SEW-Eurodrive MOVITRAC B MC07B0003-2B1-4-00 User guide

Drive Technology \ Drive Automation \ System Integration \ Services
System Manual
MOVITRAC
®
B
Edition 09/2011 16964810 / EN

SEW-EURODRIVE—Driving the world

System Manual – MOVITRAC® B 3
Contents
Contents
1 System Description MOVITRAC®B................................................................... 6
1.1 Unit variants................................................................................................ 6
1.2 System overview MOVITRAC®B ............................................................... 8
1.3 The units at a glance................................................................................... 9
1.4 Functions / features .................................................................................. 10
1.5 MOVITOOLS®MotionStudio..................................................................... 13
2 Technical Data................................................................................................... 15
2.1 CE marking, UL approval and C-Tick ....................................................... 15
2.2 General technical data.............................................................................. 16
2.3 MOVITRAC®B electronics data ............................................................... 18
2.4 MOVITRAC®B electronics data for functional safety............................... 19
2.5 MOVITRAC®B technical data .................................................................. 20
2.6 Front modules........................................................................................... 39
2.7 DBG60B keypad ....................................................................................... 47
2.8 DBM60B/DKG60B housing for DBG60B .................................................. 50
2.9 UBP11A parameter module...................................................................... 51
2.10 MBG11A speed control module................................................................ 52
2.11 UWS11A interface adapter option ............................................................ 53
2.12 UWS21B interface adapter....................................................................... 56
2.13 USB11A interface adapter ........................................................................ 58
2.14 BW braking resistors................................................................................. 60
2.15 BS... touch guard ...................................................................................... 66
2.16 Mounting braking resistors FKB10B ......................................................... 68
2.17 FKB11/12/13B for sub mounting braking resistors .................................. 68
2.18 Support rail mounting FHS11B/12B/13B .................................................. 70
2.19 ND line chokes ......................................................................................... 71
2.20 NF line filter............................................................................................... 73
2.21 ULF11A folding ferrites............................................................................. 75
2.22 HD output chokes ..................................................................................... 76
2.23 EMC module FKE12B / FKE13B .............................................................. 79
2.24 HF output filters......................................................................................... 81
2.25 Fieldbus connection.................................................................................. 85
2.26 MOVI-PLC®............................................................................................... 95
2.27 Control technology.................................................................................... 99
2.28 Switched-mode power supply UWU52A................................................. 101
3 Parameters....................................................................................................... 102
3.1 Explanation of the parameters................................................................ 102
4 Project Planning.............................................................................................. 152
4.1 Schematic procedure.............................................................................. 152
4.2 Options for standard applications ........................................................... 153
4.3 Description of applications...................................................................... 154
4.4 Speed-torque characteristic curve .......................................................... 156
4.5 Motor selection........................................................................................ 157
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4System Manual – MOVITRAC® B
Contents
4.6 Overload capacity ................................................................................... 159
4.7 Load capacity of the units at low output frequencies .............................. 160
4.8 Project planning for explosion-proof AC asynchronous motors of
category 2 ............................................................................................... 160
4.9 Braking resistor selection........................................................................ 161
4.10 Connecting AC brakemotors................................................................... 166
4.11 Mains and motor connection................................................................... 167
4.12 Multi-motor drive/group drive .................................................................. 174
4.13 Line chokes............................................................................................. 175
4.14 Electromagnetic compatibility EMC ........................................................ 176
4.15 HF output filters....................................................................................... 178
4.16 Electronics cables and signal generation................................................ 182
4.17 External voltage supply DC 24 V ............................................................ 182
4.18 Parameter set selection .......................................................................... 184
4.19 Priority of the operating states and interrelation between control
signals..................................................................................................... 184
4.20 PI controller............................................................................................. 186
4.21 Application examples.............................................................................. 191
5 General Information........................................................................................ 197
5.1 Use of this documentation ..................................................................... 197
5.2 Structure of the safety notes................................................................... 197
5.3 Rights to claim under limited warranty.................................................... 198
5.4 Exclusion of liability................................................................................. 198
5.5 Copyright notice...................................................................................... 198
5.6 Product names and trademarks.............................................................. 198
6 Safety Notes .................................................................................................... 199
6.1 Preliminary information ........................................................................... 199
6.2 General information ................................................................................ 199
6.3 Target group ........................................................................................... 200
6.4 Designated use....................................................................................... 200
6.5 Applicable documentation....................................................................... 201
6.6 Transport / storage.................................................................................. 201
6.7 Installation............................................................................................... 202
6.8 Electrical connection............................................................................... 202
6.9 Safe disconnection.................................................................................. 202
6.10 Operation: ............................................................................................... 203
6.11 Unit temperature ..................................................................................... 203
7 Unit Structure .................................................................................................. 204
7.1 Size 0XS / 0S / 0L................................................................................... 204
7.2 Size 1 / 2S / 2.......................................................................................... 205
7.3 Size 3...................................................................................................... 206
7.4 Sizes 4 / 5 ............................................................................................... 207
7.5 Type designation..................................................................................... 208
7.6 Nameplate............................................................................................... 208
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System Manual – MOVITRAC® B 5
Contents
8 Installation ....................................................................................................... 209
8.1 Recommended tools............................................................................... 209
8.2 Installation notes..................................................................................... 209
8.3 Installing optional power components..................................................... 214
8.4 UL compliant installation......................................................................... 220
8.5 Loose items............................................................................................. 222
8.6 Requirements for installing cold plate (size 0 only)................................. 227
8.7 Deactivating EMC capacitors (size 0 only) ............................................. 227
8.8 Wiring diagram........................................................................................ 229
8.9 TF thermistor and TH bimetallic switch................................................... 230
8.10 Connecting braking resistor BW..-P / BW..-T / BW.. to X3 / X2.............. 230
8.11 Brake rectifier connection ....................................................................... 231
8.12 Installing FIO11B/21B, FSC11B/12B and FSE24B................................. 233
8.13 Installing the MBG11A speed control module......................................... 240
9 Startup.............................................................................................................. 242
9.1 General startup instructions.................................................................... 242
9.2 Preliminary work and resources.............................................................. 242
9.3 Starting the motor ................................................................................... 244
9.4 Startup of explosion-proof AC asynchronous motors of category 2
(94/9/EC)................................................................................................. 248
9.5 Startup with factory setting – brief description ........................................ 249
9.6 Keypad FBG11B..................................................................................... 250
9.7 Startup with DBG60B keypad................................................................. 256
9.8 Startup with PC and MOVITOOLS®MotionStudio.................................. 263
9.9 External setpoint selection...................................................................... 264
9.10 Parameter list.......................................................................................... 266
10 Operation:........................................................................................................ 277
10.1 Data backup............................................................................................ 277
10.2 Return codes (r19 – r38)......................................................................... 278
10.3 Status displays........................................................................................ 279
10.4 DBG60B keypad ..................................................................................... 281
11 Service / List of Errors.................................................................................... 286
11.1 Unit information....................................................................................... 286
11.2 Error list (F00 – F113)............................................................................. 287
11.3 SEW electronics service ......................................................................... 292
11.4 Extended storage.................................................................................... 293
12 Address List .................................................................................................... 294
Index................................................................................................................. 305
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6System Manual – MOVITRAC® B
1Unit variants
System Description MOVITRAC®B
1 System Description MOVITRAC®B
Compact and economic: MOVITRAC®B – the standard inverter.
1.1 Unit variants
The MOVITRAC®B frequency inverters are available in 3 variants:
• Standard variant
• Technology variant
• Variant with coated printed circuit boards
1.1.1 Standard variant
The units are equipped with integrated IPOSplus® positioning and sequence control as
standard. MOVITRAC®B can be expanded with the available options.
The standard version is indicated by the "00" digits at the end of the type designation.
91694219
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System Manual – MOVITRAC® B 7
1
Unit variants
System Description MOVITRAC®B
1.1.2 Technology variant
In addition to the standard features, you can use the MOVITOOLS®MotionStudio appli-
cation module with the technology variant.
The technology variant is indicated by "0T" at the end of the type designation or by "Unit
variant: Technology" in the "Unit data" in MOVITOOLS®MotionStudio.
1.1.3 Variant with coated printed circuit boards
The devices are designed for use in harsh environments. The coating of the printed cir-
cuit boards increases their resistivity against environmental conditions.
The version with coated circuit board is indicated by the "00/L" digits at the end of the
type designation.
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8System Manual – MOVITRAC® B
1System overview MOVITRAC®B
System Description MOVITRAC®B
1.2 System overview MOVITRAC®B
27021597999235595
Line connection
• ND line choke
• NF line filter
Power connection
• HF output filter
• HD output choke
BW braking resistor
Front modules
• FBG11B keypad
• FIO11B analog module or
• Digital module FIO21B or
• Communication FSC11B/FSC12B
• EtherCAT FSE24B
Option cards
• Fieldbus option DFx
•MOVI-PLC
®controller
Installation
• FHS mounting rail attachment
• Submounting option for FKB braking resis-
tor
• FKE EMC-module
MOVITOOLS®MotionStudio software
MOVITOOLS
®
MotionStudio
MOVITRAC
®
B
MC07B..-2B1 MOVITRAC
®
B
MC07B..-..3
Braking resistor BW
with submounting option FKB
Braking resistor BW
Output filter HF
Line filter NF
Line choke ND
Output choke HD
Front option
keypad
FBG11B
Front module
communication
FSC11B / 12B
Interface adapters
USB11A, UWS11A, UWS21B
1 x 200 – 240 V 3 x AC 380 – 500 V
Analog module
FIO11B
Option cards:
– DFP21B
– MOVI-PLC
®
Keypad
DBG60B
USB
1
1A
Gateway
UOH11B
3 x AC 200 – 240 V
Drive operator panels
DOP
Setpoint
selector
MGB11A
Support rail
fixture FHS EMCmodule
FKE
Digital module
FIO21B
EtherCAT
FSE24B
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System Manual – MOVITRAC® B 9
1
The units at a glance
System Description MOVITRAC®B
1.3 The units at a glance
Line connec-
tion Motor power Nominal output current MOVITRAC®B type Size
230 V
1-phase
0.25 kW / 0.34 HP AC 1.7 A MC07B0003-2B1-4-00 0XS
0.37 kW / 0.50 HP AC 2.5 A MC07B0004-2B1-4-00
0.55 kW / 0.74 HP AC 3.3 A MC07B0005-2B1-4-00 0S
0.75 kW / 1.0 HP AC 4.2 A MC07B0008-2B1-4-00
1.1 kW / 1.5 HP AC 5.7 A MC07B0011-2B1-4-00
0L1.5 kW / 2.0 HP AC 7.3 A MC07B0015-2B1-4-00
2.2 kW / 3.0 HP AC 8.6 A MC07B0022-2B1-4-00
230 V
3-phase
0.25 kW / 0.34 HP AC 1.7 A MC07B0003-2A3-4-00 0XS
0.37 kW / 0.50 HP AC 2.5 A MC07B0004-2A3-4-00
0.55 kW / 0.74 HP AC 3.3 A MC07B0005-2A3-4-00/S0 0S
0.75 kW / 1.0 HP AC 4.2 A MC07B0008-2A3-4-00/S0
1.1 kW / 1.5 HP AC 5.7 A MC07B0011-2A3-4-00/S0
0L1.5 kW / 2.0 HP AC 7.3 A MC07B0015-2A3-4-00/S0
2.2 kW / 3.0 HP AC 8.6 A MC07B0022-2A3-4-00/S0
3.7 kW / 5.0 HP AC 14.5 A MC07B0037-2A3-4-00 1
5.5 kW / 7.4 HP AC 22 A MC07B0055-2A3-4-00 2
7.5 kW / 10 HP AC 29 A MC07B0075-2A3-4-00
11 kW / 15 HP AC 42 A MC07B0110-203-4-00 3
15 kW / 20 HP AC 54 A MC07B0150-203-4-00
22 kW / 30 HP AC 80 A MC07B0220-203-4-00 4
30 kW / 40 HP AC 95 A MC07B0300-203-4-00
400 V
3-phase
0.25 kW / 0.34 HP AC 1.0 A MC07B0003-5A3-4-00 0XS
0.37 kW / 0.50 HP AC 1.6 A MC07B0004-5A3-4-00
0.55 kW / 0.74 HP AC 2.0 A MC07B0005-5A3-4-00/S0
0S
0.75 kW / 1.0 HP AC 2.4 A MC07B0008-5A3-4-00/S0
1.1 kW / 1.5 HP AC 3.1 A MC07B0011-5A3-4-00/S0
1.5 kW / 2.0 HP AC 4.0 A MC07B0015-5A3-4-00/S0
2.2 kW / 3.0 HP AC 5.5 A MC07B0022-5A3-4-00/S0
0L3.0 kW / 4.0 HP AC 7.0 A MC07B0030-5A3-4-00/S0
4.0 kW / 5.4 HP AC 9.5 A MC07B0040-5A3-4-00/S0
5.5 kW / 7.4 HP AC 12.5 A MC07B0055-5A3-4-00 2S
7.5 kW / 10 HP AC 16 A MC07B0075-5A3-4-00
11 kW / 15 HP AC 24 A MC07B0110-5A3-4-00 2
15 kW / 20 HP AC 32 A MC07B0150-503-4-00
322 kW / 30 HP AC 46 A MC07B0220-503-4-00
30 kW / 40 HP AC 60 A MC07B0300-503-4-00
37 kW / 50 HP AC 73 A MC07B0370-503-4-00 4
45 kW / 60 HP AC 89 A MC07B0450-503-4-00
55 kW / 74 HP AC 105 A MC07B0550-503-4-00 5
75 kW / 100 HP AC 130 A MC07B0750-503-4-00
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10 System Manual – MOVITRAC® B
1Functions / features
System Description MOVITRAC®B
1.4 Functions / features
MOVITRAC®B frequency inverters are characterized by the following features:
1.4.1 Unit properties
• Wide voltage range:
– 230 V units for the voltage range 1 × AC 200 – 240 V, 50/60 Hz
– 230 V units for the voltage range 3 × AC 200 – 240 V, 50/60 Hz
– 400/500 V units for the voltage range 3 × AC 380 – 500 V, 50/60 Hz
• Overload capacity:
– 125 % INcontinuous duty
– 150 % INfor at least 60 s
• Rated operation up to an ambient temperature ϑ= 50 °C, operation up to an ambient
temperature ϑ= 60 °C possible with current reduction.
• Speed range 0 – 5500 rpm.
• Output frequency range:
– VFC: 0 – 150 Hz
– V/f: 0 – 600 Hz
• 4-quadrant capable due to integrated brake chopper.
• Compact unit design for minimum control cabinet space requirement and optimum
utilization of control cabinet volume.
• Units with "STO" function (safe torque off):
– Unit variant -S0:
• 3 × AC 380 – 500 V, 0.55 – 4.0 kW (0.74 – 5.4 HP)
• 3 × AC 200 – 240 V, 0.55 – 2.2 kW (0.74 – 3.0 HP)
– Standard unit: 3 × AC 380 – 500 V, 5.5 – 75 kW (7.4 – 100 HP)
• STO (as of size 1 as standard, for size 0 only for -S0 units) according to EN 61800-
5-2
– Category 3, performance level e according to EN ISO 13849-1
• Integrated EMC line filter to maintain the specified limit classes on the line side / C1/
C2 to EN 61800-3:
– Sizes 0 to 2: C2 without further measures
– Sizes 0 to 5: C1 with corresponding filters / folding ferrites
• Configurable inputs / outputs
– 1 analog input
– 6 binary inputs
– 3 binary outputs, including 1 relay output
– Optional: 1 additional analog input / 1 additional analog output
• Voltage supply and evaluation for TF (PTC temperature sensor) integrated for mon-
itoring the motor temperature.
• Integrated TH evaluation for motor temperature monitoring.
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System Manual – MOVITRAC® B 11
1
Functions / features
System Description MOVITRAC®B
• Optional keypad for displaying setpoints and setting parameters
– 5-digit 7-segment display
– 9 LEDs for displaying the selected symbols
– 6 control keys
– 1 setpoint generator for speed specification
– Data backup parameter set
• Braking resistor can be submounted as an option for size 0.
• Separable signal terminals.
•Size0:
– Separable power terminals and signal terminals
– EMCcapacitorcanbeinsulatedfor reducedearth-leakagecurrentsandoperation
in IT system.
– "Cold plate" installation possible.
– Long motor cable length
• Up to size 2S: Operation possible with MDR regenerative power supply module (see
system manual "MOVIDRIVE®MDR60A regenerative power supply module").
1.4.2 Controller
• V/f control or VFC control mode.
• Automatic brake rectifier control by the inverter.
• Standstill current function for:
– Rapid start
– Heating current for preventing condensation in the motor at low temperatures
• Flying start function for synchronizing the inverter to the running motor.
• Hoist capability.
• DC braking to decelerate the motor in 1Q mode.
• Slip compensation for high stationary speed accuracy.
• Motor stall protection by sliding current limitation in the field weakening range
• 2 complete motor parameter sets.
• Factory setting can be restored.
• Parameter lock for protection against changes to parameters.
• Protective functions for protection against
– Overcurrent
– Ground fault
–Overload
– Overtemperature of the inverter
– Overtemperature of the motor (TF/TH)
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12 System Manual – MOVITRAC® B
1Functions / features
System Description MOVITRAC®B
• Speed monitoring and monitoring of the motor and regenerative limit power.
• 5 error memories with all relevant operating data at the moment of the error.
• Standardized operation, parameter setting and identical unit connection technology
across all units in the MOVITRAC®B range.
• Parameterizable signal range message (speed).
• Energy-saving function for optimizing the magnetization current automatically.
1.4.3 Setpoint technology
• Motor potentiometer
• External setpoint selections:
– 0 – 10 V (unidirectional and bidirectional)
– 0–20mA
– 4–20mA
– –10 V to +10 V bidirectional with FIO11B
• 6 fixed setpoints
• Frequency input
1.4.4 Optional communication / operation
• CAN based system bus (SBus) for networking max. 64 MOVITRAC®B units.
• CANopen Protocol DS301 V4.
• RS485 interface.
• Simple parameter setting and startup using optional keypad or MOVITOOLS®Mo-
tionStudio software.
• Fieldbus interfaces for
–PROFIBUS
– DeviceNet
–INTERBUS
– CANopen
• Industrial Ethernet:
•EtherCAT
• PROFINET
• EtherNet/IP
• Modbus/TCP
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System Manual – MOVITRAC® B 13
1
MOVITOOLS®MotionStudio
System Description MOVITRAC®B
1.4.5 Application modules
Application modules are part of the MOVITOOLS®MotionStudio and can be used with
MOVITRAC®B technology variants (...-0T). The individual application manuals can also
be downloaded as PDFs from the SEW website.
1.4.6 Low-emission
The MOVITRAC®B inverters are produced according to particularly low-emission reg-
ulations, but with the usual high level of quality. One particular featureis the primary use
of lead-free soldering materials in the production of electronics products. The lead-free
processes are in line with the RoHS EU Directive and the law on electronic equipment.
1.5 MOVITOOLS®MotionStudio
The MOVITOOLS®MotionStudio program includes:
• Parameter tree
•Startup
•SCOPE
• Application Builder
• Data management
The MOVITRAC®B has the following functions:
•Startup
• Parameterization
• Visualization / diagnostics
1.5.1 SCOPE
SCOPE for MOVITOOLS®MotionStudio is an oscilloscope program for SEW inverters.
SCOPE allows you to optimize the drives yourself. The inverter records, for example,
response functions to setpoint changes in real time. You can transfer this information to
the PC and graphically display it. SCOPE displays up to 8 analog and digital measured
variables in differently colored curves. You can scale both the x-axis and the y-axis as
required.
SCOPE also enables you to record digital input and output signals of the inverter. This
means you can record complete program sequences of the higher-level controller and
then evaluate them.
SCOPE supports simple documentation of the set parameters and the recorded mea-
surement data by providing the following functions:
•Save
• Meta data
•Print
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14 System Manual – MOVITRAC® B
1MOVITOOLS®MotionStudio
System Description MOVITRAC®B
The online help functions enable you to familiarize yourself quickly with how to use
SCOPE.
SCOPE is a multi-document interface (MDI application). This interface lets you observe
and analyze several data sets simultaneously. SCOPE displays every new data set in a
new window. All settings made for displaying and editing the data record apply to the
active window only.
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System Manual – MOVITRAC® B 15
2
CE marking, UL approval and C-Tick
Technical Data
2 Technical Data
2.1 CE marking, UL approval and C-Tick
2.1.1 CE-marking
MOVITRAC®B frequency inverters comply with the regulations of the Low Voltage Di-
rective 2006/95/EC.
MOVITRAC®B frequency inverters are designed for use as components for installation
in machines and systems. They comply with the EMC product standard EN 61800-3
Variable-speed electrical drives. Provided the installation instructions are complied with,
they satisfy the relevant requirements for the CE marking for the entire machine/system
in which they are installed, on the basis of the EMC Directive 2004/108/EC. For detailed
information on EMC compliant installation, refer to the publication "Electromagnetic
Compatibility in Drive Engineering" from SEW-EURODRIVE.
Compliance with limit classes C2 and C1 has been tested on a specified test setup.
SEW-EURODRIVE can provide detailed information on request.
The CE-mark on the nameplate indicates conformity with the low voltage directive 2006/
95/EC. SEW-EURODRIVE can issue a declaration of conformity to this effect on re-
quest.
2.1.2 UL approval / CSA / GOST-R certificate / C-Tick
UL and cUL approval (USA) has been granted for the following MOVITRAC®B units:
• 230 V / 1-phase
• 230 V / 3-phase
• 400/500 V / 3-phase
cUL is equivalent to CSA approval.
The GOST-R certificate (Russia) was granted for the MOVITRAC®B series.
C-Tick certifies conformity with ACMA (Australian Communications and Media Author-
ity) standards.
The units 1 × 230 V and 3 × 400 V have the C-Tick.
USUS
LISTEDLISTED
®
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16 System Manual – MOVITRAC® B
2General technical data
Technical Data
2.2 General technical data
The following technical data applies to all MOVITRAC®B frequency inverters indepen-
dent of size and power.
MOVITRAC®B All sizes
Interference immunity Meets EN 61800-3
Interference emission with
EMC-compliant installation
(Line end)
According to limit value class1)
• Sizes 0 to 2: C2 without further measures
• Sizes 0 to 5: C1 with corresponding filters / folding ferrites
C1/C2 to EN 61800-3
Leakage current > 3.5 mA
Ambient temperature ϑA
(up to 60 °C with current
reduction)
•230 V, 0.25 – 2.2 kW (0.34 – 3.0 HP) / 400/500 V, 0.25 – 4.0 kW (0.34 – 5.4 HP)
With overload capacity (max. 150% INfor 60 s):
ID= 100 % IN/ fPWM = 4 kHz: –10 °C to +40 °C
Without overload capacity:
ID= 100 % IN/ fPWM = 4 kHz: –10 °C to +50 °C
ID= 100 % IN/ fPWM = 8 kHz: –10 °C to +40 °C
ID= 125 % IN/ fPWM = 4 kHz: –10 °C to +40 °C
•3 × 230 V, 3.7 – 30 kW (5.0 – 40 HP) / 400/500 V, 5.5 – 75 kW (7.4 – 100 HP)
With overload capacity (max. 150% INfor 60 s):
ID= 100 % IN/ fPWM = 4 kHz: 0 °C to +40 °C
Without overload capacity:
ID= 100 % IN/ fPWM = 4 kHz: 0 °C to +50 °C
ID= 100 % IN/ fPWM = 8 kHz: 0 °C to +40 °C
ID= 125 % IN/ fPWM = 4 kHz: 0 °C to +40 °C
• Mounting platform with "Cold plate" < 70 °C
Deratingambienttemperature
(current reduction) 2,5 % INper K at 40 °C to 50 °C
3 % INper K at 50 °C to 60 °C
Climate class EN 60721-3-3, class 3K3
Storage temperature
Transport temperature –25 °C to +75 °C –25 °C to +75 °C
Type of cooling Self-cooling: 230 V: ≤0.75 kW (1.0 HP)
400/500 V: ≤1.1 kW (1.5 HP)
Forced cooling: 230 V: ≥1.1 kW (1.5 HP)
400/500 V: ≥1.5 kW (3.0 HP)
(temperature-controlled fan, response threshold 45 °C)
Degree of protection EN
60529 (NEMA 1) Sizes 0 to 3: IP20
Sizes 4 – 5 power connections:
•IP00
• With the supplied Plexiglas cover mounted and shrinking tube mounted (not sup-
plied) IP10
Operating mode Continuous duty
Overvoltage category III according to IEC 60664-1 (VDE 0110-1)
Line voltage tolerance EN 50160: ±10 %
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
Protection against mechani-
cally active substances 3S1
Protection against chemically
active substances 3C2
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System Manual – MOVITRAC® B 17
2
General technical data
Technical Data
Installation altitude Up to h ≤1000 m (3281 ft) without restrictions.
The following restrictions apply at h ≥1000 m (3281 ft):
• from 1000 m (3281 ft) to max. 4000 m (13120 ft):
–I
Nreduction by 1% per 100 m (328 ft)
• from 2000 m (6562 ft) to max. 4000 m (13120 ft):
– The safe disconnection of power and electronics connections can no longer be
assured above 2000 m. This requires external measures (IEC 606641/
EN 61800-5-1).
– You have to connect an overvoltage protection device in order to reduce the
overvoltages from category III to category II.
Dimensioning According to DIN ISO 276-v
Size 0:
Restrictions for continuous
duty with 125 % IN
• Maximum ambient temperature ϑA: 40 °C
• No DIN rail mounting / submounting resistor
• With 1 × 230 V: Provide ND line choke
1) Electrical installation in compliance with applicable regulations is necessary for maintaining the EMC limit value class. Comply with the
installation notes.
MOVITRAC®B All sizes
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18 System Manual – MOVITRAC® B
2MOVITRAC®B electronics data
Technical Data
2.3 MOVITRAC®B electronics data
Function Terminal Designa-
tion Default Data
Setpoint input
(differential input) X10:1 X10:2
X10:3
X10:4
REF1
AI11 (+)
AI12 (–)
GND
+10 V, Imax = 3 mA
0 – 10 V (Ri> 200 kΩ)
0–20mA/4–20mA(R
i= 250 Ω),
Resolution 10 bits, sampling cycle 1 ms, accuracy
±100 mV, 200 μA
GND = Reference potential for binary and analog
signals, PE potential
Binary inputs X12:1
X12:2
X12:3
X12:4
X12:5
X12.6
DI00
DI01
DI02
DI03
DI04
DI05TF
Error reset
CW/stop
CCW/stop
Enable/stop
n11/n21
n12/n22
Ri= 3 kΩ, IE= 10 mA, sampling time 5 ms, PLC
compatible
Signal level according to EN 61131-2 type 1 or 3:
• 11 – 30 V →1 / contact closed
• –3 – +5 V →0 / contact open
• X12:2 / DI01 with fixed assignment CW/halt
• X12:5 / DI04 can be used as frequency input
• X12:6 / DI05 can be used as TF input
Supply voltage for TF X12:7 VOTF Special characteristics for TF according to DIN
EN 60947-8 / trigger value 3 kΩ
Auxiliary supply output
/ external voltage sup-
ply1)
1) The MC07B...-S0 unit type must always be supplied with external voltage.
X12:8 24VIO Auxiliary supply output: V = DC 24 V, current car-
rying capacity Imax = 50 mA
External voltage supply:
V = DC 24 V –15 % / +20% according to EN
61131-2
See the Project planning/external DC 24 V volt-
age supply section.
Reference terminal X12:9 GND Reference potential for binary and analog signals,
PE potential
Binary outputs X13:1
X13:2
X13:3
X13:4
GND
DO02
DO03
GND
Brake released
Ready
PLC compatible, response time 5 ms,
Imax DO02 = 150 mA, Imax DO03 = 50 mA,
short-circuit proof, protected against external volt-
age up to 30 V
GND = Reference potential for binary and analog
signals, PE potential
Relay output X13:5
X13:6
X13:7
DO01-C
DO01-NO
DO01-NC
Shared relay contact
NO contact
NC contact
Load capacity: Vmax = 30 V, Imax = 800 mA
Safety contact See chapter "MOVITRAC B electronics data for functional safety" (page 19).
Terminal response
times Binary input and output terminals are updated every 5 ms
Max. cable cross-sec-
tion 1.5 mm2(AWG15) without conductor end sleeves
1.0 mm2(AWG17) with conductor end sleeves
Cable stripping length X10 / X12 / X13: 5 mm
FSC11B/12B / FIO11B/21B / FSE24B: 7 mm
Tightening torque X10 / X12 / X13: 0.25 Nm
FSC11B/12B / FIO11B/21B / FSE24B: 0.22 – 0.25 Nm
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System Manual – MOVITRAC® B 19
2
MOVITRAC®B electronics data for functional safety
Technical Data
2.3.1 DC 24 V power demand for 24 V backup mode
2.4 MOVITRAC®B electronics data for functional safety
Safety input X17 for units with built-in functional safety:
Size Power demand
basic unit1)
1) FBG11B, FSC11B (UWS11A/USB11A) included. Take account of the additional load of the binary inputs with 2.4 W
per 100 mA.
DBG60B FIO11B Fieldbus
option2)3)
2) Fieldbus options are: DFP21B, DFD11B, DFE11B, ...
3) These options must ALWAYS also be supplied externally.
DHP11B3) DHE21B/
41B3) FSE24B
0 MC07B..-00 5 W
1 W 2 W 3 W 4.5 W 8.5 W 1.2 W
0 MC07B..-S0 12 W
1, 2S, 2 17 W
3 23 W
4, 5 25 W
Terminal Designation
X17:1 GND: Reference potential for X17:2
X17:2 VO24: VOUT = DC 24 V, only to supply X17:4 of the same unit; cannot be
used to supply other units.
X17:3 SOV24: Reference potential for DC +24 V "STO" input (safety contact)
X17:4 SVI24: DC +24 V "STO" input (safety contact)
Permitted cable cross section 1 core per terminal: 0.75 – 1.5 mm2(AWG21 – 15)
Two cores per terminal: 0.75 – 1.0 mm2(AWG21–17)
Tightening torque • Min. 0.22 Nm
• Max. 0.25 Nm
Size Input
capaci-
tance
Min. Type. Max.
Safety-oriented 24 V voltage
supply –– DC 19.2 V DC 24 V DC 30 V
Power consumption X17:4 0S / 0L 27 µF
––
3 W
1 270 µF 5 W
2 / 2S 270 µF 6 W
3 270 µF 7.5 W
4 270 µF 8 W
5 270 µF 10 W
Time between disconnection of
the safety-oriented 24 V supply
at MOVITRAC®B until the dis-
connection of the pulse pattern
at output stage tswitch-off.
0–––
20 ms
1–5 –––
100 ms
Time for restart 200 ms
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20 System Manual – MOVITRAC® B
2MOVITRAC®B technical data
Technical Data
2.5 MOVITRAC®B technical data
2.5.1 Overview of MOVITRAC®B
Power supply connection 400/500 V / 3-phase
Size 0XS 0S 0L 2S 2 3 4 5
Power kW /
HP 0.25 / 0.34
0.37 / 0.50
0.55 / 0.74
0.75 / 1.0
1.1 / 1.5
1.5 / 2.0
2.2 / 3.0
3.0 / 4.0
4.0 / 5.4
5.5 / 7.4
7.5 / 10 11 / 15 15 / 20
22 / 30
30 / 40
37 / 50
45 / 60 55 / 74 75 / 100
Power supply connection 230 V / 1-phase
Size 0XS 0S 0L
Power kW /
HP 0.25 / 0.34
0.37 / 0.50 0.55 / 0.74 0.75 / 1.0
1.1 / 1.5
1.5 / 2.0
2.2 / 3.0
Power supply connection 230 V / 3-phase
Size 0XS 0S 0L 1 2 3 4
Power kW /
HP 0.25 / 0.34
0.37 / 0.50 0.55 / 0.74 0.75 / 1.0
1.1 / 1.5
1.5 / 2.0
2.2 / 3.0 3.7 / 5.0 5.5 / 7.4
7.5 / 10 11 / 15 15 / 20 22 / 30 30 / 40
0XS0XS0XS 0S0S0S 0L0L0L
2S2S2S 22
44
33
400 / 500 V 230 V
0XS0XS0XS 0S0S0S
0L0L0L
1122
44
33
55
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