential for the option card, supply
X1
1
2
3
4
11
12
1
13
1
14
K1
K2
K
3
X
8
1
2
3
4
5
6
7
5
6
7
X9
X
8
1
2
X
9
X10
X
2
0
1
11
12
13
1
516
2
3
5
6
X8
1
X45
X25
X35
1
2
3
4
1
2
3
1
2
3
1
1
2
2
3
3
4
4
5
1
2
3
3
4
5
6
7
8
1
112 1
3
14 15
21
22
23
2
4
2
5
31
32
33
3
435
1
112
13
14
15
1
6
1
7
18
2
122
23
24
2
5
2
627 28
31
32
3
3
3
4
35
36
3
7
38
1
2
3
4
5
11
12
13
14
15
S3
X
50
S
1
S
2
X
31
X30
X29
12345678
DANGER
When you use the terminals X29/5 and X29/6 for safe disconnection, you must observe
the SEW publication "MOVIFIT®Functional Safety".
Severe or fatal injuries.
• Observe the permissible wiring diagrams and safety conditions in the SEW
publication "MOVIFIT®Functional Safety".

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 13
3
Replacing switching relays
Electrical Installation
3.2 Replacing switching relays
You can replace the K1, K2 or K3 switching relays as follows:
1. Remove the support brackets of the relay.
2. Carefully remove the relay in upward direction.
Important: Make sure you do not tilt the relay to prevent the socket and its pins
from being damaged.
3. Replace the faulty relay by the new one and install the parts in reverse order.
Make sure you do not damage the new relay when inserting it.
-
DANGER
Disconnect the units from power before installing/removing the relay. Dangerous volt-
ages may still be present for up to one minute after disconnection from the power sup-
ply.
Severe or fatal injuries from electric shock.
• Disconnect the MOVIFIT®from the mains using an appropriate external discon-
necting device and secure it against unintentional reconnection to the voltage sup-
ply.
• Then wait at least for 1 minute.
1741934859
90°
1. 2. 3.
TIP
SEW-EURODRIVE recommends to replace all 3 relays to increase system availability.

14 Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
4Startup procedure for MOVIFIT®-FC
Startup
4Startup
4.1 Startup procedure for MOVIFIT®-FC
The following sections describe how to startup the special design MOVIFIT®-FC motor.
Observe the additional documents listed in the following table:
792881803
Function
level
1.
Startup
Motor
2.
Startup
MOVIFIT®-FC
3.
Parameterization1)
Programming
1) You only have to set parameters when the "Expert" mode is activated.
4.
Fieldbus
configuration
Classic Observe:
• -"DR/DV/DT/DTE/
DVE AC Motors,
CT/CV Asynchro-
nous Servomotors"
operating instruc-
tions
•or
"AC Motors DRS/
DRE/DRP" operat-
ing instructions
Observe the
"MOVIFIT®-FC"
operating instruc-
tions
Manual -
"MOVIFIT®function level
Classic..."2)
2) The "MOVIFIT® Function Level Classic" and "MOVIFIT® Function Level Technology" manuals are avail-
able in several fieldbus-specific variants.
Technology Manual
"MOVIFIT®function level
Technology .."2)
"MOVI-PLC®Pro-
gramming in the PLC
Editor" manual
Manual "Libraries
MPLCMotion_MC07
and
MPLCMotion_MM for
MOVI-PLC®"
System Manual
"Configuration and Diagnostic Tool
MOVIVISION®"
Manual
-"MOVIFIT®Function Level System"
Motor
1. 2. 4.
MOVIFIT®-SC/-FC Parameterization
Programming
3.
Fieldbus configuration
DANGER
If you are using applications with safe disconnection, you must additionally observe the
SEW publication "MOVIFIT®Functional Safety".
Severe or fatal injuries.
• Observe the additional startup notes and safety conditions in the SEW publication
"MOVIFIT®Functional Safety".
00
I

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 15
4
Preparations
Startup
4.2 Preparations
4.2.1 MOVITOOLS®MotionStudio
The "MOVITOOLS®MotionStudio" software package is the SEW engineering tool that
you can use to access all SEW drive units. With simple applications, you can use
MOVITOOLS®MotionStudio to perform diagnostics for the MOVIFIT®unit series. For
more demanding applications, you can use the wizards available in MOVITOOLS®Mo-
tionStudio to startup, configure and program MOVIFIT®units.
MOVITOOLS®MotionStudio can communicate with the drive units using different com-
munication links and fieldbus systems.
The most simple application for connecting a PC/laptop and a MOVIFIT®unit via the di-
agnostics interface (serial RS485) (point-to-point connection) is described in the follow-
ing section:
Preparations on
MOVIFIT®
1. Always follow the safety and warning instructions in the relevant operating in-
structions when working on MOVIFIT®units.
2. Install the latest software version of MOVITOOLS®MotionStudio on your PC/laptop.
3. Set DIP switch S10/1 to "ON" (activating "Expert mode")
837925643
16
5432
S10 ON
00
I

16 Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
4Preparations
Startup
4. Connect MOVIFIT®to the PC or laptop using the option USB11A or UWS21B:
Option USB11A or UWS21B can be connected to MOVIFIT®using the diagnostics
socket X50. The diagnostics socket is located under the cable gland shown in the fol-
lowing illustration:
792913419
792941707
DI01
DI00
DI02 DI03
DI04
DI05
DI06/DO00
DI07/DO01
SYS-F
BUS-F
24V-C
24V-S
RUN
RUN-PS
MOVIFIT
®
PC
UWS21B
RS-232
USB
USB11A
RJ10
RS-485
RS-485
RJ10
X50
00
I

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 17
4
Preparations
Startup
Including MOVIFIT®in MOVITOOLS®MotionStudio
Starting the soft-
ware and creating
a project
Proceed as follows to start MOVITOOLS®MotionStudio and create a project:
1. Start the MOVITOOLS®MotionStudio from the Windows start menu via:
[Start]/[Programs]/[SEW]/[MOVITOOLS-MotionStudio]/[MOVITOOLS-MotionStudio]
2. Create a project with name and storage location.
Establishing com-
munication and
scanning the net-
work
Proceed as follows to establish a communication with MOVITOOLS®MotionStudio and
scan your network:
1. Set up a communication channel to communicate with your units.
For detailed information on how to configure a communication channel, see the sec-
tion regarding the relevant communication type.
2. Scan your network (unit scan). Press the [Start network scan] button [1] in the tool-
bar.
3. Select the unit you want to configure.
4. Right-click to open the context menu.
As a result you will see a number of unit-specific tools to execute various functions
with the units. These are, for example:
– Bus monitor
–Startup
– Parameterization
00
I

18 Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
4Motor/brake startup with MOVIFIT®-FC
Startup
4.3 Motor/brake startup with MOVIFIT®-FC
4.3.1 Starting up drive 1
1. Choose the startup tool in MOVITOOLS®MotionStudio (see section "Including
MOVIFIT®in MOVITOOLS®MotionStudio"). The window for selecting the parameter
set opens.
2. Parameter set 1 must be selected for drive 1.
TIP
"Expert mode" (S10/1 = "ON") must be active for the following motor/brake startup pro-
cedure.
792943371
00
I

Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation 19
4
Motor/brake startup with MOVIFIT®-FC
Startup
3. After you have selected the parameter set, an overview displaying the current unit
information is displayed (display values only):
4. Select the configuration for the motor output:
• Activate the "Switchable" checkbox.
792945035
1771084939
00
I

20 Addendum to the Operating Instructions – MOVIFIT®-FC for Dual-Motor Operation
4Motor/brake startup with MOVIFIT®-FC
Startup
5. Select the system configuration:
• With "one motor", MOVIFIT®-FC controls a single motor.
• With "rigid coupling", MOVIFIT®-FC controls several motors that are rigidly
coupled via the axes.
• With "no/loose coupling", MOVIFIT®-FC controls several motors that are not ore
loosely coupled via the axes.
With "rigid coupling" or "no/loose coupling", you will have to select the alternative
brake control "Via constant voltage" in the "Brake" menu.
"Different" is not possible for MOVIFIT®units.
792948363
00
I